CN103835062A - Stackable continuously-produced 3D warp-knitted mesh pad and weaving method thereof - Google Patents
Stackable continuously-produced 3D warp-knitted mesh pad and weaving method thereof Download PDFInfo
- Publication number
- CN103835062A CN103835062A CN201410075372.0A CN201410075372A CN103835062A CN 103835062 A CN103835062 A CN 103835062A CN 201410075372 A CN201410075372 A CN 201410075372A CN 103835062 A CN103835062 A CN 103835062A
- Authority
- CN
- China
- Prior art keywords
- pad unit
- internal thread
- gauze pad
- stackable
- yarn
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Images
Abstract
The invention relates to a stackable continuously-produced 3D warp-knitted mesh pad and a weaving method thereof. The stackable continuously-produced 3D warp-knitted mesh pad comprises a plurality of mesh pad units connected through connection yarns. The weaving method includes changing the volume of yarns fed to internal yarns by an internal yarn angular buffer, changing original cross weaving of the internal yarns into parallel weaving, forming connection yarns between the mesh pad units, connecting the mesh pad units through the connection yarns to form the continuous 3D warp-knitted mesh pad. The width of the mesh pad units can be adjusted as required. The connection yarns are small in thickness and low in resilience and can be used as folding parts, and after folded, the stackable continuously-produced 3D warp-knitted mesh pad is convenient to store; the connection yarns can also be used as cutting parts, after cut, the stackable continuously-produced 3D warp-knitted mesh pad has no bur, and further processing and production are facilitated.
Description
?
Technical field
The present invention relates to textile product, be specifically related to the continuous type of production 3D of a kind of stackable through netting pad and weaving method thereof.
Background technology
3D due to take polyester fiber as base-material and adopt spacer web pore structure, makes 3D have the following advantages through netting pad through netting pad: material is light, portable, easy cleaning, the anti-mite of anti-mould and anti-moth, good permeability, moisture-inhibiting is permeable, resilience good and environmental protection etc.Therefore 3D through netting pad be widely used in mattress, cushion, the numerous areas such as articles for use, health care, sports equipment spin in family, obtain the consistent favorable comment of consumer.Existing 3D is continuous through netting pad, when the 3D that need to take certain length is during through netting pad, 3D need to be cut open through netting pad, but the place of cutting has and there will be more burr, for further producing and bring inconvenience, and because gauze pad has certain thickness and intensity, in the time that gauze pad is folded stacking by needs, its stronger resiliency makes it cannot ranked and stacked pile, is not easy to the fold storage of gauze pad.
Summary of the invention
The present invention seeks to provide in order to overcome the deficiencies in the prior art the continuous type of production 3D of a kind of stackable through netting pad.
For achieving the above object, the technical solution adopted in the present invention is: the continuous type of production 3D of a kind of stackable is through netting pad, it comprises a plurality of gauze pad unit that are connected successively, with described gauze pad unit one through weaving into type and for by adjacent two connection yarns that gauze pad unit is connected, each described gauze pad unit comprises veil, filling and be supported in the support yarn between described veil and filling, between every two described gauze pad unit, be connected with two-layer described connection yarn, two-layer described connection yarn is connected between the two-layer veil of two adjacent gauze pad unit and between two-layer filling, described veil, filling and support yarn are one-body molded through compiling by two-needle bar, support yarn and be made into X chi structure by monofilament or multifilament, the structure that is parallel to each other or IXI alternating structure.
Optimize, gauze pad element thickness is 20～60mm.
Optimize, the width that the spacing of adjacent two described gauze pad unit is connection yarn, the width of connection yarn is not less than 1.5 times of the thickness of gauze pad unit.
Optimize, described support yarn and described veil or filling junction form the strong point, and the described veil of every square centimeter or described filling have 35～45 strong points.
