CN103832810A - Automatic feeding system with image recognition - Google Patents
Automatic feeding system with image recognition Download PDFInfo
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- CN103832810A CN103832810A CN201410103655.1A CN201410103655A CN103832810A CN 103832810 A CN103832810 A CN 103832810A CN 201410103655 A CN201410103655 A CN 201410103655A CN 103832810 A CN103832810 A CN 103832810A
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- mechanical arm
- fixed
- material disc
- automatic feeding
- feeding system
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Abstract
The invention relates to an automatic feeding system, in particular to an automatic feeding system with image recognition. The automatic feeding system comprises a vibrator, wherein a material plate is fixed on the vibrator, a mechanical arm support is fixed beside the vibrator and the material plate, an X-direction single-shaft mechanical arm and a Y-direction single-shaft mechanical arm perpendicular to the X-direction single-shaft mechanical arm along the edge of the material plate are fixed on the mechanical arm support, and the X-direction single-shaft mechanical arm and the Y-direction single-shaft mechanical arm are driven by a servo motor through screws; a bin is arranged beside the material plate, and a material outlet of the bin makes contact with the material plate; the Y-direction single-shaft mechanical arm is provided with a lifting rotating mechanism; an image recognition unit is arranged beside the material plate and the bin. After the structure is adopted, the automatic feeding system has extremely high universality, and different materials can be recognized and sorted through setting. By optimizing, the price also has very high competitiveness. Therefore, the automatic feeding system is low in cost and high in universality.
Description
Technical field
The present invention relates to a kind of automatic feeding system, particularly a kind of image identification automatic feeding system.
Background technology
The shortcoming of vibrating disk maximum is special computer for special use, cannot be general, be not suitable for the production of small lot, many kinds, short-life-cycle.And current increasing product, the especially industry such as consumer electronics, vehicle electronics, model change speed is fast, wide in variety, in batches little, and this all causes the shortcoming that vibrating disk cannot be general more and more outstanding.
Chinese invention patent application CN102139307A has announced a kind of Full-automatic feeding heat and has rushed equipment, comprise frame, vibrating disk, heating generator, servo drive system, intelligent control platform, injection system, mechanical arm and mechanical paw, heating generator comprises control housing, heat radiation oil box and steel pipe induction guide rail, control housing and heat radiation oil box are placed in frame one, steel pipe induction guide rail by bolted on heat radiation oil box, and passing to running water pipe heat radiation, steel pipe induction guide rail is shelved in frame two.Vibrating disk is placed in frame two, and feet material is rubber pad, is used for damping.One slant rail is connected vibrating disk outlet with the import of steel pipe induction guide rail head end.Double-manipulator is fixed on punch press, this equipment adopt vibrating disk automatic discharge, heating generator to copper billet transient heating, double-manipulator in turn the mode of feeding blowing, manipulator automatic discharging, automatic spraying mold release complete a cycle of operations, the present invention adopt observing and controlling and servocontrol side and principle, greatly improved the intelligent degree of machine.But patent application of the present invention does not have recognition system to participate in controlling, and degree of automation is not high.
Summary of the invention
The technical issues that need to address of the present invention are to provide a kind of low cost, universal image identification automatic feeding system.
For solving above-mentioned technical matters, image identification automatic feeding system involving vibrations device of the present invention, on described vibrator, be fixed with material disc, the other mechanical arm support that is fixed with of described vibrator and material disc, on described mechanical arm support, be fixed with along the orthogonal X in material disc edge to single shaft mechanical arm and Y-direction single shaft mechanical arm, described X is driven by leading screw by servomotor to single shaft mechanical arm and Y-direction single shaft mechanical arm; Described material disc is other is provided with feed bin, and described feed bin discharge hole contacts with material disc; On described Y-direction single shaft mechanical arm, be provided with liftable rotating mechanism; The other image diagnosis unit that are provided with of described material disc and feed bin.
Further, the described diagnosis unit that affect comprise CCD lens bracket and CCD camera lens, and described CCD camera lens is fixed on the CCD lens bracket directly over material disc.
Further, described liftable rotating mechanism comprises lift cylinder and is fixed on the rotating part on lift cylinder, described lift cylinder matches with the slide rail on Y-direction single shaft mechanical arm, described rotating part comprises stepping motor, coupler, opto-electronic pickup, bearing seat and jaw cylinder, described coupler is connected with stepping motor output shaft, described coupler is connected with the interior rotating shaft of bearing on bearing seat, and described rotating shaft is fixedly connected with jaw cylinder, and described jaw cylinder is fixedly connected with jaw; On described bearing seat, be fixed with opto-electronic pickup.
Further, on the base on described material disc side, be fixed with machine interface.
Adopt after said structure, this automatic feeding system has extremely strong commonality, can identify sequence to different material by setting.And by optimizing, price also has competitive power very much.So cost of the present invention is low, highly versatile.
Brief description of the drawings
Below in conjunction with the drawings and specific embodiments, the present invention is further detailed explanation.
