CN103802193B - A kind of production method of third dimension dalle - Google Patents

A kind of production method of third dimension dalle Download PDF

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Publication number
CN103802193B
CN103802193B CN201310752378.2A CN201310752378A CN103802193B CN 103802193 B CN103802193 B CN 103802193B CN 201310752378 A CN201310752378 A CN 201310752378A CN 103802193 B CN103802193 B CN 103802193B
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Prior art keywords
ink
fibre
glue
ultraviolet
panel
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CN103802193A (en
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张小娟
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Zhongxiu handbag factory, Huimin street, Jiashan County
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张小娟
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Abstract

The present invention is at the front of panel even brush one deck background color UV ink, described background color is selected as required, and quick Ultraviolet radiation toasts, brush one deck UV ink again, the color of UV ink is determined as required, the thickness of UV ink is 2mm, irradiate by the first pattern mask version made in advance the panel front scribbling UV ink with ultraviolet light, be stained with acetone alcohol with soft cloth to clean not by the UV ink of Ultraviolet radiation, the production method of described third dimension dalle, by repeatedly using UV ink at plate surface, and repeatedly use the development of pattern mask version, the pattern of different colours can be superposed at many levels, portraying especially in every possible way particularly for pattern in detail, the plate surface made is made to have multilayer stereo effect, and this decorative panel adopts green building material completely, formaldehydeless release.

