CN103802193A - Production method of stereoscopic-impression decoration panel - Google Patents
Production method of stereoscopic-impression decoration panel Download PDFInfo
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- CN103802193A CN103802193A CN201310752378.2A CN201310752378A CN103802193A CN 103802193 A CN103802193 A CN 103802193A CN 201310752378 A CN201310752378 A CN 201310752378A CN 103802193 A CN103802193 A CN 103802193A
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Abstract
The invention discloses a production method of a stereoscopic-impression decoration panel. The front face and the back face of the panel are evenly and respectively provided with a layer of ground color UV printing ink, and the ground color is selected as required, ultraviolet light is used for fast irradiating and baking, a layer of UV printing ink is printed again, the color of the UV printing ink is determined as required, and the thickness of the UV printing ink is 2 mm. The ultraviolet light is used for irradiating the front face of the panel coated with the UV printing ink through a first graph mask plate which is manufactured in advance, and soft cloth is wetted with acetone alcohol to scrub the UV printing ink which is not irradiated by the ultraviolet light. According to the production method of the stereoscopic-impression decoration panel, the UV printing ink is used multiple times on the surface of the panel, the graph mast plate is used multiple times for developing so that patterns with different colors can be overlapped in multiple layers, and especially depiction on pattern details can be meticulous and subtle. Thus, the surface of the manufactured panel has the multi-layer stereoscopic effect, and in addition, the decoration panel is completely made of green building materials and does not release formaldehyde.
Description
Technical field
The present invention relates to sheet material manufacturing technology field, relate in particular to a kind of sheet production method with third dimension decorative effect.
Background technology
In prior art, decorative panel be mostly with special paper after chemical treatment, stick on plate surface with HTHP adhesive, make plate mask have various wood grains or pattern, but the pattern on this decorative panel surface does not have third dimension, pattern expressive force is single, along with the raising of living standard and aesthetic requirement, people have proposed higher esthetic requirement to decorative panel.
In prior art, utilize mould pressing sheet material, make plate surface there is stereoeffect, but for the thin darker pattern of lines, adopt the panel of making in this way often due to the air in finedraw, cause panel pattern defectiveness, product fraction defective is very high.
Summary of the invention
The technical problem that the present invention mainly solves is to provide a kind of production method of dalle of surface three-dimensional pattern.
For solving the problems of the technologies described above, the technical scheme that the present invention adopts is: described production method comprises the steps:
Coconut palm palm fibre is cleaned, the impurity such as silt is wherein cleaned up,
The coconut palm palm fibre air-dry machine cleaning up is dried up,
Coconut palm palm fibre is cut into the long long fibre of 5-6cm,
In coconut palm palm fibre long fibre after oven dry, add wood fibre, and be uniformly mixed, form composite fibre material, in composite fibre material, the weight ratio of coconut palm palm fibre long fibre and wood fibre respectively accounts for 50%,
Oxidized starch is put into glue pot, be at 70-80 ℃ in temperature, boil 1 hour, form glue, in the time that temperature drops to 40 ℃, keep temperature, and add urea-formaldehyde glue to stir in glue, and form epoxy glue, wherein the resin content of urea-formaldehyde glue is 60-65%, the weight ratio of oxidized starch and urea-formaldehyde glue is 1:3
Above-mentioned composite fibre material is added in above-mentioned epoxy glue, keeping at the temperature of 40-50%, fully stirring, fully mixes coconut palm palm fibre long fibre and wood fibre and epoxy glue, forms mixed material, and resin added is 45-50kg (over dry glue)/m
3,
Mixed material is poured in mould, is exerted pressure, and at the temperature of 15-20 ℃, carry out cooling, form panel,
Evenly brush one deck background color UV ink in the front of panel, described background color is selected as required, and irradiates baking with ultraviolet ray fast, and ultraviolet irradiation time is 30-60 second, and ultraviolet wavelength is 320nm,
With after industrial alcohol wipe, again brush one deck UV ink, the color of UV ink is determined as required, and the thickness of UV ink is 2mm,
The panel front that scribbles UV ink with ultraviolet light by the first pattern mask version irradiation of making in advance, ultraviolet irradiation time is 15-30 second, ultraviolet wavelength is 320nm,
Be stained with acetone alcohol with soft cloth and clean the UV ink not irradiated by ultraviolet ray.