Fig. 1 is perspective view of the present invention.
Fig. 2 is construction profile schematic diagram of the present invention.
Fig. 3 is the structural representation of rotating mechanism of the present invention.
In figure: 1 is vibrator, 2 is material disc, and 3 is jaw, 4 is stepping motor, and 5 is lift cylinder, and 6 is Y-direction single shaft mechanical arm, 7 be X to single shaft mechanical arm, 8 is mechanical arm support, 9 is CCD camera lens, 10 is CCD lens bracket, and 11 is feed bin, and 12 is machine interface, 13 is coupler, 14 is opto-electronic pickup, and 15 is bearing seat, and 16 is jaw cylinder
Detailed description of the invention
As depicted in figs. 1 and 2, image identification automatic feeding system system involving vibrations device 1 of the present invention, is fixed with material disc 2 on described vibrator 1.Described vibrator 1 and material disc 2 sides are fixed with mechanical arm support 8, are fixed with along the orthogonal X in material disc edge to single shaft mechanical arm 7 and Y-direction single shaft mechanical arm 6 on described mechanical arm support.Described X is driven by leading screw by servomotor to single shaft mechanical arm 7 and Y-direction single shaft mechanical arm 6, can find by mobile X the point of optional position at X to single shaft mechanical arm 7 and Y-direction single shaft mechanical arm 6 in the system of axes forming like this to single shaft mechanical arm 7 and Y-direction single shaft mechanical arm 6.Described material disc is other is provided with feed bin 11, and described feed bin 11 discharging openings contact with material disc 2, drive feed bin 11 to vibrate like this by vibrator 1, in a small amount of material disc that enters shaking platform 2.On the base on described material disc side, be fixed with machine interface 12.
On described Y-direction single shaft mechanical arm 6, be provided with liftable rotating mechanism; The other image diagnosis unit that are provided with of described material disc and feed bin.Further, the described diagnosis unit that affect comprise CCD lens bracket 10 and CCD camera lens 9, and described CCD camera lens 9 is fixed on the CCD lens bracket 10 directly over material disc.By image diagnosis unit, set the recognition feature of this material, and store in image diagnosis unit, complete the setting work of this material.While carrying out feed, identify by image diagnosis unit, select correct material.
As shown in Figure 3, described liftable rotating mechanism comprises lift cylinder 5 and is fixed on the rotating part on lift cylinder 5, described lift cylinder 5 matches with the slide rail on Y-direction single shaft mechanical arm 6, described rotating part comprises stepping motor 4, coupler 13, opto-electronic pickup 14, bearing seat 15 and jaw cylinder 16, described coupler 13 is connected with stepping motor 4 output shafts, described coupler 13 is connected with the interior rotating shaft of bearing on bearing seat 15, described rotating shaft is fixedly connected with jaw cylinder 16, and described jaw cylinder is fixedly connected with jaw; On described bearing seat 15, be fixed with opto-electronic pickup 14.
Principle of work of the present invention is as follows: first carry out image system setting, the material that needs are produced, according to correct discharging direction, is placed on shaking platform.By image diagnosis unit, set the recognition feature of this material, and store in image recognition system treater, complete the setting work of this material.In work, material vibrates by feed bin, in a small amount of material disc that enters shaking platform.When shaking platform stops vibration, image diagnosis unit capture the image in material disc, and compare with the special sheet of the material recognition of setting, and find out correct material, and calculate X, the Y coordinate of this material, and the anglec of rotation.Mechanical arm unit is hated according to X, Y coordinate and angle, accurately captures material, and material is placed into machine interface place by correct discharging direction.In the time can not find correct material in image identified region, shaking platform vibration, makes material free vibration upset in material disc, and in the time that vibration stops, the material state in material disc changes.Image diagnosis unit capture the material disc image after change again, identify, capture and be put into discharging opening.System repeats said process, until the material in material disc is all correctly validated crawl.In the time that material in material disc is not enough, feed bin can be from trend material disc feed.
Although more than described the specific embodiment of the present invention; but those skilled in the art are to be understood that; these are only casehistorys; can make various changes or modifications to present embodiment; and not deviating from principle of the present invention and essence, protection scope of the present invention is only limited by appended claims.
Claims (4)
1. an image identification automatic feeding system, involving vibrations device, on described vibrator, be fixed with material disc, it is characterized in that: the other mechanical arm support that is fixed with of described vibrator and material disc, on described mechanical arm support, be fixed with along the orthogonal X in material disc edge to single shaft mechanical arm and Y-direction single shaft mechanical arm, described X is driven by screw mandrel by servomotor to single shaft mechanical arm and Y-direction single shaft mechanical arm; Described material disc is other is provided with feed bin, and described feed bin discharge hole contacts with material disc; On described Y-direction single shaft mechanical arm, be provided with liftable rotating mechanism; The other image diagnosis unit that are provided with of described material disc and feed bin.
