CN103814703B - A kind of small size automatic corn peeling threshing broken rod all-in-one - Google Patents
A kind of small size automatic corn peeling threshing broken rod all-in-one Download PDFInfo
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- CN103814703B CN103814703B CN201410055364.XA CN201410055364A CN103814703B CN 103814703 B CN103814703 B CN 103814703B CN 201410055364 A CN201410055364 A CN 201410055364A CN 103814703 B CN103814703 B CN 103814703B
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Abstract
The present invention discloses a kind of small size automatic corn peeling threshing broken rod all-in-one, include skin peeling mechanism of corn, corn threshing mechanism, corn Sui Bang mechanism and power drive mechanism, skin peeling mechanism of corn includes frame, frame is provided with in skewed multiple peeling rollers groups, multiple peeling rollers group is all arranged in peeling machine shell, and the upper end of its beveled end establishes corn peeling feeding mouth, the bottom of beveled end is provided with anyhow in the corn threshing feeding mouth of peeling rollers group discharge end, corn threshing mechanism includes the lower section being positioned at corn threshing feeding mouth and is provided with the different roller of four diameters being positioned at threshing cavity, there is L-shaped block pressuring plate the lower section of corn threshing feeding mouth, corn grain discharge port is had in the lower section of threshing inner chamber, corn Sui Bang mechanism includes the two groups of rotating screw rollers with moving knife being positioned at broken rod chamber and determine cutter and forms. the present invention is multiple functional, it is to increase working efficiency, save labor force, use flexibly, operational safety is reliable, long service life.
Description
Technical field
The present invention relates to field of agricultural machinery, particularly relate to a kind of small size automatic corn peeling threshing broken rod all-in-one.
Background technology
Along with the development of agricultural machine, the corn mechanical type of China arrives greatly corn combine harvester, little of Simple corn thresher, from alleviating the labour intensity of peasant in varying degrees, improve agricultural production efficiency. For the family expenses farm implements of corn, there are much single corn peeling machine, thresing machine, broken rod machine. Due to energy-conserving and environment-protective, script is now most for pulverizing fermentation for the corn ear burned, and pulverizes and does the purposes such as feed. Very common for the large-scale associating reaping corn machine on farm at present, but the small size automatic corn machine for family was not also shown in. Home-use part corn machine function is very single, only comprises the simple functions such as peeling, threshing or broken rod. The corn machine of recent peeling threshing joint dysfunction develops to some extent, solves a little problem to some peasant households. But the process of corn ear still adds labor capacity to peasant household. Current China does not still meet the family expenses corn farm implements of corn peeling, threshing, broken rod integral. And a lot of maize sheller is relatively big to the damage of corn grain, and with corn ear disintegrating slag.
Summary of the invention
It is an object of the invention to the deficiency in order to make up prior art, it provides a kind of small size automatic corn peeling threshing broken rod all-in-one, it is multiple functional, working efficiency height, do not damage corn grain, without corn ear disintegrating slag, it is possible to ground corn is excellent and drive mechanism is simple.