Clean after the step of the UV ink not irradiated by ultraviolet ray being stained with acetone alcohol with soft cloth, further comprising the steps of, use industrial alcohol wipe, brush again as required one deck UV ink in panel part, the color of UV ink is determined as required, the thickness of UV ink is 2mm, scribble the panel front of UV ink by the second graph mask irradiation of making in advance with ultraviolet light, ultraviolet ray irradiation event is 3-4 second, ultraviolet wavelength is 320nm, is stained with acetone alcohol cleans the UV ink not irradiated by ultraviolet ray with soft cloth.
Repeat above-mentioned curing ink step.
The dalle of this programme surface three-dimensional pattern can be affixed on various surfaces, such as, can directly be affixed on glass surface, evenly brush one deck UV glue at back side of panel, and be attached on transparency glass plate, and irradiate with ultraviolet ray fast, ultraviolet ray irradiation event is 5-6 second, and ultraviolet wavelength is 320nm.
Mould of the present invention is space pattern mould, it is space pattern that sheet material after pressing mold has positive, the panel that the back side is burnishing surface, and the present invention can further decorate on space pattern surface, particularly, on the local detail of space pattern, it is life-like that the present invention can represent details.
The invention has the beneficial effects as follows: the production method of third dimension dalle of the present invention, by repeatedly using UV ink at plate surface, and repeatedly use pattern mask version to develop, the pattern of different colours can be superposeed at many levels, particularly portraying especially in every possible way for pattern in detail, make the plate surface of making there is multilayer stereo effect, and this decorative panel adopt green building material, formaldehydeless release completely.
The specific embodiment
By describing technology contents of the present invention, structural feature in detail, being realized object and effect, be explained in detail below in conjunction with embodiment.
The production method of third dimension dalle of the present invention comprises the steps:
Coconut palm palm fibre is cleaned, the impurity such as silt is wherein cleaned up,
The coconut palm palm fibre air-dry machine cleaning up is dried up,
Coconut palm palm fibre is cut into the long long fibre of 5-6cm,
In coconut palm palm fibre long fibre after oven dry, add wood fibre, and be uniformly mixed, form composite fibre material, in composite fibre material, the weight ratio of coconut palm palm fibre long fibre and wood fibre respectively accounts for 50%,
Oxidized starch is put into glue pot, be at 70-80 ℃ in temperature, boil 1 hour, form glue, in the time that temperature drops to 40 ℃, keep temperature, and add urea-formaldehyde glue to stir in glue, and form epoxy glue, wherein the resin content of urea-formaldehyde glue is 60-65%, the weight ratio of oxidized starch and urea-formaldehyde glue is 1:3
Above-mentioned composite fibre material is added in above-mentioned epoxy glue, keeping at the temperature of 40-50%, fully stirring, fully mixes coconut palm palm fibre long fibre and wood fibre and epoxy glue, forms mixed material, and resin added is 45-50kg (over dry glue)/m
3,
Mixed material is poured in mould, is exerted pressure, and at the temperature of 15-20 ℃, carry out cooling, form panel,
Evenly brush one deck background color UV ink in the front of panel, described background color is selected as required, and irradiates baking with ultraviolet ray fast, and ultraviolet irradiation time is 30-60 second, and ultraviolet wavelength is 320nm,
With after industrial alcohol wipe, again brush one deck UV ink, the color of UV ink is determined as required, and the thickness of UV ink is 2mm,
The panel front that scribbles UV ink with ultraviolet light by the first pattern mask version irradiation of making in advance, ultraviolet irradiation time is 15-30 second, ultraviolet wavelength is 320nm,
Be stained with acetone alcohol with soft cloth and clean the UV ink not irradiated by ultraviolet ray.
