CN103794822A - Automatic lamination production line of power lithium battery piece - Google Patents

Automatic lamination production line of power lithium battery piece Download PDF

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Publication number
CN103794822A
CN103794822A CN201410073827.5A CN201410073827A CN103794822A CN 103794822 A CN103794822 A CN 103794822A CN 201410073827 A CN201410073827 A CN 201410073827A CN 103794822 A CN103794822 A CN 103794822A
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China
Prior art keywords
mounting panel
hopper
cell piece
barrier film
jaw
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Granted
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CN201410073827.5A
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Chinese (zh)
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CN103794822B (en
Inventor
张乐贡
王宪峰
王树同
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Shandong Ataw Industrial Robot Science & Technology Co Ltd
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Shandong Ataw Industrial Robot Science & Technology Co Ltd
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Publication of CN103794822A publication Critical patent/CN103794822A/en
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/05Accumulators with non-aqueous electrolyte
    • H01M10/058Construction or manufacture
    • H01M10/0583Construction or manufacture of accumulators with folded construction elements except wound ones, i.e. folded positive or negative electrodes or separators, e.g. with "Z"-shaped electrodes or separators
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/04Construction or manufacture in general
    • H01M10/0431Cells with wound or folded electrodes
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Battery Mounting, Suspending (AREA)
  • Secondary Cells (AREA)

Abstract

The invention discloses an automatic lamination production line of a power lithium battery piece, and belongs to battery piece manufacturing. The automatic lamination production line structurally comprises automatic membrane feeding devices, automatic pole piece feeding devices, a power transfer device, a membrane cutting-off device, a mylar unwinding device, a heat sealing machine, a mylar winding device and an automatic battery piece boxing device. The automatic membrane feeding devices, the power transfer device, the membrane cutting-off device and the mylar unwinding device are arranged on a membrane feeding support respectively, the three groups of automatic pole piece feeding devices comprise two groups of automatic negative pole piece feeding devices and one group of automatic positive pole piece feeding devices, and the two groups of automatic membrane feeding devices are arranged between the three groups of automatic pole piece feeding devices. The automatic lamination production line of the power lithium battery piece has the advantages of being capable of saving labor, lowering the labor density of workers, improving the production efficiency and saving materials, high in processing quality, stable and the like.

Description

A kind of automatic laminating production line of dynamic lithium battery battery sheet
Technical field
The present invention relates to a kind of manufacture of cell piece, especially a kind of automatic laminating production line of dynamic lithium battery battery sheet.
Background technology
The existing lamination processing of dynamic lithium battery battery sheet industry is generally by manually or manually coordinating stand-alone device that pole piece and the barrier film cutting are completed to stack in moulds of industrial equipment, then pass through heat-sealing machine heat seal by cured parcel of wheat of cutting, finally cell piece is manually put into collecting box.In the process of dynamic lithium battery battery sheet lamination, the turn around time of material is long, turnover appliance is many, and the utilance of the materials such as cured of barrier film, wheat is low, waste is large; Manual operation is loaded down with trivial details, production efficiency is low, human cost is higher; In addition, human factor on product quality to affect risk high.
Summary of the invention
Technical assignment of the present invention is the automatic laminating production line that a kind of dynamic lithium battery battery sheet is provided for above-mentioned deficiency of the prior art, the automatic laminating production line of this kind of dynamic lithium battery battery sheet has can save labour, reduce workman work density, enhance productivity, can save material, feature that crudy is high and stable.
The technical solution adopted for the present invention to solve the technical problems is: it comprises barrier film automatic charging device, automatic material feeder of pole piece, power conveying device, barrier film shearing device, cured unwinding device of wheat, heat-sealing machine, cured wrap-up of wheat and cell piece enter case apparatus automatically, described barrier film automatic charging device, power conveying device, barrier film shearing device and Mai La sheet unwinding device are separately positioned on barrier film material loading support, described barrier film automatic charging device and Mai La sheet unwinding device are separately positioned on the top of power conveying device, described barrier film shearing device is arranged on the left side of power conveying device, described automatic material feeder of pole piece is arranged on the rear side of power conveying device, described automatic material feeder of pole piece comprises three groups, be respectively two groups of negative plate automatic charging devices and one group of positive plate automatic charging device, described positive plate automatic charging device is arranged between two groups of negative plate automatic charging devices, described barrier film automatic charging device comprises two groups, two groups of described barrier film automatic charging devices are separately positioned between three groups of automatic material feeder of pole pieces, cured unwinding device of described wheat is arranged on the left side of barrier film shearing device, between cured unwinding device of described wheat and cured wrap-up of wheat, be provided with heat-sealing machine, the left side of cured wrap-up of described wheat is provided with cell piece and automatically enters case apparatus.