The present invention is achieved through the following technical solutions:
A kind of small size automatic corn peeling threshing broken rod all-in-one, it is characterized in that: include skin peeling mechanism of corn, corn threshing mechanism, corn Sui Bang mechanism and power drive mechanism, described skin peeling mechanism of corn includes frame, described frame is provided with in skewed multiple peeling rollers groups, described multiple peeling rollers group is all arranged in peeling machine shell, and the upper end of its beveled end establishes corn peeling feeding mouth, the bottom of beveled end is provided with anyhow in the corn threshing feeding mouth of peeling rollers group discharge end, described peeling rollers group forms by peeling roll shaft and peeling roller, the outer circumference surface of described peeling roller is provided with spiral slot, on the right side of peeling machine, a peeling reclaiming plate is installed on the downside of peeling rollers, described corn threshing mechanism includes the lower section being positioned at corn threshing feeding mouth and is provided with the different roller of four diameters being positioned at threshing cavity, described roller includes the major spiral tooth roller being arranged in corn threshing chamber, straight-tooth roller, minor spiral tooth roller and row's slag spiral tooth roller, described major spiral tooth roller, straight-tooth roller, up big and down small V-type space is formed between minor spiral tooth roller and row's slag spiral tooth roller, there is L-shaped block pressuring plate the lower section of corn threshing feeding mouth, between straight-tooth roller and minor spiral tooth roller, in the machine in gap, bar is rolled in side, end plate has corn rod outlet, corn grain discharge port is had in the lower section of threshing inner chamber, described corn Sui Bang mechanism includes the two groups of rotating screw rollers with moving knife being positioned at broken rod chamber and determine cutter and forms, described broken rod chamber and threshing cavity are being arranged in same whole fluid chamber, separated by L-shaped block pressuring plate between it, and casing in broken rod chamber is distributed with and determines cutter, described two groups of rotating screw rollers are respectively the minor spiral tooth roller coaxial with threshing cavity and row's slag spiral tooth roller, the axle of described minor spiral tooth roller is provided with spaced minor spiral tooth roller block, the axle of described row's slag spiral tooth roller is provided with spaced row's slag spiral tooth roller block, it is separately installed with moving knife between described minor spiral tooth roller block and between row's slag spiral tooth roller block, the lower surface in described broken rod chamber is provided with corn ear and goes out material screen leakage.
The first peeling rollers that described peeling rollers group is adjacent successively and the 2nd peeling rollers, high one end of described first peeling roll shaft is provided with the first peeling rollers gear, described 2nd peeling roller is fixedly mounted on the 2nd peeling roll shaft, high one end of described 2nd peeling roll shaft is provided with the 2nd peeling rollers gear, and described first peeling rollers gear and the 2nd peeling rollers gear engage each other; Peeling rollers gear between the adjacent peeling rollers of described multiple peeling rollers group engages each other, and one of them peeling roll shaft of described multiple peeling rollers group is installed with power input pulley.
Have five in described broken rod chamber and determine cutter and four moving knife arrange by certain position, determine cutter and be arranged in respectively on the casing in broken excellent chamber.
Described corn threshing feeding mouth comprises corn threshing feeding mouth swash plate, corn threshing enters to expect back up pad and corn ear mouth, described rice threshing feeding mouth swash plate has cross dip 20 ��, the swash plate that vertical inclination angle is 5 ��, and corn threshing enters to expect that back up pad is the swash plate with vertical inclination angle 5 ��.
Described power drive mechanism includes the belt pulley that electric motor drives its end, again by belt by the belt pulley of transmission of power to peeling cylinder group end, the belt pulley of peeling cylinder group end passes to gear by shaft coupling, and corn is carried out peeling by gear driven peeling roll shaft; The belt pulley of peeling cylinder group end is by the driven belt pulley of belt drive below it, driven belt pulley drives transmission shaft to change transmission direction through two cone gears, cone gear drives transmission shaft by power transmission to belt pulley, and belt pulley passes through the belt pulley of belt drive threshing cavity roller end to the threshing of corn broken rod part input power.
Its principle of work: corn is through there being the spiral peeling rollers peeling at certain inclination angle, then under the effect of gravity and revolving force, threshing cavity is entered, carry out threshing in the threshing cavity position with V-type space, under the effect of L-type baffle plate threshing completely corn ear enter broken rod chamber location. Corn broken rod room, chamber is two groups of rotating screw rollers with moving knife and determine cutter and forms, and totally efficiently corn ear being crushed to prescribed level, then com cob granules goes out material screen from corn ear and leaves out by mistake. The corn ear do not pulverized in time can be discharged from rod outlet.
It is an advantage of the invention that:
Present configuration is reasonable in design, this small-sized corn threshing broken rod body amasss small and light, peeling, threshing and broken rod one, greatly reduce corn adopt after the processing activity duration, working efficiency and safety performance height, sturdy and durable, structure are simply convenient to maintenance and keeping, and present Chinese maize machinery market is had very big meaning.
Accompanying drawing explanation
Fig. 1 is the structure schematic front view of the present invention.
Fig. 2 is the structure schematic side view of the present invention.
The broken bar structure master of corn threshing that Fig. 3 is the present invention looks enlarged diagram.