Preferably, clean after the step of the UV ink not irradiated by ultraviolet ray being stained with acetone alcohol with soft cloth, further comprising the steps of, use industrial alcohol wipe, brush again as required one deck UV ink in panel part, the color of UV ink is determined as required, the thickness of UV ink is 2mm, scribble the panel front of UV ink by the second graph mask irradiation of making in advance with ultraviolet light, ultraviolet ray irradiation event is 3-4 second, ultraviolet wavelength is 320nm, is stained with acetone alcohol cleans the UV ink not irradiated by ultraviolet ray with soft cloth.
Preferably, repeat above-mentioned curing ink step.
Preferably, further comprising the steps of, evenly to brush one deck UV glue at back side of panel, and be attached on the transparency glass plate that thickness is 0.5cm, and irradiate with ultraviolet ray fast, ultraviolet irradiation event is 5-6 second, ultraviolet wavelength is 320nm.
Preferably, described mould is space pattern mould, and it is space pattern, the panel that the back side is burnishing surface that the sheet material after pressing mold has positive.
The production method of third dimension dalle of the present invention, by repeatedly using UV ink at plate surface, and repeatedly use pattern mask version to develop, the pattern of different colours can be superposeed at many levels, particularly portraying especially in every possible way for pattern in detail, make the plate surface of making there is multilayer stereo effect, and this decorative panel adopt green building material, formaldehydeless release completely.
The foregoing is only embodiments of the invention; not thereby limit the scope of the claims of the present invention; every equivalent structure or conversion of equivalent flow process that utilizes description of the present invention to do; or be directly or indirectly used in other relevant technical fields, be all in like manner included in scope of patent protection of the present invention.
Claims (5)
1. a production method for third dimension dalle, is characterized in that, described production method comprises the steps:
Coconut palm palm fibre is cleaned, the impurity such as silt is wherein cleaned up,
The coconut palm palm fibre air-dry machine cleaning up is dried up,
Coconut palm palm fibre is cut into the long long fibre of 5-6cm,
In coconut palm palm fibre long fibre after oven dry, add wood fibre, and be uniformly mixed, form composite fibre material, in composite fibre material, the weight ratio of coconut palm palm fibre long fibre and wood fibre respectively accounts for 50%,
Oxidized starch is put into glue pot, be at 70-80 ℃ in temperature, boil 1 hour, form glue, in the time that temperature drops to 40 ℃, keep temperature, and add urea-formaldehyde glue to stir in glue, and form epoxy glue, wherein the resin content of urea-formaldehyde glue is 60-65%, the weight ratio of oxidized starch and urea-formaldehyde glue is 1:3
Above-mentioned composite fibre material is added in above-mentioned epoxy glue, keeping at the temperature of 40-50%, fully stirring, fully mixes coconut palm palm fibre long fibre and wood fibre and epoxy glue, forms mixed material, and resin added is 45-50kg (over dry glue)/m
3,
Mixed material is poured in mould, is exerted pressure, and at the temperature of 15-20 ℃, carry out cooling, form panel,
Evenly brush one deck background color UV ink in the front of panel, described background color is selected as required, and irradiates baking with ultraviolet ray fast, and ultraviolet irradiation time is 30-60 second, and ultraviolet wavelength is 320nm,
With after industrial alcohol wipe, again brush one deck UV ink, the color of UV ink is determined as required, and the thickness of UV ink is 2mm,
The panel front that scribbles UV ink with ultraviolet light by the first pattern mask version irradiation of making in advance, ultraviolet irradiation time is 15-30 second, ultraviolet wavelength is 320nm,
Be stained with acetone alcohol with soft cloth and clean the UV ink not irradiated by ultraviolet ray.
2. the production method of third dimension dalle according to claim 1, it is characterized in that: clean after the step of the UV ink not irradiated by ultraviolet ray being stained with acetone alcohol with soft cloth, further comprising the steps of, use industrial alcohol wipe, brush again as required one deck UV ink in panel part, the color of UV ink is determined as required, the thickness of UV ink is 2mm, scribble the panel front of UV ink by the second graph mask irradiation of making in advance with ultraviolet light, ultraviolet ray irradiation event is 3-4 second, ultraviolet wavelength is 320nm, be stained with acetone alcohol with soft cloth and clean the UV ink not irradiated by ultraviolet ray.