Described barrier film automatic charging device comprises cured collecting mechanism of wheat, the barrier film mechanism that makes the test, supporting carrier roller, mounting panel, vision detection system, gravity carrying roller and diaphragm cloth film mechanism, the described barrier film mechanism that makes the test, supporting carrier roller, vision detection system and gravity carrying roller are separately positioned on mounting panel, described mounting panel is connected with barrier film material loading support, cured collecting mechanism of described wheat is arranged on the top of mounting panel, diaphragm cloth film mechanism is arranged on the bottom of mounting panel, the described barrier film mechanism that makes the test is arranged on the left side central portion of mounting panel, described supporting carrier roller is multiple, be separately positioned on the upper left corner of mounting panel, the upper right corner and the lower right corner, described vision detection system is arranged between the upper left corner and the supporting carrier roller in the upper right corner, described gravity carrying roller is arranged on the left side of the supporting carrier roller in the lower right corner, and higher than the supporting carrier roller in the lower right corner.
Cured collecting mechanism of described wheat comprises collection air-expanding shaft, collects bearing pedestal, collects rotating shaft, collects mounting panel, collects shaft coupling, collection motor and connecting plate for electric motor, described collection motor is connected with connecting plate for electric motor, collecting motor is connected with collection rotating shaft by collecting shaft coupling, the other end of described collection rotating shaft is provided with collection air-expanding shaft, described collection rotating shaft is connected with collection mounting panel by collecting bearing pedestal, and cured collecting mechanism of described wheat is connected with barrier film material loading support by collecting mounting panel.
The described barrier film mechanism that makes the test comprises the air-expanding shaft that makes the test, adpting flange, mounting panel makes the test, rotating shaft makes the test, bearing pedestal makes the test, electromagnetic brake, guide rail slide block, motor makes the test, fixed base plate, the described air-expanding shaft that makes the test is connected with the rotating shaft that makes the test by adpting flange, the described rotating shaft that makes the test is connected with the mounting panel that makes the test by the bearing pedestal that makes the test, the right side of the described mounting panel that makes the test is provided with electromagnetic brake, described electromagnetic brake is connected with the motor shaft of the motor that makes the test, the bottom of the described mounting panel that makes the test is connected with fixed base plate by guide rail slide block, described fixed base plate and mounting panel fix.
Described diaphragm cloth film mechanism comprises torque motor, connecting plate, cloth film shaft coupling, the rotating shaft of cloth film, axle sleeve, upper supporting roller, snub pulley, detecting sensor and cloth film mounting panel, described torque motor is connected with connecting plate, torque motor is connected with the rotating shaft of cloth film by cloth film shaft coupling, described cloth film rotating shaft is connected with cloth film mounting panel by axle sleeve, described cloth film mounting panel comprises two of left and right, in cloth film rotating shaft between two the cloth film mounting panels in left and right, be provided with upper supporting roller, the bottom of described upper supporting roller is provided with snub pulley, the two ends of described snub pulley are connected by two the cloth film mounting panels in pivot pin and left and right respectively, on two of left and right cloth film mounting panel between described upper supporting roller and snub pulley, be provided with detecting sensor, described diaphragm cloth film mechanism is connected with the barrier film material loading support of power conveying device bottom by cloth film mounting panel.
Described automatic material feeder of pole piece comprises section bar support, lifting body, pole piece hopper, conveying robot and Second Positioning System, described lifting body, pole piece hopper, conveying robot and Second Positioning System are separately positioned on section bar support, described lifting body is arranged on the bottom of pole piece hopper, described Second Positioning System is arranged on the rear portion of pole piece hopper, and described conveying robot is arranged on the top of the section bar support between pole piece hopper and Second Positioning System.