Fig. 4 is the corn peeling structural representation of the present invention.
Fig. 5 is moving knife and the arrangement front view determining cutter in the corn of the present invention broken rod chamber.
Fig. 6 is moving knife and the arrangement vertical view determining cutter in the corn of the present invention broken rod chamber.
Fig. 7 is the transmission diagram of the present invention.
Fig. 8 is the corn threshing feeding mouth axonometric drawing of the present invention.
Embodiment
FIGS, consulting the broken rod all-in-one of a kind of small size automatic corn peeling threshing shown in Fig. 1, Fig. 2, Fig. 3, Fig. 4, Fig. 5, Fig. 6, Fig. 7 and Fig. 8, the present invention comprises corn peeling part, corn threshing part, the broken rod part of corn and power transmission part and grades.
Frame described in corn peeling part is provided with in skewed two groups of peeling rollers, the periphery of described peeling rollers group is provided with the coaming plate being fixed in frame, it is positioned at and it is provided with corn peeling feeding mouth 1 above the high one end of skewed peeling rollers group, the coaming plate being positioned at the low one end of skewed peeling rollers group is provided with corn threshing feeding mouth 14, described peeling rollers group comprises the first adjacent successively peeling rollers A and the 2nd peeling rollers B, and the outer circumference surface of described first peeling rollers A and the 2nd peeling rollers B contacts with each other and its sense of rotation is the osculatory of deflector roll from the top of roller; The outer circumference surface of described first peeling rollers A and the 2nd peeling rollers B is spiral slot, and this spiral slot not only increases friction resistance, thus under easily corn bag leaf being shelled; Have the rotation direction that mealie exerts a force to discharge port simultaneously, make the corn of the complete skin of stripping fall into corn threshing feeding mouth smoothly under the effect of gravity and revolving force. On the right side of peeling machine, a peeling reclaiming plate 33 is installed on the downside of peeling rollers. Described first peeling roller 7A is fixedly mounted on the first peeling roll shaft 11A, high one end of described first peeling roll shaft 11A is provided with the first peeling rollers gear 4A, described 2nd peeling roller 7B is fixedly mounted on the 2nd peeling roll shaft 11B, high one end of described 2nd peeling roll shaft 11B is provided with the 2nd peeling rollers gear 4B, and described first peeling rollers gear 4A and the 2nd peeling rollers gear 4B engages each other; Peeling rollers gear between the adjacent peeling rollers of described two groups of peeling rollers groups engages each other, and one of them peeling roll shaft of described two groups of peeling rollers groups is installed with power input pulley D35. The first peeling roll shaft 11A can be driven to rotate when belt pulley D is subject to the drive of power intake to cut with scissors formula universal coupling 3 by WJ type list ball, thus drive the first peeling rollers gear 4A to rotate, first peeling rollers gear 4A and the 2nd peeling rollers gear 4B is intermeshing, under the first peeling rollers gear 4A drives, 2nd peeling rollers gear 4B also can drive the 2nd peeling roll shaft 11B to rotate, thus drive whole peeling rollers group to rotate, belt wheel 35 is set and the first peeling rollers gear 4A is all positioned on the first peeling roll shaft 11A, make transmission structures simple, and transmission efficiency is good.