The present invention also provide a kind of for the manufacture of above-mentioned 3D the method through netting pad, it comprises the following steps, first will form described veil and filling two groups outer and at least one group of internal thread that forms described support yarn and be connected on two-needle bar through compiling, then starting two-needle bar carries out through compiling, the spacing of the two-layer connection yarn being connected with the veil of same gauze pad unit is the width of gauze pad unit, when described veil, when the width of the gauze pad unit of filling and support yarn composition reaches preset value, regulate the internal thread angle buffer of two-needle bar, reduce the quantity delivered of internal thread, keep outer silk constant dosage simultaneously, make internal thread described at least one group become parallel braiding from original interlacing, be every group of internal thread only with one group of outer silk wherein mutually braiding form described connection yarn, then in the time that described connection yarn reaches predetermined width, regulate the internal thread angle buffer of two-needle bar, recover the quantity delivered of internal thread, make internal thread continue interlacing and form gauze pad unit with outer silk described in two groups, described gauze pad unit and described connection yarn replace moulding, form continuous 3D through netting pad.
Optimize, the predetermined width of described gauze pad unit is 1000～3000mm.
Optimize, described internal thread is divided into two groups, and in the time that internal thread angle buffer reduces the quantity delivered of internal thread, described in two groups, internal thread forms two-layer connection yarn with two groups of outer silks through compiling respectively, between two-layer described connection yarn, forms and is convenient to folding hollow.
Optimize, the width of each gauze pad unit is identical or part is identical or completely different.
Because technique scheme is used, the present invention compared with prior art has following advantages: the present invention supplies with the amount of internal thread by changing internal thread angle buffer, make internal thread become parallel braiding from original interlacing, between gauze pad unit, form connection yarn, a plurality of gauze pads unit is connected and is formed continuous 3D through netting pad by connection yarn, gauze pad cell width can regulate according to demand, because connection yarn thickness is less, resilience is low, can set it as burst, 3D is folded and placed through netting pad, be convenient to storage, can set it as again shearing place, after shearing without burr, be convenient to further processing.
Accompanying drawing explanation
Accompanying drawing 1 is 3D in the present embodiment front view in the time that netting pad launches to place;
Accompanying drawing 2 be 3D in the present embodiment through netting pad through compiling flow chart;
Accompanying drawing 3 is the front view of the 3D in the present embodiment in the time that netting pad stacks;
Wherein: 1, veil; 2, support yarn; 3, filling; 4, gauze pad unit; 5, connection yarn; 6, outer silk; 7, internal thread.
The specific embodiment
Below in conjunction with accompanying drawing, embodiment is described in further detail the present invention.
As shown in Figure 1, the continuous type of production 3D of this stackable comprises a plurality of gauze pad unit 4 that are connected successively, connection yarn 5 for adjacent two gauze pad unit 4 are connected through netting pad, each gauze pad unit 4 comprise veil 1, filling 3 and be supported in veil 1 and filling 3 between support yarn 2, between every two gauze pad unit 4, be connected with two-layer connection yarn 5, this two-layer connection yarn 5 is connected between the two-layer veil 1 of two adjacent gauze pad unit 4 and between two-layer filling 3, between two-layer connection yarn 5, form hollow, be convenient to folding and shear.
Veil 1, filling 3, support yarn 2 and connection yarn 5 one-body molded through compiling by two-needle bar, support yarn 2 by monofilament or multifilament be made into X chi structure, the structure that is parallel to each other or IXI alternating structure, in the present embodiment, be X chi structure.
The spacing of setting the two-layer connection yarn 5 being connected with the veil 1 of same gauze pad unit 4 is the width of gauze pad unit 4, as shown in Figure 2, manufacture the method for above-mentioned 3D through netting pad, as follows: first the two groups of outer silks 6 and at least one group of internal thread 7 that forms support yarn 3 that form veil 1 and filling 3 through compiling to be connected on two-needle bar, in the present embodiment, internal thread 7 has two groups, then starts two-needle bar and carries out through compiling.In the time that the width of the gauze pad unit 4 that veil 1, filling 3 and support yarn 2 form reaches preset value, regulate the internal thread angle buffer of two-needle bar, reduce the quantity delivered of internal thread 7, keep outer silk constant dosage simultaneously, make two groups of internal threads 7 become parallel braiding from original interlacing, two groups of 7 of internal threads weave mutually and form connection yarn 5 with two groups of outer silks 6 respectively; Then in the time that connection yarn 5 reaches predetermined width, regulate the internal thread angle buffer of two-needle bar, recover the quantity delivered of internal thread 7, make internal thread 7 continue interlacing and form gauze pad unit 4 with two groups of outer silks 6, gauze pad unit 4 and connection yarn 5 alternately moulding, form continuous 3D through netting pad.The width of each gauze pad unit 4 is identical or part is identical or completely different.Generally, the predetermined width of gauze pad unit 4 is 1000～3000mm.