Described lifting body comprises motor, motor is installed riser, driving wheel, raising plate, lifting pin, idle pulley is installed riser, idle pulley, chain, adjusting rod, dull and stereotyped without oily lining and installation, described motor is arranged on motor and installs on riser, driving wheel is connected with the motor shaft of motor, described driving wheel is connected with idle pulley by chain, described idle pulley is arranged on idle pulley and installs on riser, described idle pulley is installed by riser and motor installation riser is separately positioned on section bar support, on described chain, be fixedly installed adjusting rod, described adjusting rod and raising plate fix, the both sides of described raising plate are respectively arranged with lifting pin, the top of described lifting pin is dull and stereotyped by being connected without oily lining with installation, described pole piece hopper is arranged on installs dull and stereotyped top.
Described conveying robot comprises electric actuator, guide rail slide block, span crossbeam, the cylinder that moves up and down, sucker fixed head and sucker, described electric actuator is arranged on the top of section bar support, described span crossbeam is connected with electric actuator by guide rail slide block, the two ends of described span crossbeam are respectively arranged with the cylinder that moves up and down, on the described cylinder that moves up and down, be respectively arranged with sucker fixed head, the bottom of described sucker fixed head is provided with sucker.
Described Second Positioning System comprises mounting panel, moves horizontally plate, Level tune piece and alignment pin, described mounting panel is arranged on the top of section bar support, the top of described mounting panel is provided with and moves horizontally plate, the described surrounding that moves horizontally plate is respectively arranged with alignment pin, and described one end that moves horizontally plate is provided with Level tune piece.
Described power conveying device comprises power belt conveyor line and servo-actuated grabbing device, described servo-actuated grabbing device comprises crawl section bar support, guide rail slide block, backhaul cylinder, jaw, position block and connecting plate, described crawl section bar support is positioned at power belt conveyor line, its underpart is fixed on barrier film material loading support, described guide rail slide block, backhaul cylinder and position block are separately positioned on and capture on section bar support, described guide rail slide block is arranged on the bottom that captures section bar support, described jaw is arranged on guide rail slide block, jaw comprises the first jaw setting gradually along capturing section bar support, the second jaw, the 3rd jaw, the 4th jaw, the 5th jaw and the 6th jaw, described connecting plate comprises the first connecting plate, the second connecting plate and the 3rd connecting plate, the first described jaw is connected as a whole with the 3rd jaw by the first connecting plate, the second jaw is connected as a whole with the 4th jaw by the second connecting plate, the 5th jaw is connected as a whole with the 6th jaw by the 3rd connecting plate, described backhaul cylinder comprises the first backhaul cylinder, the second backhaul cylinder and the 3rd backhaul cylinder, the first described backhaul cylinder is connected with the second jaw, the second backhaul cylinder is connected with the 3rd jaw, the 3rd backhaul cylinder is connected with the 5th jaw, described position block is arranged on the outside that captures section bar support, described position block comprises the first position block, the second position block and the 3rd position block, the first described position block is arranged on the left side of the first jaw, the second position block is arranged on the left side of the second jaw, the 3rd position block is arranged on the left side of the 5th jaw.
Described barrier film shearing device comprises that barrier film cuts off section bar support, front end hold-down mechanism, rear end hold-down mechanism, supporting bracket, lower support device and cutter mechanism, described front end hold-down mechanism and rear end hold-down mechanism are separately positioned on the front-end and back-end of barrier film cut-out section bar support, described cutter mechanism is arranged on the rear end of front end hold-down mechanism, described supporting bracket is arranged on the bottom of front end hold-down mechanism and rear end hold-down mechanism, and described lower support device is arranged on the bottom of rear end hold-down mechanism.
Described front end hold-down mechanism and rear end hold-down mechanism comprise respectively compression mounting panel, compression cylinder and pressure strip, described compression cylinder is fixed on and compresses on mounting panel, the bottom of described compression cylinder is provided with pressure strip, described compression mounting panel is fixed on barrier film and cuts off on section bar support, and described pressure strip contacts respectively cooperation with supporting bracket.