3. the production method of third dimension dalle according to claim 2, is characterized in that: repeat above-mentioned curing ink step.
4. the production method of third dimension dalle according to claim 1, it is characterized in that: further comprising the steps of, evenly brush one deck UV glue at back side of panel, and be attached on the transparency glass plate that thickness is 0.5cm, and irradiate with ultraviolet ray fast, ultraviolet ray irradiation event is 5-6 second, and ultraviolet wavelength is 320nm.
5. the production method of third dimension dalle according to claim 1, is characterized in that: described mould is space pattern mould, and it is space pattern, the panel that the back side is burnishing surface that the sheet material after pressing mold has positive.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201310752378.2A CN103802193B (en) | 2013-12-31 | 2013-12-31 | A kind of production method of third dimension dalle |
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| CN201310752378.2A CN103802193B (en) | 2013-12-31 | 2013-12-31 | A kind of production method of third dimension dalle |
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| CN103802193A true CN103802193A (en) | 2014-05-21 |
| CN103802193B CN103802193B (en) | 2015-09-30 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108568885A (en) * | 2018-05-14 | 2018-09-25 | 湖南工业大学 | A kind of low-density coir fibre amortizing packaging material and preparation method thereof and adhesive |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1227163A (en) * | 1997-12-25 | 1999-09-01 | 松下电工株式会社 | Fiberboard and manufacturing method thereof |
| DE10155709C1 (en) * | 2001-11-13 | 2003-02-13 | Basf Coatings Ag | Production of colored and effect multicoat coatings, used in e.g. vehicle (repair) lacquer, comprises applying effect pigment coating, transparent colored pigment coating and unpigmented coating with intermediate drying and final hardening |
| CN2851163Y (en) * | 2005-06-02 | 2006-12-27 | 北京多彩印刷有限公司 | Stereo vision effect package box |
| CN101407141A (en) * | 2008-11-21 | 2009-04-15 | 金奇龙 | Sheet printing technology |
| CN101468484A (en) * | 2007-12-27 | 2009-07-01 | 南方汇通股份有限公司 | Method for producing palm fibreboard |
| CN101885200A (en) * | 2010-07-30 | 2010-11-17 | 浙江世友木业有限公司 | Method for producing high-emulation three-dimensional (3D) wood floor and high-emulation 3D wood floor |
-
2013
- 2013-12-31 CN CN201310752378.2A patent/CN103802193B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1227163A (en) * | 1997-12-25 | 1999-09-01 | 松下电工株式会社 | Fiberboard and manufacturing method thereof |
| DE10155709C1 (en) * | 2001-11-13 | 2003-02-13 | Basf Coatings Ag | Production of colored and effect multicoat coatings, used in e.g. vehicle (repair) lacquer, comprises applying effect pigment coating, transparent colored pigment coating and unpigmented coating with intermediate drying and final hardening |
| CN2851163Y (en) * | 2005-06-02 | 2006-12-27 | 北京多彩印刷有限公司 | Stereo vision effect package box |
| CN101468484A (en) * | 2007-12-27 | 2009-07-01 | 南方汇通股份有限公司 | Method for producing palm fibreboard |
| CN101407141A (en) * | 2008-11-21 | 2009-04-15 | 金奇龙 | Sheet printing technology |
| CN101885200A (en) * | 2010-07-30 | 2010-11-17 | 浙江世友木业有限公司 | Method for producing high-emulation three-dimensional (3D) wood floor and high-emulation 3D wood floor |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108568885A (en) * | 2018-05-14 | 2018-09-25 | 湖南工业大学 | A kind of low-density coir fibre amortizing packaging material and preparation method thereof and adhesive |
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| CN103802193B (en) | 2015-09-30 |
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Effective date of registration: 20191101 Address after: 30 Wangjiawan, Xinrun village, Huimin street, Jiashan County, Jiaxing City, Zhejiang Province Patentee after: Zhongxiu handbag factory, Huimin street, Jiashan County Address before: 432900 No. 88, sports east road, Xiaogan Development Zone, Hubei Patentee before: Zhang Xiaojuan |
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