CN103814796A - Split sprinkler and use method - Google Patents
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- CN103814796A CN103814796A CN201410093606.4A CN201410093606A CN103814796A CN 103814796 A CN103814796 A CN 103814796A CN 201410093606 A CN201410093606 A CN 201410093606A CN 103814796 A CN103814796 A CN 103814796A
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- 238000000034 method Methods 0.000 title claims abstract description 18
- 239000003638 chemical reducing agent Substances 0.000 claims abstract description 20
- 230000002262 irrigation Effects 0.000 claims description 38
- 238000003973 irrigation Methods 0.000 claims description 38
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 32
- 239000007921 spray Substances 0.000 claims description 8
- 238000011084 recovery Methods 0.000 claims description 7
- 239000008400 supply water Substances 0.000 claims description 4
- 230000003137 locomotive effect Effects 0.000 claims description 3
- 230000005611 electricity Effects 0.000 claims 1
- 230000005540 biological transmission Effects 0.000 abstract description 3
- 239000002699 waste material Substances 0.000 abstract description 3
- 239000004698 Polyethylene Substances 0.000 abstract 5
- 230000002349 favourable effect Effects 0.000 abstract 1
- -1 polyethylene Polymers 0.000 abstract 1
- 229920000573 polyethylene Polymers 0.000 abstract 1
- 238000005507 spraying Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000004064 recycling Methods 0.000 description 1
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Abstract
Description
技术领域technical field
本发明涉及节水节能灌溉领域,特别涉及卷盘式喷灌机结构上的改进和创新。The invention relates to the field of water-saving and energy-saving irrigation, in particular to the structural improvement and innovation of a reel type sprinkler irrigation machine.
背景技术Background technique
卷盘式喷灌机是一种灌溉农田的设备,目前正在使用的卷盘式喷灌机其卷盘上缠绕有输水管,卷盘的一侧壁上设有水涡轮,工作时,通过水涡轮的工作来提供卷动PE管的动力,同时起到将喷头车拉回卷盘处的作用,完成一个喷灌过程。The reel sprinkler is a kind of equipment for irrigating farmland. The reel sprinkler currently in use has a water delivery pipe wound on the reel, and a water turbine is installed on the side wall of the reel. Work to provide the power to roll the PE pipe, and at the same time play the role of pulling the nozzle car back to the reel to complete a sprinkling irrigation process.
上述卷盘式喷灌机自20世纪90年代引入我国距今已有20多年,在这期间结构上没有较大的改变,从目前使用的卷盘式喷灌机作业条件结合卷盘式喷灌机自身配置等因素综合分析,可以发现喷灌过程中存在着如下问题,在实际应用过程中,喷灌工作过程中要拖动PE管,因为PE管较长,地表情况较为复杂,在拖动时需要耗费较大的力,目前使用的水涡轮工作效率较低且可靠性较低,喷灌时水涡轮需要耗费的功率较大,工作也不稳定,容易出现喷头车卡住不动的现象,严重影响了喷灌质量和效率,也增加了喷灌成本,自动化成不度不高,一定程度上限制了现代农业的发展。It has been more than 20 years since the above-mentioned reel sprinkler irrigation machine was introduced into China in the 1990s. During this period, there has been no major change in structure. Comprehensive analysis of other factors, we can find the following problems in the sprinkler irrigation process. In the actual application process, the PE pipe must be dragged during the sprinkler irrigation process. Because the PE pipe is long and the surface conditions are more complicated, it takes a lot of money to drag it. The water turbine currently used has low working efficiency and low reliability. The water turbine needs to consume a lot of power during sprinkling irrigation, and the work is not stable. And efficiency, but also increased the cost of sprinkler irrigation, the degree of automation is not high, to a certain extent, limits the development of modern agriculture.
在实际使用的过程中,因为使用的是水涡轮来卷动卷盘拖动PE管,在回收PE管的动作上不能实现平稳、精确的控制,容易出现波动,使得喷洒效果较差,主要体现在喷洒均匀度等上面较为不均匀。且在调节流量时可靠性和实时性上较差,不利于高效节能喷灌。In the actual use process, because the water turbine is used to roll the reel and drag the PE pipe, the movement of recovering the PE pipe cannot be controlled smoothly and accurately, and fluctuations are prone to occur, which makes the spraying effect poor. It is relatively uneven in spraying uniformity and so on. Moreover, the reliability and real-time performance are poor when adjusting the flow rate, which is not conducive to high-efficiency and energy-saving sprinkler irrigation.
目前卷盘式喷灌机使用的是水涡轮驱动,在水能利用方面也存在着明显的浪费问题,因为喷灌用水要经过水涡轮,所以存在着严重的水能的损耗,造成了喷灌负担,不利于卷盘式喷灌机的推广。At present, the reel type sprinkler is driven by a water turbine, and there is also an obvious waste of water energy utilization. Because the water for sprinkler irrigation has to pass through the water turbine, there is a serious loss of water energy, which causes a burden on sprinkler irrigation. It is beneficial to the promotion of the reel type sprinkler irrigation machine.