Described cutter mechanism comprises that installation riser, guide rail slide block, cutting knife move up and down cylinder, cutting knife moves left and right cylinder, pressing plate and cutting knife, described installation riser is arranged on barrier film and cuts off on section bar support, install on riser and be provided with guide rail slide block, described cutting knife moves up and down cylinder upper end and is fixed on installation riser, lower end moves left and right cylinder with cutting knife and is connected, the bottom that described cutting knife moves left and right cylinder is provided with pressing plate, and described cutting knife is positioned at the outside of pressing plate and is arranged on cutting knife and moves left and right on cylinder.
Described lower support device comprises that lower supporting plate moves cylinder with the lower supporting plate being connected with lower supporting plate.
The barrier film of described hold-down mechanism rear end, rear end cuts off on section bar support and is provided with waste disposal mechanism, described waste disposal mechanism comprises waste disposal mounting panel, waste disposal flat-removing air cyclinder, connecting plate, steps up jaw and add clamper, described waste disposal flat-removing air cyclinder is arranged on waste disposal mounting panel, the described jaw that steps up is connected with waste disposal flat-removing air cyclinder by connecting plate, the described clamper that adds is arranged on and steps up on jaw, and described waste disposal mounting panel is arranged on barrier film and cuts off on section bar support.
Described cell piece automatically enters case apparatus and comprises blanking belt conveyor line, cell piece grabbing device, cell piece upender, hopper gathering-device and gathering-device to be expected, described gathering-device to be expected, blanking belt conveyor line, cell piece upender and hopper gathering-device is successively set on the bottom of cell piece grabbing device, and cured wrap-up of described blanking belt conveyor line and wheat is connected.
Described cell piece grabbing device comprises that cell piece captures section bar support, cell piece cartonning mechanical arm, manipulator power system and cell piece translation manipulator, described cell piece cartonning mechanical arm captures section bar support with cell piece translation manipulator by manipulator power system and cell piece and is connected, described cell piece translation manipulator comprises two, and described cell piece translation manipulator and cell piece cartonning mechanical arm are separately positioned on the both sides of cell piece crawl section bar support.
Described cell piece cartonning mechanical arm comprises cartonning mechanical arm mounting panel, cartonning mechanical arm vertical motion cylinder, cartonning mechanical arm transverse slat, capture gas pawl, contact pin base and contact pin, described cartonning mechanical arm mounting panel is connected with manipulator power system, described cartonning mechanical arm vertical motion cylinder is arranged on cartonning mechanical arm mounting panel, the bottom of described cartonning mechanical arm vertical motion cylinder is provided with cartonning mechanical arm transverse slat, the two ends, bottom of described cartonning mechanical arm transverse slat are respectively arranged with and capture gas pawl, the side that described one of them captures gas pawl is provided with contact pin base, the bottom of contact pin base is provided with contact pin.
Described cell piece translation manipulator comprises translation manipulator mounting panel, translation manipulator vertical motion cylinder, detector probe, translation manipulator transverse slat, adjustable mounting bracket and vacuum cup, described translation manipulator mounting panel is connected with manipulator power system, described translation manipulator vertical motion cylinder is arranged on translation manipulator mounting panel, the bottom of described translation manipulator vertical motion cylinder is provided with translation manipulator transverse slat, on four angles of described translation manipulator transverse slat, be provided with vacuum cup by adjustable installation board respectively, one side of described translation manipulator transverse slat is provided with detector probe.
Described cell piece upender comprises that cell piece is erect section bar support, cell piece is erect mounting panel, erect manipulator, thruster manipulator and the horizontal manipulator that pushes away, the top that described cell piece setting mounting panel is arranged on cell piece erects section bar support, the middle part that described cell piece is erect mounting panel is provided with a hole, described setting manipulator is arranged in hole, and the two ends cell piece of described setting manipulator is erect on mounting panel and is respectively arranged with thruster manipulator and the horizontal manipulator that pushes away.