2. according to image identification automatic feeding system described in claim 1, it is characterized in that: the described diagnosis unit that affect comprise CCD lens bracket and CCD camera lens, and described CCD camera lens is fixed on the CCD lens bracket directly over material disc.
3. according to image identification automatic feeding system described in claim 1, it is characterized in that: described liftable rotating mechanism comprises lift cylinder and is fixed on the rotating part on lift cylinder, described lift cylinder matches with the slide rail on Y-direction single shaft mechanical arm, described rotating part comprises stepping motor, coupler, opto-electronic pickup, bearing seat and jaw cylinder, described coupler is connected with stepping motor output shaft, described coupler is connected with the interior rotating shaft of bearing on bearing seat, described rotating shaft is fixedly connected with jaw cylinder, and described jaw cylinder is fixedly connected with jaw; On described bearing seat, be fixed with opto-electronic pickup.
4. according to image identification automatic feeding system described in claim 1, it is characterized in that: on the base on described material disc side, be fixed with machine interface.
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CN201410103655.1A CN103832810B (en) | 2014-03-18 | 2014-03-18 | Automatic feeding system with image recognition |
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CN201410103655.1A CN103832810B (en) | 2014-03-18 | 2014-03-18 | Automatic feeding system with image recognition |
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CN103832810B CN103832810B (en) | 2017-04-12 |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105398794A (en) * | 2015-12-16 | 2016-03-16 | 东莞市智赢智能装备有限公司 | Position-angle adjusting equipment for products discharged from assembly line |
CN106041459A (en) * | 2016-07-27 | 2016-10-26 | 苏州市吴中区胥口广博模具加工厂 | Rotating valve column loading mechanism of electronic drain valve assembly equipment |
CN114229350A (en) * | 2021-12-31 | 2022-03-25 | 深圳市高士达科技有限公司 | Automatic material feeding mechanical arm can high-efficiently get material vibration dish |
Citations (7)
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JPH0482631A (en) * | 1990-07-23 | 1992-03-16 | Suzuki Motor Corp | Automatic feeding device of countersunk head screw |
GB2273482A (en) * | 1992-12-21 | 1994-06-22 | Zanussi Elettrodomestici | Automatic machine for fitting heating resistors to tubs of washing machines. |
CN1220963A (en) * | 1997-12-26 | 1999-06-30 | 三星电子株式会社 | Apparatus for transferring material loader and method for transferring material loader using the apparatus |
CN1749135A (en) * | 2004-09-16 | 2006-03-22 | 发那科株式会社 | Handling robot system |
CN102901452A (en) * | 2012-08-28 | 2013-01-30 | 深圳深蓝精机有限公司 | Circular shaft outer diameter detection machine |
CN202729293U (en) * | 2012-06-05 | 2013-02-13 | 中山市恒鑫聚诚工业设备有限公司 | Vertical machine transfer device for television set production line |
CN203975887U (en) * | 2014-03-18 | 2014-12-03 | 苏州卓汇自动化设备有限公司 | Image identification automatic feeding system |
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2014
- 2014-03-18 CN CN201410103655.1A patent/CN103832810B/en active Active
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
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JPH0482631A (en) * | 1990-07-23 | 1992-03-16 | Suzuki Motor Corp | Automatic feeding device of countersunk head screw |
GB2273482A (en) * | 1992-12-21 | 1994-06-22 | Zanussi Elettrodomestici | Automatic machine for fitting heating resistors to tubs of washing machines. |
CN1220963A (en) * | 1997-12-26 | 1999-06-30 | 三星电子株式会社 | Apparatus for transferring material loader and method for transferring material loader using the apparatus |
CN1749135A (en) * | 2004-09-16 | 2006-03-22 | 发那科株式会社 | Handling robot system |
CN202729293U (en) * | 2012-06-05 | 2013-02-13 | 中山市恒鑫聚诚工业设备有限公司 | Vertical machine transfer device for television set production line |
CN102901452A (en) * | 2012-08-28 | 2013-01-30 | 深圳深蓝精机有限公司 | Circular shaft outer diameter detection machine |
CN203975887U (en) * | 2014-03-18 | 2014-12-03 | 苏州卓汇自动化设备有限公司 | Image identification automatic feeding system |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105398794A (en) * | 2015-12-16 | 2016-03-16 | 东莞市智赢智能装备有限公司 | Position-angle adjusting equipment for products discharged from assembly line |
CN106041459A (en) * | 2016-07-27 | 2016-10-26 | 苏州市吴中区胥口广博模具加工厂 | Rotating valve column loading mechanism of electronic drain valve assembly equipment |
CN114229350A (en) * | 2021-12-31 | 2022-03-25 | 深圳市高士达科技有限公司 | Automatic material feeding mechanical arm can high-efficiently get material vibration dish |
CN114229350B (en) * | 2021-12-31 | 2022-12-09 | 深圳市高士达科技有限公司 | Automatic material supplementing mechanical arm can high-efficiently get material vibration dish |
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CN103832810B (en) | 2017-04-12 |
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