By said method, woven 3D has the following advantages through netting pad: gauze pad element thickness is 20～60mm, be that gauze pad thickness is also 20～60mm, can reach 60mm because the thickness of this gauze pad is the thickest, not need multilayer 3D just can realize the requirement of high thickness through the stack of netting pad; As shown in Figure 3, connection yarn 5 thickness are less, and resilience is low, can set it as burst, and 3D, through the folding placement of netting pad, is convenient to storage, can set it as again shearing place, after shearing, without burr, are convenient to further processing; The spacing of adjacent two gauze pad unit 4 is the width of connection yarn 5, the width of connection yarn 5 is not less than 1.5 times of the thickness of gauze pad unit 4, and the best is got 2.1 times, folding after connection yarn can be because width not and extruding gauze pad unit 4, produce resiliency, so just can further be convenient to stack; Support yarn 2 and form the strong point with veil 1 or filling 3 junctions, the veil 1 of every square centimeter or filling 3 have 35～45 strong points, can effectively discharge cervical vertebra pressure, and support is to each part of health, prevent from causing poor blood circulation because being subject to compressing in sleep, reach the object of the body decompression of relaxing; Described veil 1 and filling 3 all adopt the polyester monofilament of 700D to be made into, and support yarn 2 and adopt the polyester monofilament of 900D to be made into, and support yarn 2 and adopt X chi structure, make 3D warp-knitted spacer fabric have good gas permeability, moisture-inhibiting water permeability, resilience.
Above-described embodiment is only explanation technical conceive of the present invention and feature, and its object is to allow person skilled in the art can understand content of the present invention and implement according to this, can not limit the scope of the invention with this.All equivalences that Spirit Essence is done according to the present invention change or modify, within all should being encompassed in protection scope of the present invention.
Claims (9)
1. the continuous type of production 3D of stackable is through netting pad, it is characterized in that: it comprises a plurality of gauze pad unit (4) that are connected successively, with described gauze pad unit (4) one through weaving into type and the connection yarn (5) for adjacent two gauze pad unit (4) are connected, each described gauze pad unit (4) comprises veil (1), filling (3) and be supported in described veil (1) and filling (3) between support yarn (2), between every two described gauze pad unit (4), be connected with two-layer described connection yarn (5), two-layer described connection yarn (5) is connected between the two-layer veil (1) of adjacent two gauze pad unit (4) and between two-layer filling (3), described veil (1), filling (3) and support yarn (2) are one-body molded through compiling by two-needle bar, support yarn (2) and be made into X chi structure by monofilament or multifilament, the structure that is parallel to each other or IXI alternating structure.
2. the continuous type of production 3D of stackable according to claim 1, through netting pad, is characterized in that: gauze pad unit (4) thickness is 20～60mm.
3. the continuous type of production 3D of stackable according to claim 1 is through netting pad, it is characterized in that: the spacing of adjacent two described gauze pad unit (4) is the width of connection yarn (5), the width of connection yarn (5) is not less than 1.5 times of the thickness of gauze pad unit (4).
4. the continuous type of production 3D of stackable according to claim 1 is through netting pad, it is characterized in that: described support yarn (2) forms the strong point with described veil (1) or filling (3) junction, and described veil (1) or the described filling (3) of every square centimeter have 35～45 strong points.
5. one kind for weaving the method for the continuous type of production 3D of the arbitrary stackable of claim 1～4 through netting pad, it comprises the following steps, first will form outside described veil (1) and two groups of filling (3) thread (6) and at least one group of internal thread (7) that forms described support yarn (3) is connected on two-needle bar through compiling, then starting two-needle bar carries out through compiling, the spacing of setting the two-layer connection yarn (5) being connected with the veil (1) of same gauze pad unit (4) is the width of gauze pad unit (4), it is characterized in that: when described veil (1), when the width of the gauze pad unit (4) of filling (3) and support yarn (2) composition reaches preset value, regulate the internal thread angle buffer of two-needle bar, reduce the quantity delivered of internal thread (7), keep outer silk constant dosage simultaneously, make internal thread described at least one group (7) become parallel braiding from original interlacing, be that every group of internal thread (7) only weave the described connection yarn of formation (5) mutually with one group of outer silk (6) wherein, then in the time that described connection yarn (5) reaches predetermined width, regulate the internal thread angle buffer of two-needle bar, recover the quantity delivered of internal thread (7), make internal thread (7) continue interlacing and again form gauze pad unit (4) with outer silk (6) described in two groups, described gauze pad unit (4) and alternately moulding of described connection yarn (5), form continuous 3D through netting pad.