Corn threshing broken rod the described corn threshing feeding mouth 14 of part under frame in be arranged between end plate 47A and end plate 47B straight-tooth roller 41, minor spiral tooth roller 45, minor spiral tooth roller block��, row slag spiral tooth roller 54, row slag spiral tooth roller block��, A determine cutter, B determine cutter, C determine cutter, A determine cutter, B determine cutter, A moving knife, B moving knife, A moving knife, B moving knifeAnd between major spiral tooth roller 37, form up big and down small V shape space, L-shaped block pressuring plate 39 is had below corn threshing feeding mouth 14, between straight-tooth roller 41 and minor spiral tooth roller 45, in the machine in gap, bar 42 is rolled in side, end plate 47B has rod outlet 51, below all rollers, has corn grain discharge port 48. Belt pulley E36 and sprocket wheel C55, major spiral tooth roller 37 are coaxial, and straight-tooth roller 41 is coaxial with gear A 40, minor spiral tooth roller 45, minor spiral tooth roller block��, A moving knife, B moving knife, sprocket wheel A46 coaxial with gear B 43, row slag spiral tooth roller 54, row slag spiral tooth roller block 1, row slag spiral tooth roller block, A moving knife 2, B moving knifeCoaxial with sprocket wheel B52. Sprocket wheel A46, B52 are identical with C55 tooth number, and gear A 40 is identical with gear B 43 number of teeth. After corn peeling completes, corn enters corn threshing broken rod chamber from corn threshing feeding mouth 14. Corn threshing feeding mouth comprises corn threshing feeding mouth swash plate 14-1 as shown in Figure 8, and corn threshing enters to expect the part such as back up pad 14-3 and corn ear mouth 14-2. Corn threshing feeding mouth swash plate has cross dip, vertical inclination angleSwash plate, it is possible to the corn ear making peeling complete slips into corn ear mouth. Corn threshing enters to expect that back up pad 14-3 has vertical inclination angleSwash plate, corn ear can be made to move to corn threshing chamber location. now by motor, by turning to, cone gear passes to belt pulley A18 to power, belt pulley E36, major spiral tooth roller 37 and sprocket wheel C55 is driven to rotate by belt A 17 again, sprocket wheel A46 synchronized in the same way rotation together with sprocket wheel B52 is made again by chain 38, make major spiral tooth roller 37, row's slag spiral tooth roller 54 and minor spiral tooth roller 45 also synchronized rotating in same direction, and straight-tooth roller 41 and the reverse synchronized rotation of minor spiral tooth roller 45. when corn ear enters threshing broken rod machine from corn threshing feeding mouth 14, directly enter by the V-type space formed between four rollers. owing to there being the obstruction of L-type block pressuring plate 39, can only rotate at threshing cavity left part as shown in Figure 5. though each roller rotating speed is identical, but making the surperficial motion linear velocity of each roller different because of the diameter difference of each roller, the roller surface linear velocity that the roller that diameter is big wants diameter group little is big. converged when the big head end of corn ear drops down onto between straight-tooth roller 41 and major spiral tooth roller 37, corn ear big head end both sides are subject to two kinds respectively and because of the different friction of friction-motion speed generation and produce to rotate, not only direction is different for the rub-moment being subject to, size is also different, because major spiral tooth roller surface linear velocity is fast, therefore not only suffered friction is big for corn ear near this side, rub-moment is also big, then this side corn ear is by threshing, along with major spiral tooth roller 37, being rotated further of straight-tooth roller 41 and corn ear, corn grain has been taken off very soon, the big head end diameter of corn ear diminishes, just continue to be pressed from both sides between minor spiral tooth roller 45 and major spiral tooth roller 37 to falling to, both sides, corn ear stage casing are subject to same direction but the different rub-moment of numerical value respectively, rub-moment by major spiral tooth roller side is greater than another side, cause this corn ear limit, side rotation limit threshing, the corn ear diminished gradually when diameter drops down onto minor spiral tooth roller 45, when being rotated by folder between major spiral tooth roller 37 and row's slag spiral tooth roller 54 corn ear tail end by threshing until purify. corn grain drops down onto from roller backlash and flows in container containing corn grain discharge port 48 again, and now corn grain is clean, complete, it is not necessary to process with screening again. if the corn ear of threshing completely, can not disorderly not walk between each roller and under the stop of L-type block pressuring plate 39, treat that the complete threshing of corn ear is just entered broken rod chamber by the whole release threshing cavity of row's slag spiral tooth roller 54 of large pitch. broken rod chamber is mainly by minor spiral tooth roller block 1, minor spiral tooth roller block 2, row slag spiral tooth roller block��, A determine cutter, B determine cutter, C determine cutter, A determine cutter, B determine cutter, A moving knife, B moving knife, A moving knife, B moving knifeComposition. Moving knife and the positional alignment determining cutter are as shown in Figure 6. Totally efficiently corn ear being crushed to prescribed level under the effect of the threshing ledger-plate of corn ear on the knife section and casing of roller completely, then com cob granules goes out material screen leakage 49 from corn ear and falls. The corn ear do not pulverized in time can be discharged from rod outlet 51, prevents the clogged conditions of corn in broken rod motion. Rolling the side that bar 42 is positioned at the gap of straight-tooth roller 41 and minor spiral dental roller 45, the corn ear deviate from is by its stifled and unlikely gap being sandwiched into two cylinders of gear.
Motivation transfer motion part as shown in Figure 7 electric motor 27 drive belt pulley C32 by belt C31 by transmission of power to belt pulley D35. First belt pulley D35 passes to gear 4 power by shaft coupling 3, and corn is carried out peeling by gear driven peeling roll shaft 11. Belt pulley D35 drives belt pulley B30 by belt B29 simultaneously, belt pulley B30 drives transmission shaft 225 to change transmission direction through cone gear B22 and cone gear A20, cone gear A20 drives transmission shaft 121 to drive belt pulley E36 to the threshing of corn broken rod part input power to belt pulley A18, belt pulley A18 by belt A 17 power transmission.
Corn, through there being the spiral peeling rollers peeling at certain inclination angle, then enters threshing cavity under the effect of gravity with revolving force, carries out threshing at the threshing bin with V-type space complete, under the effect of L-type baffle plate 39 threshing completely corn ear enter broken excellent chamber location. Broken rod room, chamber is two groups of rotating screw rollers with moving knife 50 and determine cutter 44 and forms, and totally efficiently corn cob is crushed to prescribed level, and then corn cob granule goes out material screen from corn ear and leaks 49 and fall. The corn ear do not pulverized in time can be discharged from rod outlet.
Claims (5)
1. a small size automatic corn peeling threshing broken rod all-in-one, it is characterized in that: include skin peeling mechanism of corn, corn threshing mechanism, corn Sui Bang mechanism and power drive mechanism, described skin peeling mechanism of corn includes frame, described frame is provided with in skewed multiple peeling rollers groups, described multiple peeling rollers group is all arranged in peeling machine shell, and the upper end of its beveled end establishes corn peeling feeding mouth, the bottom of beveled end is provided with anyhow in the corn threshing feeding mouth of peeling rollers group discharge end, described peeling rollers group forms by peeling roll shaft and peeling roller, the outer circumference surface of described peeling roller is provided with spiral slot, on the right side of peeling machine, a peeling reclaiming plate is installed on the downside of peeling rollers, described corn threshing mechanism includes and is positioned at below corn threshing feeding mouth and is located at the different roller of four diameters of threshing cavity, described roller includes the major spiral tooth roller being arranged in corn threshing chamber, straight-tooth roller, minor spiral tooth roller and row's slag spiral tooth roller, described major spiral tooth roller, straight-tooth roller, up big and down small V-type space is formed between minor spiral tooth roller and row's slag spiral tooth roller, there is L-shaped block pressuring plate the lower section of corn threshing feeding mouth, between straight-tooth roller and minor spiral tooth roller, in the machine in gap, bar is rolled in side, end plate has corn rod outlet, corn grain discharge port is had in the lower section of threshing inner chamber, described corn Sui Bang mechanism includes the two groups of rotating screw rollers with moving knife being positioned at broken rod chamber and determine cutter and forms, described broken rod chamber and threshing cavity are being arranged in same whole fluid chamber, separated by L-shaped block pressuring plate between it, and casing in broken rod chamber is distributed with and determines cutter, described two groups of rotating screw rollers are respectively the minor spiral tooth roller coaxial with threshing cavity and row's slag spiral tooth roller, the axle of described minor spiral tooth roller is provided with spaced minor spiral tooth roller block, the axle of described row's slag spiral tooth roller is provided with spaced row's slag spiral tooth roller block, it is separately installed with moving knife between described minor spiral tooth roller block and between row's slag spiral tooth roller block, the lower surface in described broken rod chamber is provided with corn ear and goes out material screen leakage.
2. small size automatic corn peeling threshing according to claim 1 broken rod all-in-one, it is characterized in that: described peeling rollers group comprises the first adjacent successively peeling rollers and the 2nd peeling rollers, high one end of first peeling roll shaft of described first peeling rollers is provided with the first peeling rollers gear, 2nd peeling roller is fixedly mounted on the 2nd peeling roll shaft of described 2nd peeling rollers, high one end of described 2nd peeling roll shaft is provided with the 2nd peeling rollers gear, and described first peeling rollers gear and the 2nd peeling rollers gear engage each other; Peeling rollers gear between the adjacent peeling rollers of described multiple peeling rollers group engages each other, and one of them peeling roll shaft of described multiple peeling rollers group is installed with power input pulley.
3. small size automatic corn peeling threshing according to claim 1 broken rod all-in-one, it is characterised in that: have five in described broken rod chamber and determine cutter and four moving knife arrange by certain position, determine cutter and be arranged in respectively on the casing in broken excellent chamber.
4. small size automatic corn peeling threshing according to claim 1 broken rod all-in-one, it is characterized in that: described corn threshing feeding mouth comprises corn threshing feeding mouth swash plate, corn threshing enters to expect back up pad and corn ear mouth, described corn threshing feeding mouth swash plate has cross dip 20 ��, the swash plate that vertical inclination angle is 5 ��, corn threshing enters to expect that back up pad is the swash plate with vertical inclination angle 5 ��.
5. small size automatic corn peeling threshing according to claim 1 broken rod all-in-one, it is characterized in that: described power drive mechanism includes the belt pulley that electric motor drives its end, again by belt by the belt pulley of transmission of power to peeling rollers group end, the belt pulley of peeling rollers group end passes to gear by shaft coupling, and corn is carried out peeling by gear driven peeling roll shaft; The belt pulley of peeling rollers group end is by the driven belt pulley of belt drive below it, driven belt pulley drives transmission shaft to change transmission direction through two cone gears, cone gear drives transmission shaft by power transmission to belt pulley, and belt pulley passes through the belt pulley of belt drive threshing cavity roller end to the threshing of corn broken rod part input power.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201410055364.XA CN103814703B (en) | 2014-02-18 | 2014-02-18 | A kind of small size automatic corn peeling threshing broken rod all-in-one |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201410055364.XA CN103814703B (en) | 2014-02-18 | 2014-02-18 | A kind of small size automatic corn peeling threshing broken rod all-in-one |
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| CN103814703A CN103814703A (en) | 2014-05-28 |
| CN103814703B true CN103814703B (en) | 2016-06-08 |
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| CN201410055364.XA Expired - Fee Related CN103814703B (en) | 2014-02-18 | 2014-02-18 | A kind of small size automatic corn peeling threshing broken rod all-in-one |
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| CN202535767U (en) * | 2012-03-02 | 2012-11-21 | 李占春 | Corn husking threshing and winnowing all-in-one machine |
| CN103518474A (en) * | 2013-10-14 | 2014-01-22 | 永州市励精机械制造有限公司 | Corn machine capable of peeling and threshing |
-
2014
- 2014-02-18 CN CN201410055364.XA patent/CN103814703B/en not_active Expired - Fee Related
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| BG49281A1 (en) * | 1989-10-13 | 1991-10-15 | Npk Lenin78 | Chain line for repeeling and assorting cobs from hybrid corn |
| WO2004089060A1 (en) * | 2003-04-08 | 2004-10-21 | Sip Strojna Industrija D.D. �Empeter V Savinjski Dolini | Corn harvester |
| CN201383953Y (en) * | 2009-03-31 | 2010-01-20 | 大荔县农家仓机械厂 | Corn thresher |
| CN202104059U (en) * | 2010-11-23 | 2012-01-11 | 沈阳农业大学 | Corn thresher |
| CN202535767U (en) * | 2012-03-02 | 2012-11-21 | 李占春 | Corn husking threshing and winnowing all-in-one machine |
| CN103518474A (en) * | 2013-10-14 | 2014-01-22 | 永州市励精机械制造有限公司 | Corn machine capable of peeling and threshing |
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|---|---|
| CN103814703A (en) | 2014-05-28 |
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