Description

A kind of production method of third dimension dalle
Technical field
The present invention relates to sheet material manufacturing technology field, particularly relate to a kind of sheet production method with third dimension decorative effect.
Background technology
In prior art, decorative panel be mostly with special paper after chemical treatment, plate surface is pasted onto with HTHP adhesive, plate mask is made to have various wood grain or pattern, but the pattern of this plaque surface does not have third dimension, pattern expressive force is single, along with the raising of living standard and aesthetic requirement, people propose higher esthetic requirement to decorative panel.
Mould pressing sheet material is utilized in prior art, make plate surface have stereoeffect, but for the comparatively thin darker pattern of lines, adopt the panel made in this way often due to the air in finedraw, cause panel pattern defectiveness, product fraction defective is very high.
Summary of the invention
The technical problem that the present invention mainly solves is to provide a kind of production method of dalle of surface three-dimensional pattern.
For solving the problems of the technologies described above, the technical scheme that the present invention adopts is: described production method comprises the steps:
Coconut palm palm fibre is cleaned, silt impurity is wherein cleaned up,
The coconut palm palm fibre air-dry machine cleaned up is dried up,
Coconut palm palm fibre is cut into the long long fibre of 5-6cm,
Add wood fibre in coconut palm palm fibre long fibre after the drying, and be uniformly mixed, form composite fibre material, in composite fibre material, the weight ratio of coconut palm palm fibre long fibre and wood fibre respectively accounts for 50%,
Oxidized starch is put into glue pot, at temperature is 70-80 DEG C, boil 1 hour, form glue, when temperature drops to 40 DEG C, keep temperature, and in glue, add urea-formaldehyde glue stir, form epoxy glue, wherein the resin content of urea-formaldehyde glue is 60-65%, the weight ratio of oxidized starch and urea-formaldehyde glue is 1:3
Add in above-mentioned epoxy glue by above-mentioned composite fibre material, keeping, at the temperature of 40-50 DEG C, fully stirring, coconut palm palm fibre long fibre and wood fibre and epoxy glue are fully mixed, and form mixed material, resin added is 45-50kg/m 3, described 45-50kg refers to the oven dry weight of epoxy glue,
Mixed material is poured in mould, exerts pressure, and cool at the temperature of 15-20 DEG C, form panel,
At the front of panel even brush one deck background color UV ink, the color of described background color UV ink is selected as required, and fast with Ultraviolet radiation baking, ultraviolet irradiation time is 30-60 second, and ultraviolet wavelength is 320nm,
After panel front with the swiped through UV ink of industrial alcohol wipe, brush one deck UV ink again, the color of UV ink is determined as required, and the thickness of UV ink is 2mm,
Irradiate by the first pattern mask version made in advance the panel front scribbling UV ink with ultraviolet light, ultraviolet irradiation time is 15-30 second, and ultraviolet wavelength is 320nm,
Be stained with acetone alcohol with soft cloth to clean not by the UV ink of Ultraviolet radiation.
Be stained with soft cloth acetone alcohol clean not by the step of the UV ink of Ultraviolet radiation after, further comprising the steps of, the washed panel front of acetone wipes of alcohol is stained with industrial alcohol wipe soft cloth, one deck UV ink is brushed again as required in panel front local, the color of UV ink is determined as required, the thickness of UV ink is 2mm, irradiate by the second graph mask made in advance the panel front scribbling UV ink with ultraviolet light, ultraviolet irradiation time is 3-4 second, ultraviolet wavelength is 320nm, be stained with acetone alcohol with soft cloth to clean not by the UV ink of Ultraviolet radiation.
The dalle of this programme surface three-dimensional pattern can be affixed on various surface, such as, directly can be affixed on glass surface, at back side of panel even brush one deck UV glue, and be attached on transparency glass plate, and use Ultraviolet radiation fast, ultraviolet irradiation time is 5-6 second, and ultraviolet wavelength is 320nm.
Mould of the present invention is space pattern mould, it is space pattern that sheet material after pressing mold has front, and the back side is the panel of burnishing surface, and the present invention can decorate further on space pattern surface, particularly on the local detail of space pattern, it is life-like that details can represent by the present invention.
The invention has the beneficial effects as follows: the production method of third dimension dalle of the present invention, by repeatedly using UV ink at plate surface, and repeatedly use the development of pattern mask version, the pattern of different colours can be superposed at many levels, portraying especially in every possible way particularly for pattern in detail, make the plate surface made have multilayer stereo effect, and this decorative panel adopt green building material completely, formaldehydeless release.
Detailed description of the invention
By describing technology contents of the present invention, structural feature in detail, realized object and effect, accompanying drawing is coordinated to be explained in detail below in conjunction with embodiment.
The production method of third dimension dalle of the present invention comprises the steps:
Coconut palm palm fibre is cleaned, silt impurity is wherein cleaned up,
The coconut palm palm fibre air-dry machine cleaned up is dried up,
Coconut palm palm fibre is cut into the long long fibre of 5-6cm,
Add wood fibre in coconut palm palm fibre long fibre after the drying, and be uniformly mixed, form composite fibre material, in composite fibre material, the weight ratio of coconut palm palm fibre long fibre and wood fibre respectively accounts for 50%,
Oxidized starch is put into glue pot, at temperature is 70-80 DEG C, boil 1 hour, form glue, when temperature drops to 40 DEG C, keep temperature, and in glue, add urea-formaldehyde glue stir, form epoxy glue, wherein the resin content of urea-formaldehyde glue is 60-65%, the weight ratio of oxidized starch and urea-formaldehyde glue is 1:3
Add in above-mentioned epoxy glue by above-mentioned composite fibre material, keeping, at the temperature of 40-50 DEG C, fully stirring, coconut palm palm fibre long fibre and wood fibre and epoxy glue are fully mixed, and form mixed material, resin added is 45-50kg/m 3, described 45-50kg refers to the oven dry weight of epoxy glue,
Mixed material is poured in mould, exerts pressure, and cool at the temperature of 15-20 DEG C, form panel,
At the front of panel even brush one deck background color UV ink, the color of described background color UV ink is selected as required, and fast with Ultraviolet radiation baking, ultraviolet irradiation time is 30-60 second, and ultraviolet wavelength is 320nm,
After panel front with the swiped through UV ink of industrial alcohol wipe, brush one deck UV ink again, the color of UV ink is determined as required, and the thickness of UV ink is 2mm,
Irradiate by the first pattern mask version made in advance the panel front scribbling UV ink with ultraviolet light, ultraviolet irradiation time is 15-30 second, and ultraviolet wavelength is 320nm,
Be stained with acetone alcohol with soft cloth to clean not by the UV ink of Ultraviolet radiation.
Preferably, be stained with soft cloth acetone alcohol clean not by the step of the UV ink of Ultraviolet radiation after, further comprising the steps of, the washed panel front of acetone wipes of alcohol is stained with industrial alcohol wipe soft cloth, one deck UV ink is brushed again as required in panel front local, the color of UV ink is determined as required, the thickness of UV ink is 2mm, irradiate by the second graph mask made in advance the panel front scribbling UV ink with ultraviolet light, ultraviolet irradiation time is 3-4 second, ultraviolet wavelength is 320nm, be stained with acetone alcohol with soft cloth to clean not by the UV ink of Ultraviolet radiation.
Preferably, above-mentioned curing ink step is repeated.
Preferably, further comprising the steps of, at back side of panel even brush one deck UV glue, and be attached on transparency glass plate that thickness is 0.5cm, and use Ultraviolet radiation fast, ultraviolet irradiation time is 5-6 second, and ultraviolet wavelength is 320nm.
Preferably, described mould is space pattern mould, and it is space pattern that the sheet material after pressing mold has front, and the back side is the panel of burnishing surface.
The production method of third dimension dalle of the present invention, by repeatedly using UV ink at plate surface, and repeatedly use the development of pattern mask version, the pattern of different colours can be superposed at many levels, portraying especially in every possible way particularly for pattern in detail, make the plate surface made have multilayer stereo effect, and this decorative panel adopt green building material completely, formaldehydeless release.
The foregoing is only embodiments of the invention; not thereby the scope of the claims of the present invention is limited; every utilize description of the present invention and accompanying drawing content to do equivalent structure or equivalent flow process conversion; or be directly or indirectly used in other relevant technical fields, be all in like manner included in scope of patent protection of the present invention.