6. the method for the continuous type of production 3D of stackable through netting pad of weaving according to claim 5, is characterized in that: the predetermined width of described gauze pad unit (4) is 1000～3000mm.
7. the method for the continuous type of production 3D of stackable through netting pad of weaving according to claim 5, it is characterized in that: described internal thread (7) is divided into two groups, in the time that internal thread angle buffer reduces the quantity delivered of internal thread (7), internal thread described in two groups (7) forms two-layer connection yarn (5) with two groups of outer silks through compiling respectively, between two-layer described connection yarn (5), forms and is convenient to folding hollow.
8. the method for the continuous type of production 3D of stackable through netting pad of weaving according to claim 5, it is characterized in that: take a gauze pad unit of every formation (4) and two-layer connection yarn (5) as one-period is continuously through compiling, this cycle is also the regulating cycle of internal thread angle buffer.
9. the method for the continuous type of production 3D of stackable through netting pad of weaving according to claim 5, is characterized in that: the width of each gauze pad unit (4) is identical or part is identical or completely different.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410075372.0A CN103835062B (en) | 2014-03-04 | 2014-03-04 | Stackable continuous seepage type 3D is through netting pad and weaving method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410075372.0A CN103835062B (en) | 2014-03-04 | 2014-03-04 | Stackable continuous seepage type 3D is through netting pad and weaving method thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103835062A true CN103835062A (en) | 2014-06-04 |
| CN103835062B CN103835062B (en) | 2016-01-13 |
Family
ID=50798943
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410075372.0A Active CN103835062B (en) | 2014-03-04 | 2014-03-04 | Stackable continuous seepage type 3D is through netting pad and weaving method thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN103835062B (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108425181A (en) * | 2018-05-22 | 2018-08-21 | 常熟市大发经编织造有限公司 | A kind of negative germanium jacquard fabric preparation method for mattress |
| CN111379070A (en) * | 2018-12-31 | 2020-07-07 | 泉州汇成针织有限公司 | Discontinuous 3D spacer fabric and preparation method and special equipment thereof |
| CN112831891A (en) * | 2020-03-31 | 2021-05-25 | 株式会社安适 | Three-dimensional yarn weaving air cushion and manufacturing method thereof |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0318949A1 (en) * | 1987-12-02 | 1989-06-07 | Müller, Karl Heinz | Warp-knitted panty |
| DE10260694A1 (en) * | 2002-11-29 | 2004-06-24 | Textilforschungsinstitut Thüringen-Vogtland e.V. | Manufacture of thick elastic bandage for medicinal or veterinary use produces and finishes full-area textile before removing separation threads to form bandage strips |
| EP1647619A1 (en) * | 2004-10-18 | 2006-04-19 | Nippon Mayer Ltd. | Method and apparatus for fabricating a three-dimensional warp knitted fabric having varied cross-sections as well as thus obtained fabric |
| EP1775362A1 (en) * | 2005-10-13 | 2007-04-18 | Müller Textil GmbH | Textile spacer fabric with zones of different compression hardness |
| CN201395670Y (en) * | 2009-04-03 | 2010-02-03 | 周群杰 | Elastic breathable cloth |
| CN201530905U (en) * | 2009-10-15 | 2010-07-21 | 常熟市康家家纺有限公司 | Ventilation elastic three-dimensional fabric |
| CN202989469U (en) * | 2012-12-11 | 2013-06-12 | 常熟市大发经编织造有限公司 | 3D warp-knitted spacer fabric |
| CN103352313A (en) * | 2013-06-26 | 2013-10-16 | 常熟市大发经编织造有限公司 | Mesh cloth adopting sandwich structure and 3D warp knitted cushion based on perspiration and moisture absorption fibers |
-
2014