发明内容Contents of the invention
技术问题:本发明的目的是克服已有技术中存在问题,提供一种结构简单、使用方便、高效节能的分体式喷灌机及使用方法。Technical problem: The purpose of the present invention is to overcome the existing problems in the prior art, and provide a split sprinkler irrigation machine with simple structure, convenient use, high efficiency and energy saving and its use method.
技术方案:本发明的分体式喷灌机,包括喷头车、PE管和主机,喷头车和主机通过PE管连为一体;Technical solution: The split sprinkler irrigation machine of the present invention includes a sprinkler car, a PE pipe and a main engine, and the sprinkler car and the main engine are connected as a whole through a PE pipe;
所述的喷头车包括喷头、小卷盘、蓄电池、牵引电机一、减速器一、车架一,所述喷头设置在车架一的前部,PE管的一端经过小卷盘缠绕后与喷头相连,蓄电池、牵引电机一和减速器一设置在小卷盘的同一侧,小卷盘上设有固定PE管位置的限位卡;The sprinkler truck includes a sprinkler, a small reel, a battery, a traction motor, a reducer, and a frame. Connected, the battery, traction motor 1 and reducer 1 are set on the same side of the small reel, and the small reel is provided with a limit card for fixing the position of the PE pipe;
所述的主机包括车架二、大卷盘、发电机、牵引电机二和减速器二,所述大卷盘设置在车架二上,PE管的另一端经过大卷盘缠绕后与水泵出水管相连,发电机设在车架二的一侧,牵引电机二和减速器二设置在大卷盘的同一侧。The main machine includes a frame two, a large reel, a generator, a traction motor two and a reducer two, the large reel is arranged on the frame two, and the other end of the PE pipe is wound with the water pump after being wound by the large reel. The water pipes are connected, the generator is arranged on one side of the vehicle frame two, and the traction motor two and the reducer two are arranged on the same side of the large reel.
本发明分体式喷灌机的使用方法:The usage method of split sprinkler irrigation machine of the present invention:
工作时,将分体式喷灌机拖至设定的地点,连接好水源,通过牵引机车将喷头车沿着地陇拉至预喷灌位置终端;When working, drag the split sprinkler to the set location, connect the water source, and pull the sprinkler truck along the ground to the terminal of the pre-sprinkling irrigation position by pulling the locomotive;
开启水泵供水,对农作物进行喷灌,同时喷头车上的蓄电池供电带动牵引电机一,经带传动、再经减速器一带动小卷盘转动,匀速回收PE管,喷头车在PE管回收的作用下边后退边进行喷灌,当PE管的回收长度达到设定长度时,喷头车小卷盘上的限位卡动作,将PE管卡住,此时,大卷盘在牵引电机二的带动下动作,匀速回收PE管,将继续进行喷灌的喷头车往回拉,直至完成整个喷灌工作。Turn on the water pump to supply water and spray the crops. At the same time, the battery on the nozzle car drives the traction motor 1, which drives the small reel to rotate through the belt drive and the reducer 1, and recovers the PE pipe at a uniform speed. The nozzle car is under the action of PE pipe recovery. Sprinkle irrigation while retreating. When the recovery length of the PE pipe reaches the set length, the limit card on the small reel of the nozzle car moves to block the PE pipe. At this time, the large reel moves under the drive of the traction motor 2. Recover the PE pipe at a uniform speed, and pull back the sprinkler truck that continues to sprinkle until the entire sprinkler work is completed.
有益效果:本发明采用分体式喷灌机,通过在主机上用牵引电机代替水涡轮直接通过链传动驱动大卷盘转动;同时在喷头车上增设小卷盘,并且设置有蓄电池和牵引电机整套动力装置,牵引电机的动力通过链条传递到小卷盘上,实现小卷盘的驱动,其中PE管都是缠绕在卷盘内部,喷头车与主机通过PE管连接。牵引喷头车的动作完全靠的是可靠性更高的牵引电机来直接或间接完成代替了目前使用的喷头车通过耗费水涡轮的能量完成作物喷灌的方式,本发明中所使用的是比水涡轮的功率更小的牵引电机,在本发明的应用过程中,水泵的供水不用流经水涡轮,没有造成能量的损失,且完全用于了作物的喷灌,没有浪费,在使用中大卷盘的卷动依靠的是驱动电机的带动,在工作过程中电机所需的功率比水涡轮要小的多,且不会出现卡住喷头车的情况,工作更加可靠。在控制方面,使用了驱动电机,在PE管回收过程中,控制更加平稳、精确,使得喷灌效果较目前有大幅的改进,喷灌更加均匀,适中。Beneficial effects: the present invention adopts a split type sprinkler irrigation machine, by using a traction motor instead of a water turbine on the main machine to directly drive the large reel to rotate through a chain transmission; at the same time, a small reel is added to the sprinkler car, and a battery and a complete power set of the traction motor are provided. device, the power of the traction motor is transmitted to the small reel through the chain to realize the drive of the small reel, in which the PE pipe is wound inside the reel, and the nozzle car is connected to the main machine through the PE pipe. The action of pulling the sprinkler truck depends entirely on the more reliable traction motor to directly or indirectly replace the currently used sprinkler truck to complete the crop irrigation by consuming the energy of the water turbine. What is used in the present invention is a water turbine In the application process of the present invention, the water supply of the water pump does not need to flow through the water turbine, which does not cause energy loss, and is completely used for crop irrigation without waste. The scrolling relies on the drive of the drive motor. During the working process, the power required by the motor is much smaller than that of the water turbine, and there will be no jamming of the nozzle car, and the work is more reliable. In terms of control, the drive motor is used. During the PE pipe recycling process, the control is more stable and precise, so that the sprinkling irrigation effect is greatly improved compared with the current one, and the sprinkling irrigation is more uniform and moderate.
在工作过程中,喷头车实现了利用自带电机完成自牵引动作,并通过与主机的配合进一步实现整个喷洒过程。在这一过程中,喷头车的回收可以做到控制更加平稳、精确,不会出现PE管的波动,杜绝了目前喷头车卡住情况的再次出现,使得喷灌更加的均匀,自动化程度更高,装置更加可靠,更加的高效节能。从而使得本发明达到了可靠节水节能高效的预计目的。同时装置结构紧凑,操作简便,具有更为广泛的实用性。During the working process, the sprinkler truck realizes the self-drawing action by using its own motor, and further realizes the entire spraying process by cooperating with the main engine. In this process, the recovery of the nozzle car can be controlled more smoothly and accurately, and there will be no fluctuations in the PE pipe, which prevents the recurrence of the current nozzle car stuck, making the sprinkling irrigation more uniform and more automated. The device is more reliable, more efficient and energy-saving. Thereby the present invention has reached the expected purpose of reliable water saving, energy saving and high efficiency. At the same time, the device is compact in structure, easy to operate, and has wider practicability.
附图说明Description of drawings
图1是本发明的主视结构示意图。Fig. 1 is a front view structural schematic diagram of the present invention.
图2是本发明的俯视结构示意图。Fig. 2 is a top view structural schematic diagram of the present invention.
图中:1—喷头车,1-1—喷头,1-2—小卷盘,1-3—蓄电池,1-4—牵引电机一,1-5—减速器一,1-6—车架一,1-7—限位卡,2—PE管,3—主机,3-1—大卷盘,3-2—牵引电机二,3-3—减速器二,3-4—车架二,3-5—发电机。In the figure: 1—spray head car, 1-1—spray head, 1-2—small reel, 1-3—battery, 1-4—traction motor 1, 1-5—reducer 1, 1-6—frame 1. 1-7—limit card, 2—PE pipe, 3—main engine, 3-1—large reel, 3-2—traction motor 2, 3-3—reducer 2, 3-4—frame 2 , 3-5—generator.
具体实施方式Detailed ways
下面将结合附图对本发明的一个实施例作进一步的描述:An embodiment of the present invention will be further described below in conjunction with accompanying drawing:
本发明的分体式喷灌机,主要由喷头车1、PE管2和主机3构成,所述的喷头车1和主机3通过PE管2连为一体;The split sprinkler irrigation machine of the present invention is mainly composed of a sprinkler truck 1, a PE pipe 2 and a main engine 3, and the sprinkler truck 1 and the main engine 3 are connected as one through the PE pipe 2;
所述的喷头车包括喷头1-1、小卷盘1-2、蓄电池1-3、牵引电机一1-4、减速器一1-5、车架一1-6,所述喷头1-1设置在车架一1-6的前部,PE管2的一端经过小卷盘1-2缠绕后与喷头1-1相连,蓄电池1-3、牵引电机一1-4和减速器一1-5设置在小卷盘1-2的同一侧,小卷盘1-2上设有固定PE管2位置的限位卡1-7;The sprinkler truck includes a sprinkler 1-1, a small reel 1-2, a storage battery 1-3, a traction motor 1-4, a reducer 1-5, a frame 1-6, and the sprinkler 1-1 Set at the front of the vehicle frame 1-6, one end of the PE pipe 2 is connected to the nozzle 1-1 after being wound by the small reel 1-2, the battery 1-3, the traction motor 1-4 and the reducer 1-1 5 Set on the same side of the small reel 1-2, the small reel 1-2 is provided with a limit card 1-7 for fixing the position of the PE pipe 2;
所述的主机3包括车架二3-4、大卷盘3-1、发电机3-5、牵引电机二3-2和减速器二3-3,所述大卷盘3-1设置在车架二3-4上,PE管2的另一端经过大卷盘3-1缠绕后与水泵出水管相连,发电机3-5设在车架二3-4的一侧,牵引电机二3-2和减速器二3-3设置在大卷盘的同一侧。整套喷灌装置是通过水泵直接供水,水流经过PE管,最终到达喷头车,经由喷头车上的喷头喷洒出去,完成整个喷灌作业。Described main frame 3 comprises vehicle frame two 3-4, large reel 3-1, generator 3-5, traction motor two 3-2 and speed reducer two 3-3, and described large reel 3-1 is arranged on On the frame two 3-4, the other end of the PE pipe 2 is connected to the water pump outlet pipe after being wound by the large reel 3-1, the generator 3-5 is arranged on one side of the frame two 3-4, and the traction motor two 3 -2 and reducer two 3-3 are arranged on the same side of the large reel. The whole set of sprinkler irrigation device is directly supplied with water through the water pump, the water flows through the PE pipe, and finally reaches the sprinkler truck, and is sprayed out through the nozzles on the sprinkler truck to complete the entire sprinkler irrigation operation.
本发明分体式喷灌机的使用方法:工作前,将分体式喷灌机拖至设定的地点,连接好水源,通过牵引机车将喷头车1沿着地陇拉至预喷灌位置终端;The method of using the split type sprinkler irrigation machine of the present invention: before working, drag the split type sprinkler irrigation machine to the set location, connect the water source, and pull the sprinkler truck 1 along the ground to the terminal of the pre-spray irrigation position by pulling the locomotive;
开始工作时,水泵工作为整个喷灌装置供水,开启水泵供水,喷灌作业开始,对农作物进行喷灌,这个时候喷头车1上的蓄电池1-3为该车上的牵引电机一1-4供电,使得牵引电机一1-4工作,紧接着动力通过带传动传递到喷头车1上的减速器一1-5,经减速器一1-5带动小卷盘1-2转动,由于喷头车1受到PE管2拉力,从而实现了PE管2的回收,带动了喷头车1的回转。匀速回收PE管2,喷头车1在PE管2回收的作用下边后退边进行喷灌,When starting to work, the water pump works to supply water to the entire sprinkler irrigation device, the water pump is turned on to supply water, the sprinkler irrigation operation starts, and the crops are sprinkled. The traction motor 1-4 works, and then the power is transmitted to the reducer 1-5 on the nozzle car 1 through the belt transmission, and the small reel 1-2 is driven to rotate through the reducer 1-5. Since the nozzle car 1 is affected by the PE The pulling force of the pipe 2 realizes the recovery of the PE pipe 2 and drives the rotation of the nozzle car 1. The PE pipe 2 is recovered at a uniform speed, and the sprinkler truck 1 performs spray irrigation while retreating under the action of the recovery of the PE pipe 2.
当PE管的回收长度达到设定长度时,喷头车小卷盘1-2上的限位卡1-7动作,这时PE管2被卡在喷头车1上,蓄电池1-3和牵引电机一1-4停止工作,小卷盘1-2上的PE管2停止卷动,此时主机3开始动作,大卷盘3-1上的牵引电机二3-2在发电机3-5的作用下,开始卷动大卷盘3-1,大卷盘3-1开始回收剩余的PE管2,大卷盘3-1在牵引电机二3-2的带动下动作,匀速回收PE管2,将继续进行喷灌的喷头车1往回拉,直至喷头车1回到大卷盘3-1处时,发电机3-5和牵引电机二3-2停止工作,大卷盘3-1停止转动,整个喷洒灌溉完成。When the recovery length of the PE pipe reaches the set length, the limit card 1-7 on the small reel 1-2 of the nozzle car moves, and at this time the PE pipe 2 is stuck on the nozzle car 1, the battery 1-3 and the traction motor One 1-4 stops working, and the PE pipe 2 on the small reel 1-2 stops scrolling. At this time, the main engine 3 starts to move, and the traction motor two 3-2 on the large reel 3-1 is in the position of the generator 3-5. Under the action, the large reel 3-1 starts to roll, and the large reel 3-1 starts to recover the remaining PE pipe 2. The large reel 3-1 moves under the drive of the traction motor 2 3-2, and recovers the PE pipe 2 at a uniform speed. , the sprinkler car 1 that will continue to spray irrigation will be pulled back until the sprinkler car 1 returns to the large reel 3-1, the generator 3-5 and the traction motor 2 3-2 will stop working, and the large reel 3-1 will stop Turn, and the whole sprinkler irrigation is completed.
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