Claims (4)

1. a production method for third dimension dalle, is characterized in that, described production method comprises the steps:
Coconut palm palm fibre is cleaned, silt impurity is wherein cleaned up,
The coconut palm palm fibre air-dry machine cleaned up is dried up,
Coconut palm palm fibre is cut into the long long fibre of 5-6cm,
Add wood fibre in coconut palm palm fibre long fibre after the drying, and be uniformly mixed, form composite fibre material, in composite fibre material, the weight ratio of coconut palm palm fibre long fibre and wood fibre respectively accounts for 50%,
Oxidized starch is put into glue pot, at temperature is 70-80 DEG C, boil 1 hour, form glue, when temperature drops to 40 DEG C, keep temperature, and in glue, add urea-formaldehyde glue stir, form epoxy glue, wherein the resin content of urea-formaldehyde glue is 60-65%, the weight ratio of oxidized starch and urea-formaldehyde glue is 1:3
Add in above-mentioned epoxy glue by above-mentioned composite fibre material, keeping, at the temperature of 40-50 DEG C, fully stirring, coconut palm palm fibre long fibre and wood fibre and epoxy glue are fully mixed, and form mixed material, resin added is 45-50kg/m 3, described 45-50kg refers to the oven dry weight of epoxy glue,
Mixed material is poured in mould, exerts pressure, and cool at the temperature of 15-20 DEG C, form panel,
At the front of panel even brush one deck background color UV ink, the color of described background color UV ink is selected as required, and fast with Ultraviolet radiation baking, ultraviolet irradiation time is 30-60 second, and ultraviolet wavelength is 320nm,
After panel front with the swiped through UV ink of industrial alcohol wipe, brush one deck UV ink again, the color of UV ink is determined as required, and the thickness of UV ink is 2mm,
Irradiate by the first pattern mask version made in advance the panel front scribbling UV ink with ultraviolet light, ultraviolet irradiation time is 15-30 second, and ultraviolet wavelength is 320nm,
Be stained with acetone alcohol with soft cloth to clean not by the UV ink of Ultraviolet radiation.
2. the production method of third dimension dalle according to claim 1, it is characterized in that: be stained with soft cloth acetone alcohol clean not by the step of the UV ink of Ultraviolet radiation after, further comprising the steps of, the washed panel front of acetone wipes of alcohol is stained with industrial alcohol wipe soft cloth, one deck UV ink is brushed again as required in panel front local, the color of UV ink is determined as required, the thickness of UV ink is 2mm, irradiate by the second graph mask made in advance the panel front scribbling UV ink with ultraviolet light, ultraviolet irradiation time is 3-4 second, ultraviolet wavelength is 320nm, be stained with acetone alcohol with soft cloth to clean not by the UV ink of Ultraviolet radiation.
3. the production method of third dimension dalle according to claim 1, it is characterized in that: further comprising the steps of, at back side of panel even brush one deck UV glue, and be attached on transparency glass plate that thickness is 0.5cm, and use Ultraviolet radiation fast, ultraviolet irradiation time is 5-6 second, and ultraviolet wavelength is 320nm.
4. the production method of third dimension dalle according to claim 1, it is characterized in that: described mould is space pattern mould, it is space pattern that the sheet material after pressing mold has front, the back side is the panel of burnishing surface.
CN201310752378.2A 2013-12-31 2013-12-31 A kind of production method of third dimension dalle Active CN103802193B (en)