- 2014-03-04 CN CN201410075372.0A patent/CN103835062B/en active Active
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0318949A1 (en) * | 1987-12-02 | 1989-06-07 | Müller, Karl Heinz | Warp-knitted panty |
| DE10260694A1 (en) * | 2002-11-29 | 2004-06-24 | Textilforschungsinstitut Thüringen-Vogtland e.V. | Manufacture of thick elastic bandage for medicinal or veterinary use produces and finishes full-area textile before removing separation threads to form bandage strips |
| EP1647619A1 (en) * | 2004-10-18 | 2006-04-19 | Nippon Mayer Ltd. | Method and apparatus for fabricating a three-dimensional warp knitted fabric having varied cross-sections as well as thus obtained fabric |
| EP1775362A1 (en) * | 2005-10-13 | 2007-04-18 | Müller Textil GmbH | Textile spacer fabric with zones of different compression hardness |
| CN201395670Y (en) * | 2009-04-03 | 2010-02-03 | 周群杰 | Elastic breathable cloth |
| CN201530905U (en) * | 2009-10-15 | 2010-07-21 | 常熟市康家家纺有限公司 | Ventilation elastic three-dimensional fabric |
| CN202989469U (en) * | 2012-12-11 | 2013-06-12 | 常熟市大发经编织造有限公司 | 3D warp-knitted spacer fabric |
| CN103352313A (en) * | 2013-06-26 | 2013-10-16 | 常熟市大发经编织造有限公司 | Mesh cloth adopting sandwich structure and 3D warp knitted cushion based on perspiration and moisture absorption fibers |
Non-Patent Citations (1)
| Title |
|---|
| 吴春红: "经编间隔织物压缩性能研究与表征", 《中国优秀硕士学位论文全文数据库 工程科技Ⅰ辑》, no. 3, 15 March 2009 (2009-03-15), pages 5 * |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108425181A (en) * | 2018-05-22 | 2018-08-21 | 常熟市大发经编织造有限公司 | A kind of negative germanium jacquard fabric preparation method for mattress |
| CN108425181B (en) * | 2018-05-22 | 2019-10-18 | 常熟市大发经编织造有限公司 | A kind of negative germanium jacquard fabric preparation method for mattress |
| CN111379070A (en) * | 2018-12-31 | 2020-07-07 | 泉州汇成针织有限公司 | Discontinuous 3D spacer fabric and preparation method and special equipment thereof |
| CN112831891A (en) * | 2020-03-31 | 2021-05-25 | 株式会社安适 | Three-dimensional yarn weaving air cushion and manufacturing method thereof |
Also Published As
| Publication number | Publication date |
|---|---|
| CN103835062B (en) | 2016-01-13 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| US11857077B2 (en) | Performance bed sheets | |
| CN202989469U (en) | 3D warp-knitted spacer fabric | |
| CN104131399B (en) | Has irregular multilayer knitted fabric | |
| CN103835062B (en) | Stackable continuous seepage type 3D is through netting pad and weaving method thereof | |
| CN203923572U (en) | A kind of knit fabric construction with heat generating and retention function | |
| CN203238403U (en) | Functional three-dimensional woven fabric | |
| CN103061027A (en) | Bamboo charcoal fiber mesh fabric | |
| CN204342975U (en) | The double-deck summer quilt fabric of a kind of access node | |
| CN203159853U (en) | Bamboo charcoal fiber net cloth | |
| CN204600028U (en) | A kind of warp-knitted spacer fabric pillow that freely can adjust thickness | |
| JP2014185419A (en) | Liquid retaining material | |
| JP7358914B2 (en) | Channel material | |
| CN103806214A (en) | Uncontinuous 3D warp knitting gauze pad | |
| CN206376062U (en) | It is a kind of that there is the knitting fabric for rousing wave structure | |
| CN203860860U (en) | Space cotton rope woven mat | |
| JP3188641U (en) | Medical gauze | |
| JP2015132022A (en) | Cushion structure | |
| CN218263009U (en) | Warp-knitted spacer fabric with honeycomb structure | |
| CN201520869U (en) | Sun-shading paper cloth | |
| CN205907448U (en) | Knitting tissue | |
| CN105943245B (en) | Plaster bandage | |
| CN105058884A (en) | Striped napped loopy fabric lining with breathable layer | |
| CN202214549U (en) | Knitted medical gauze | |
| CN204356482U (en) | A kind of stereo fabric of bicone structure | |
| CN106307748A (en) | Striped napping looping fabric with complex silk fabric layer |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant |