CN103835062B - Stackable continuous seepage type 3D is through netting pad and weaving method thereof - Google Patents
Stackable continuous seepage type 3D is through netting pad and weaving method thereof Download PDFInfo
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- CN103835062B CN103835062B CN201410075372.0A CN201410075372A CN103835062B CN 103835062 B CN103835062 B CN 103835062B CN 201410075372 A CN201410075372 A CN 201410075372A CN 103835062 B CN103835062 B CN 103835062B
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- gauze pad
- internal thread
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Abstract
The present invention relates to a kind of stackable continuous seepage type 3D through netting pad and weaving method thereof, 3D comprises a plurality of gauze pad unit connected by connection yarn through netting pad, weaving method is the amount changing internal thread angle buffer supply internal thread, internal thread is made to become parallel braiding from original interlacing, connection yarn is formed between gauze pad unit, a plurality of gauze pad unit is connected by connection yarn and forms continuous print 3D through netting pad, gauze pad cell width can regulate according to demand, because connection yarn thickness is less, resilience is low, burst can be it can be used as, by 3D through the folding placement of netting pad, be convenient to store, shearing place can be it can be used as again, impulse-free robustness after shearing, be convenient to further processing.
Description
Technical field
The present invention relates to textile product, be specifically related to a kind of stackable continuous seepage type 3D through netting pad and weaving method thereof.
Background technology
3D owing to being base-material with polyester fiber and adopting spacer web pore structure, makes 3D have the following advantages through netting pad through netting pad: material is light, portable, the anti-mite of easy cleaning, anti-mould and anti-moth, good permeability, moisture-inhibiting is permeable, resilience good and environmental protection etc.Therefore 3D is widely used in mattress through netting pad, cushion, family spin the numerous areas such as articles for use, health care, sports equipment, obtains the consistent favorable comment of consumer.Existing 3D is continuous print through netting pad, when the 3D needing to take certain length is through netting pad, 3D is needed to cut out through netting pad, but the place of cutting has and there will be more burr, bring inconvenience for producing further, and there is certain thickness and intensity due to gauze pad, when needs are by folding for gauze pad stacking, its stronger resiliency makes it cannot ranked and stacked pile, is not easy to the fold storage of gauze pad.
Summary of the invention
The present invention seeks to provide a kind of stackable continuous seepage type 3D through netting pad to overcome the deficiencies in the prior art.
For achieving the above object, the technical solution adopted in the present invention is: a kind of stackable continuous seepage type 3D is through netting pad, it comprises a plurality of gauze pad unit be connected successively, with described gauze pad unit one through weaving into type and connection yarn for being connected by adjacent two gauze pad unit, each described gauze pad unit comprises veil, filling and the support yarn be supported between described veil and filling, two-layer described connection yarn is connected with between every two described gauze pad unit, between the two-layer veil that two-layer described connection yarn is connected to two adjacent gauze pad unit and between two-layer filling, described veil, filling and support yarn one-body molded through compiling by two-needle bar, support yarn and be made into X chi structure by monofilament or multifilament, the structure that is parallel to each other or IXI alternating structure.
Optimize, gauze pad element thickness is 20 ~ 60mm.
Optimize, the spacing of adjacent two described gauze pad unit is the width of connection yarn, and the width of connection yarn is not less than the thickness 1.5 times of gauze pad unit.
Optimize, described support yarn and described veil or filling junction form the strong point, and the described veil of every square centimeter or described filling have 35 ~ 45 strong points.
Present invention also offers a kind of for the manufacture of the method for above-mentioned 3D through netting pad, it comprises the following steps, first two groups of outer silks and at least one group of internal thread forming described support yarn through compiling the described veil of formation and filling are connected on two-needle bar, then starting two-needle bar carries out through compiling, the spacing of the two-layer connection yarn be connected with the veil of same gauze pad unit is the width of gauze pad unit, when described veil, when the width of the gauze pad unit of filling and support yarn composition reaches preset value, regulate the internal thread angle buffer of two-needle bar, reduce the quantity delivered of internal thread, keep outer silk constant dosage simultaneously, internal thread described at least one group is made to become parallel braiding from original interlacing, namely often organize internal thread only to weave mutually with wherein one group of outer silk and form described connection yarn, then when described connection yarn reaches predetermined width, regulate the internal thread angle buffer of two-needle bar, recover the quantity delivered of internal thread, make internal thread continue interlacing and form gauze pad unit with outer silk described in two groups, described gauze pad unit and described connection yarn alternately shaping, form continuous print 3D through netting pad.
Optimize, the predetermined width of described gauze pad unit is 1000 ~ 3000mm.
Optimize, described internal thread is divided into two groups, and when internal thread angle buffer reduces the quantity delivered of internal thread, internal thread described in two groups forms two-layer connection yarn with two groups of outer silks through compiling respectively, forms the hollow being convenient to fold between two-layer described connection yarn.
Optimize, the width of each gauze pad unit is identical or part is identical or completely different.
Because technique scheme is used, the present invention compared with prior art has following advantages: the present invention is by changing the amount of internal thread angle buffer supply internal thread, internal thread is made to become parallel braiding from original interlacing, connection yarn is formed between gauze pad unit, a plurality of gauze pad unit is connected by connection yarn and forms continuous print 3D through netting pad, gauze pad cell width can regulate according to demand, because connection yarn thickness is less, resilience is low, burst can be it can be used as, by 3D through the folding placement of netting pad, be convenient to store, shearing place can be it can be used as again, impulse-free robustness after shearing, be convenient to further processing.
Accompanying drawing explanation
Accompanying drawing 1 is the front view of 3D when netting pad launches placement in the present embodiment;
Accompanying drawing 2 be 3D in the present embodiment through netting pad through compiling flow chart;
Accompanying drawing 3 is the front view of 3D when netting pad stacks in the present embodiment;
Wherein: 1, veil; 2, yarn is supported; 3, filling; 4, gauze pad unit; 5, connection yarn; 6, outer silk; 7, internal thread.
Detailed description of the invention
Below in conjunction with accompanying drawing embodiment, the present invention is described in further detail.
As shown in Figure 1, this stackable continuous seepage type 3D comprises a plurality of the gauze pad unit 4, the connection yarn 5 for being connected by adjacent two gauze pad unit 4 that are connected successively through netting pad, the support yarn 2 that each gauze pad unit 4 comprises veil 1, filling 3 and is supported between veil 1 and filling 3, two-layer connection yarn 5 is connected with between every two gauze pad unit 4, between the two-layer veil 1 that this two-layer connection yarn 5 is connected to two adjacent gauze pad unit 4 and between two-layer filling 3, form hollow between two-layer connection yarn 5, be convenient to folding and shear.
Veil 1, filling 3, support yarn 2 and connection yarn 5 one-body molded through compiling by two-needle bar, supporting that yarn 2 is made into X chi structure by monofilament or multifilament, the structure that is parallel to each other or IXI alternating structure, in the present embodiment, is X chi structure.
The spacing setting the two-layer connection yarn 5 be connected with the veil 1 of same gauze pad unit 4 is the width of gauze pad unit 4, as shown in Figure 2, manufacture the method for above-mentioned 3D through netting pad, as follows: first the internal thread 7 through compiling two groups of outer silks 6 and at least one group of formation support yarn 3 forming veil 1 and filling 3 to be connected on two-needle bar, in the present embodiment, internal thread 7 has two groups, then starts two-needle bar and carries out through compiling.When the width of the gauze pad unit 4 that veil 1, filling 3 and support yarn 2 form reaches preset value, regulate the internal thread angle buffer of two-needle bar, reduce the quantity delivered of internal thread 7, keep outer silk constant dosage simultaneously, make two groups of internal threads 7 become parallel braiding from original interlacing, namely only outer silk 6 phase weaves and forms connection yarn 5 with two groups respectively for two groups of internal threads 7; Then when connection yarn 5 reaches predetermined width, regulate the internal thread angle buffer of two-needle bar, recover the quantity delivered of internal thread 7, make internal thread 7 continue interlacing and form gauze pad unit 4 with two groups of outer silks 6, gauze pad unit 4 is alternately shaping with connection yarn 5, forms continuous print 3D through netting pad.The width of each gauze pad unit 4 is identical or part is identical or completely different.Generally, the predetermined width of gauze pad unit 4 is 1000 ~ 3000mm.
Had the following advantages through netting pad by the woven 3D of said method: gauze pad element thickness is 20 ~ 60mm, namely gauze pad thickness is also 20 ~ 60mm, thickness due to this gauze pad is the thickest can reach 60mm, does not need multilayer 3D just can realize the requirement of high thickness through the superposition of netting pad; As shown in Figure 3, connection yarn 5 thickness is less, and resilience is low, can it can be used as burst, and by 3D through the folding placement of netting pad, be convenient to store, can it can be used as shearing place again, impulse-free robustness after shearing, is convenient to further processing; The spacing of adjacent two gauze pad unit 4 is the width of connection yarn 5, the width of connection yarn 5 is not less than the thickness 1.5 times of gauze pad unit 4, and the best gets 2.1 times, and after folding, connection yarn can not extrude gauze pad unit 4 not because of width, produce resiliency, so just can be convenient to further stack; Support yarn 2 and form the strong point with veil 1 or filling 3 junction, the veil 1 of every square centimeter or filling 3 have 35 ~ 45 strong points, can effectively discharge cervical vertebra pressure, and support is to each part of health, preventing from causing poor blood circulation because being subject to compressing in sleep, reaching the object of easypro body decompression; Described veil 1 and filling 3 all adopt the polyester monofilament of 700D to be made into, and support yarn 2 and adopt the polyester monofilament of 900D to be made into, and support yarn 2 and adopt X chi structure, make 3D warp-knitted spacer fabric have good gas permeability, moisture-inhibiting water permeability, resilience.
Above-described embodiment, only for technical conceive of the present invention and feature are described, its object is to person skilled in the art can be understood content of the present invention and implement according to this, can not limit the scope of the invention with this.All equivalences done according to Spirit Essence of the present invention change or modify, and all should be encompassed within protection scope of the present invention.
Claims (5)
1. one kind for weaving the method for stackable continuous seepage type 3D through netting pad, stackable continuous seepage type 3D comprises a plurality of gauze pad unit (4) be connected successively through netting pad, with described gauze pad unit (4) one through weaving into type and connection yarn (5) for adjacent two gauze pad unit (4) being connected, each described gauze pad unit (4) comprises veil (1), filling (3) and the support yarn (2) be supported between described veil (1) and filling (3), two-layer described connection yarn (5) is connected with between every two described gauze pad unit (4), between the two-layer veil (1) that two-layer described connection yarn (5) is connected to two adjacent gauze pad unit (4) and between two-layer filling (3), described veil (1), filling (3) and support yarn (2) one-body molded through compiling by two-needle bar, support yarn (2) and be made into X chi structure by monofilament or multifilament, the structure that is parallel to each other or IXI alternating structure, gauze pad unit (4) thickness is 20 ~ 60mm, the spacing of adjacent two described gauze pad unit (4) is the width of connection yarn (5), the width of connection yarn (5) is not less than the thickness 1.5 times of gauze pad unit (4), described support yarn (2) forms the strong point with described veil (1) or filling (3) junction, described veil (1) or the described filling (3) of every square centimeter have 35 ~ 45 strong points, method comprises the following steps, first two groups of outer silks (6) and at least one group of internal thread (7) forming described support yarn (2) through compiling the described veil of formation (1) and filling (3) are connected on two-needle bar, then starting two-needle bar carries out through compiling, the spacing setting the two-layer connection yarn (5) be connected with the veil (1) of same gauze pad unit (4) is the width of gauze pad unit (4), it is characterized in that: when described veil (1), when the width of the gauze pad unit (4) that filling (3) and support yarn (2) form reaches preset value, regulate the internal thread angle buffer of two-needle bar, reduce the quantity delivered of internal thread (7), keep outer silk constant dosage simultaneously, internal thread described at least one group (7) is made to become parallel braiding from original interlacing, namely often organize internal thread (7) only to weave mutually with wherein one group of outer silk (6) and form described connection yarn (5), then when described connection yarn (5) reaches predetermined width, regulate the internal thread angle buffer of two-needle bar, recover the quantity delivered of internal thread (7), internal thread (7) is made to continue interlacing and again form gauze pad unit (4) with outer silk (6) described in two groups, described gauze pad unit (4) is alternately shaping with described connection yarn (5), forms continuous print 3D through netting pad.
2. the stackable continuous seepage type 3D that weaves according to claim 1 is through the method for netting pad, it is characterized in that: the predetermined width of described gauze pad unit (4) is 1000 ~ 3000mm.
3. according to claim 1ly weave the method for stackable continuous seepage type 3D through netting pad, it is characterized in that: described internal thread (7) is divided into two groups, when internal thread angle buffer reduces the quantity delivered of internal thread (7), internal thread (7) described in two groups forms two-layer connection yarn (5) with two groups of outer silks through compiling respectively, forms the hollow being convenient to fold between two-layer described connection yarn (5).
4. according to claim 1ly weave the method for stackable continuous seepage type 3D through netting pad, it is characterized in that: often to form a gauze pad unit (4) and two-layer connection yarn (5) for one-period is continuously through compiling, this cycle is also the regulating cycle of internal thread angle buffer.
5. the stackable continuous seepage type 3D that weaves according to claim 1 is through the method for netting pad, it is characterized in that: the width of each gauze pad unit (4) is identical or part is identical or completely different.
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CN108425181B (en) * | 2018-05-22 | 2019-10-18 | 常熟市大发经编织造有限公司 | A kind of negative germanium jacquard fabric preparation method for mattress |
CN111379070A (en) * | 2018-12-31 | 2020-07-07 | 泉州汇成针织有限公司 | Discontinuous 3D spacer fabric and preparation method and special equipment thereof |
KR102302769B1 (en) * | 2020-03-31 | 2021-09-16 | 주식회사 앤씰 | 3-dimensional string wooven air cushion and manufacturing method for the same |
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DE3740845C1 (en) * | 1987-12-02 | 1989-06-29 | Mueller Karl Heinz | Warp knitted panties |
DE10260694B4 (en) * | 2002-11-29 | 2008-08-07 | Textilforschungsinstitut Thüringen-Vogtland e.V. | Process for producing longitudinally elastic three-dimensional textile fabrics |
ES2371248T3 (en) * | 2004-10-18 | 2011-12-28 | Nippon Mayer Ltd. | PROCEDURE AND APPARATUS FOR THE MANUFACTURE OF A THREE-DIMENSION FABRIC OF THREADED URDIMBRE WITH VARIABLE CROSS SECTIONS. |
DE102005049466A1 (en) * | 2005-10-13 | 2007-04-19 | Müller Textil GmbH | Textile spacer fabric with zones of different compression hardness |
CN201395670Y (en) * | 2009-04-03 | 2010-02-03 | 周群杰 | Elastic breathable cloth |
CN201530905U (en) * | 2009-10-15 | 2010-07-21 | 常熟市康家家纺有限公司 | Ventilation elastic three-dimensional fabric |
CN202989469U (en) * | 2012-12-11 | 2013-06-12 | 常熟市大发经编织造有限公司 | 3D warp-knitted spacer fabric |
CN103352313A (en) * | 2013-06-26 | 2013-10-16 | 常熟市大发经编织造有限公司 | Mesh cloth adopting sandwich structure and 3D warp knitted cushion based on perspiration and moisture absorption fibers |
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