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CN103802193B true CN103802193B (en) 2015-09-30

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108568885A (en) * 2018-05-14 2018-09-25 湖南工业大学 A kind of low-density coir fibre amortizing packaging material and preparation method thereof and adhesive

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1227163A (en) * 1997-12-25 1999-09-01 松下电工株式会社 Fiberboard and manufacturing method thereof
DE10155709C1 (en) * 2001-11-13 2003-02-13 Basf Coatings Ag Production of colored and effect multicoat coatings, used in e.g. vehicle (repair) lacquer, comprises applying effect pigment coating, transparent colored pigment coating and unpigmented coating with intermediate drying and final hardening
CN2851163Y (en) * 2005-06-02 2006-12-27 北京多彩印刷有限公司 Stereo vision effect package box
CN101407141A (en) * 2008-11-21 2009-04-15 金奇龙 Sheet printing technology
CN101468484A (en) * 2007-12-27 2009-07-01 南方汇通股份有限公司 Method for producing palm fibreboard
CN101885200A (en) * 2010-07-30 2010-11-17 浙江世友木业有限公司 Method for producing high-emulation three-dimensional (3D) wood floor and high-emulation 3D wood floor

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1227163A (en) * 1997-12-25 1999-09-01 松下电工株式会社 Fiberboard and manufacturing method thereof
DE10155709C1 (en) * 2001-11-13 2003-02-13 Basf Coatings Ag Production of colored and effect multicoat coatings, used in e.g. vehicle (repair) lacquer, comprises applying effect pigment coating, transparent colored pigment coating and unpigmented coating with intermediate drying and final hardening
CN2851163Y (en) * 2005-06-02 2006-12-27 北京多彩印刷有限公司 Stereo vision effect package box
CN101468484A (en) * 2007-12-27 2009-07-01 南方汇通股份有限公司 Method for producing palm fibreboard
CN101407141A (en) * 2008-11-21 2009-04-15 金奇龙 Sheet printing technology
CN101885200A (en) * 2010-07-30 2010-11-17 浙江世友木业有限公司 Method for producing high-emulation three-dimensional (3D) wood floor and high-emulation 3D wood floor

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Effective date of registration: 20191101

Address after: 30 Wangjiawan, Xinrun village, Huimin street, Jiashan County, Jiaxing City, Zhejiang Province

Patentee after: Zhongxiu handbag factory, Huimin street, Jiashan County

Address before: 432900 No. 88, sports east road, Xiaogan Development Zone, Hubei

Patentee before: Zhang Xiaojuan