Described setting manipulator comprises reciprocating rotary cylinder, rotating shaft, bearing pedestal, upset riser and positive stop, described reciprocating rotary cylinder is connected with rotating shaft, the two ends of described rotating shaft are arranged on respectively the bottom of cell piece setting mounting panel by bearing pedestal, described upset riser is arranged on rotating shaft, and be positioned at cell piece and erect the mider hole of mounting panel, rear end and the right-hand member of described upset riser are respectively arranged with positive stop.
Described hopper gathering-device comprises hopper collection section bar support, hopper is collected motor, driving shaft assembly, hopper is collected chain, Fluency strip, collect hopper, alignment pin and driven shaft assembly, described hopper is collected motor and is arranged on hopper collection section bar support, described Fluency strip comprises two, be separately positioned on hopper and collect the both sides on section bar support top, described driving shaft assembly, hopper is collected chain and driven shaft assembly is separately positioned between two Fluency strips, described hopper is collected between motor and driving shaft assembly, between driving shaft assembly and driven shaft assembly, collecting chain respectively by hopper is connected, described alignment pin is arranged on hopper and collects on chain, the top that described collection hopper is arranged on hopper collects chain and Fluency strip, within hopper is collected the alignment pin on chain and is positioned at collection hopper.
Described gathering-device to be expected comprise treat material collect section bar support, treat material collect motor, lifting body and battery pole piece hopper, described treat that material collects motor and be arranged on and treat that material collects on section bar support, the described material for the treatment of is collected motor and is connected with lifting body, and described battery pole piece hopper is arranged on the top of lifting body.
The automatic laminating production line of a kind of dynamic lithium battery battery sheet of the present invention compared to the prior art, there is following outstanding beneficial effect: (1) is because all manufacturing procedures of lamination are automatically carried out on same production line, save the transhipment man-hour that material loading, cutting operation operating time and each line that in former technique, each line exists are connected mutually, saved the time, productivity ratio greatly improves; Improve the quality of product simultaneously, guaranteed the relative stability of product quality, reduced the operational quality problems of subjective factor;
(2) reduced the transhipment man-hour between station, saved the time;
(3) save labour.Reduce unit operation personnel, cancelled the middle transhipment of semi-finished product station;
(4) in lamination process, there is no moulds of industrial equipment, the processing technology of equipment itself and the maintaining of equipment are simple and convenient; Barrier film is complete in lamination process, after completing, lamination just cuts off, effectively avoid the waste of material, shorten the turn around time of material, in addition, the qualification determination of barrier film is completed by vision detection system, and the underproof barrier film cell piece that no longer superposes on production line, is finally collected by waste treatment device.
Accompanying drawing explanation
Accompanying drawing 1 is a kind of structural representation of automatic laminating production line of dynamic lithium battery battery sheet;
Accompanying drawing 2 is structural representations of the barrier film automatic charging device shown in Fig. 1;
Accompanying drawing 3 is structural representations of cured collecting mechanism of the wheat shown in Fig. 2;
Accompanying drawing 4 is make the test structural representations of mechanism of the barrier film shown in Fig. 2;
Accompanying drawing 5 is structural representations of the diaphragm cloth film mechanism shown in Fig. 2;
Accompanying drawing 6 is structural representations of the automatic material feeder of pole piece shown in Fig. 1;
Accompanying drawing 7 is the lifting body structural representations shown in Fig. 6;
Accompanying drawing 8 is the conveying robot structural representations shown in Fig. 6;
Accompanying drawing 9 is the Second Positioning System structural representations shown in Fig. 6;
Accompanying drawing 10 is main TV structure schematic diagrames of the servo-actuated grabbing device shown in Fig. 1;
Accompanying drawing 11 is the structural representations of looking up of the servo-actuated grabbing device shown in Figure 10;
Accompanying drawing 12 is perspective view of the servo-actuated grabbing device shown in Figure 10;
Accompanying drawing 13 is front views of the barrier film shearing device shown in Fig. 1;
Accompanying drawing 14 is rearviews of the barrier film shearing device shown in Figure 13;
Accompanying drawing 15 is schematic diagrames of the cutter mechanism shown in Figure 13;
Accompanying drawing 16 is structural representations that the cell piece shown in Fig. 1 enters case apparatus automatically;
Accompanying drawing 17 is structural representations of the cell piece grabbing device shown in Figure 16;
Accompanying drawing 18 is structural representations of the cell piece cartonning mechanical arm shown in Figure 17;
Accompanying drawing 19 is structural representations of the cell piece translation manipulator shown in Figure 17;
Accompanying drawing 20 is structural representations of the cell piece upender shown in Figure 16;
Accompanying drawing 21 is structural representations of the setting manipulator shown in Figure 20;
Accompanying drawing 22 is structural representations of the hopper gathering-device shown in Figure 16;
Accompanying drawing 23 is structural representations of the gathering-device to be expected shown in Figure 16;
Description of reference numerals: 1, barrier film automatic charging device, 101, cured collecting mechanism of wheat, 102, the barrier film mechanism that makes the test, 103, supporting carrier roller, 104, mounting panel, 105, vision detection system, 106, gravity carrying roller, 107, barrier film yardage roll mechanism, 108, collect air-expanding shaft, 109, collect bearing pedestal, 110, collect rotating shaft, 111, collect mounting panel, 112, collect shaft coupling, 113, collect motor, 114, connecting plate for electric motor, 115, air-expanding shaft makes the test, 116, adpting flange, 117, mounting panel makes the test, 118, rotating shaft makes the test, 119, bearing pedestal makes the test, 120, electromagnetic brake, 121, guide rail slide block, 122, motor makes the test, 123, fixed base plate, 124, torque motor, 125, connecting plate, 126, cloth film shaft coupling, 127, the rotating shaft of cloth film, 128, axle sleeve, 129, upper supporting roller, 130, snub pulley, 131, detecting sensor, 132, cloth film mounting panel,
2, automatic material feeder of pole piece, 201. section bar support, 202. lifting body, 203. pole piece hoppers, 204. conveying robot, 205. Second Positioning System, 206. motors are installed riser, 207. motor, 208. driving wheel, 209. raising plate, 210. lifting pin, 211. idle pulleys are installed riser, 212. idle pulley, 213. chain, 214. adjusting rod, 215. without oily lining, 216. install flat board, 217. electric actuator, 218. guide rail slide block, 219. span crossbeams, 220. cylinders that move up and down, 221. sucker fixed heads, 222. sucker, 223. mounting panel, 224. move horizontally plate, 225. Level tune pieces, 226. alignment pin, 227. pole piece,
3, power conveying device, 301, capture section bar support, 302, guide rail slide block, 303, the first backhaul cylinder, 304, the second backhaul cylinder, 305, the 3rd backhaul cylinder, 306, the first jaw, 307, the second jaw, 308, the 3rd jaw, 309, the 4th jaw, 310, the 5th jaw, 311, the 6th jaw, 312, the first position block, 313, the second position block, 314, the 3rd position block, 315, the first connecting plate, 316, the second connecting plate, 317, the 3rd connecting plate, 318, power belt conveyor line, 319, servo-actuated grabbing device;
4, barrier film shearing device, 401, barrier film cut off section bar support; 402, supporting bracket; 403, rear end hold-down mechanism; 404, cutter mechanism; 405, waste disposal mechanism; 406, lower support device; 407, front end hold-down mechanism; 408, riser is installed, 409, guide rail slide block, 410, cutting knife moves up and down cylinder, 411, cutting knife moves left and right cylinder, 412, pressing plate, 413, cutting knife; 414, waste disposal mounting panel, 415, waste disposal flat-removing air cyclinder, 416, connecting plate, 417, step up jaw, 418, add clamper; 419, lower supporting plate, 420, lower supporting plate moves cylinder; 421, compress mounting panel, 422, compression cylinder, 423, pressure strip;
5, cured unwinding device of wheat;
6, heat-sealing machine;
7, cured wrap-up of wheat;
8, cell piece enters case apparatus, 801 automatically, blanking belt conveyor line, 802, cell piece grabbing device, 803, cell piece upender, 804, hopper gathering-device, 805, gathering-device to be expected, 806, cell piece captures section bar support, 807, cell piece cartonning mechanical arm, 808, cartonning mechanical arm mounting panel, 809, cartonning mechanical arm vertical motion cylinder, 810, cartonning mechanical arm transverse slat, 811, capture gas pawl, 812, contact pin base, 813, contact pin, 814, manipulator power system, 815, cell piece translation manipulator, 816, translation manipulator mounting panel, 817, translation manipulator vertical motion cylinder, 818, detector probe, 819, translation manipulator transverse slat, 820, adjustable mounting bracket, 821, vacuum cup, 822, cell piece is erect section bar support, 823, cell piece is erect mounting panel, 824, erect manipulator, 825, reciprocating rotary cylinder, 826, rotating shaft, 827, bearing pedestal, 828, upset riser, 829, positive stop, 830, thruster manipulator, 831, the horizontal manipulator that pushes away, 832, hopper is collected section bar support, 833, hopper is collected motor, 834, driving shaft assembly, 835, hopper is collected chain, 836, Fluency strip, 837, collect hopper, 838, alignment pin, 839, driven shaft assembly, 840, treat material collection section bar support, 841, treat material collection motor, 842, lifting body, 843, battery pole piece hopper,
9, barrier film material loading support.
Embodiment
With reference to Figure of description 1 to accompanying drawing 23, the automatic laminating production line of a kind of dynamic lithium battery battery sheet of the present invention is described in detail below.
The automatic laminating production line of a kind of dynamic lithium battery battery sheet of the present invention, its structure comprises barrier film automatic charging device 1, automatic material feeder of pole piece 2, power conveying device 3, barrier film shearing device 4, cured unwinding device 5 of wheat, heat-sealing machine 6, cured wrap-up 7 of wheat and cell piece enter case apparatus 8 automatically, described barrier film automatic charging device 1, power conveying device 3, barrier film shearing device 4 and Mai La sheet unwinding device 5 are separately positioned on barrier film material loading support 9, described barrier film automatic charging device 1 and Mai La sheet unwinding device 5 are separately positioned on the top of power conveying device 3, described barrier film shearing device 4 is arranged on the left side of power conveying device 3, described automatic material feeder of pole piece 2 is arranged on the rear side of power conveying device 3, described automatic material feeder of pole piece 2 comprises three groups, be respectively two groups of negative plate automatic charging devices and one group of positive plate automatic charging device, described positive plate automatic charging device is arranged between two groups of negative plate automatic charging devices, described barrier film automatic charging device 1 comprises two groups, two groups of described barrier film automatic charging devices 1 are separately positioned between three groups of automatic material feeder of pole pieces 2, cured unwinding device 5 of described wheat is arranged on the left side of barrier film shearing device 4, between cured unwinding device 5 of described wheat and cured wrap-up 7 of wheat, be provided with heat-sealing machine 6, the left side of cured wrap-up 7 of described wheat is provided with cell piece and automatically enters case apparatus 8.
Described barrier film automatic charging device 1 comprises cured collecting mechanism 101 of wheat, the barrier film mechanism 102 that makes the test, supporting carrier roller 103, mounting panel 104, vision detection system 105, gravity carrying roller 106 and diaphragm cloth film mechanism 107, the described barrier film mechanism 102 that makes the test, supporting carrier roller 103, vision detection system 105 and gravity carrying roller 106 are separately positioned on mounting panel 104, described mounting panel 104 is connected with barrier film material loading support 9, cured collecting mechanism 101 of described wheat is arranged on the top of mounting panel 104, diaphragm cloth film mechanism 107 is arranged on the bottom of mounting panel 104, the described barrier film mechanism 102 that makes the test is arranged on the left side central portion of mounting panel 104, described supporting carrier roller 103 is multiple, be separately positioned on the upper left corner of mounting panel 104, the upper right corner and the lower right corner, described vision detection system 105 is arranged between the supporting carrier roller 103 in the upper left corner and the upper right corner, described gravity carrying roller 106 is arranged on the left side of the supporting carrier roller 103 in the lower right corner, and higher than the supporting carrier roller 103 in the lower right corner.
Cured collecting mechanism 101 of described wheat comprises collects air-expanding shaft 108, collect bearing pedestal 109, collect rotating shaft 110, collect mounting panel 111, collect shaft coupling 112, collect motor 113 and connecting plate for electric motor 114, described collection motor 113 is connected with connecting plate for electric motor 114, collecting motor 113 is connected with collection rotating shaft 110 by collecting shaft coupling 112, the other end of described collection rotating shaft 110 is provided with collects air-expanding shaft 108, described collection rotating shaft 110 is connected with collection mounting panel 111 by collecting bearing pedestal 109, cured collecting mechanism of described wheat 101 is connected with barrier film material loading support 9 by collecting mounting panel 111.
The described barrier film mechanism 102 that makes the test comprises the air-expanding shaft 115 that makes the test, adpting flange 116, mounting panel 117 makes the test, rotating shaft 118 makes the test, bearing pedestal 119 makes the test, electromagnetic brake 120, guide rail slide block 121, motor 122 makes the test, fixed base plate 123, the described air-expanding shaft 115 that makes the test is connected with the rotating shaft 118 that makes the test by adpting flange 116, the described rotating shaft 118 that makes the test is connected with the mounting panel 117 that makes the test by the bearing pedestal 119 that makes the test, the right side of the described mounting panel 117 that makes the test is provided with electromagnetic brake 120, described electromagnetic brake 120 is connected with the motor shaft of the motor 122 that makes the test, the bottom of the described mounting panel 117 that makes the test is connected with fixed base plate 123 by guide rail slide block 121, described fixed base plate 123 fixes with mounting panel.
Described diaphragm cloth film mechanism 107 comprises torque motor 124, connecting plate 125, cloth film shaft coupling 126, cloth film rotating shaft 127, axle sleeve 128, upper supporting roller 129, snub pulley 130, detecting sensor 131 and cloth film mounting panel 132, described torque motor 124 is connected with connecting plate 125, torque motor 124 is connected with cloth film rotating shaft 127 by cloth film shaft coupling 126, described cloth film rotating shaft 127 is connected with cloth film mounting panel 132 by axle sleeve 128, described cloth film mounting panel 132 comprises two of left and right, in cloth film rotating shaft 127 between two the cloth film mounting panels 132 in left and right, be provided with upper supporting roller 129, the bottom of described upper supporting roller 129 is provided with snub pulley 130, the two ends of described snub pulley 130 are connected by two the cloth film mounting panels 132 in pivot pin and left and right respectively, on two of left and right cloth film mounting panel 132 between described upper supporting roller 129 and snub pulley 130, be provided with detecting sensor 131, described diaphragm cloth film mechanism 107 is connected with the barrier film material loading support 9 of power conveying device 3 bottoms by cloth film mounting panel 132.
Barrier film automatic charging device 1 operation principle: when work, entire volume barrier film material volume is placed on barrier film the making the test on air-expanding shaft 115 of mechanism 102 that make the test, and after being in place, inflates to the air-expanding shaft 115 that makes the test, by barrier film material volume tensioner; Hand traction barrier film stub bar is walked around supporting carrier roller 103, the vision detection system 105 in mounting panel 104 upper left corners successively, the supporting carrier roller 103 in the upper right corner and the lower right corner, gravity carrying roller 106 and diaphragm cloth film mechanism 107, cured of wheat on hand traction barrier film material volume is to the collection air-expanding shaft 108 of cured collecting mechanism 101 of wheat; When after equipment operation, the diaphragm cloth film mechanism 107 cloth film that moves ahead, traction barrier film advances, now, detecting sensor 131 can detect the position of barrier film, can drive cloth film rotating shafts 127 and upper supporting roller 129 to carry out axial fine motion according to testing result torque motor 124, make barrier film being controlled in allowed band perpendicular to the left-right deviation of direction of advance; Now, the collection motor 113 in cured collecting mechanism 101 of wheat drives collection air-expanding shaft 108 to rotate, and cured wheat is collected; Gravity carrying roller 106 on mounting panel 104, for adjusting the pulling force size of barrier film at feeding process, makes it stressed even in feeding process, operates steadily; The motor 122 that makes the test that barrier film makes the test in mechanism 102 drives the barrier film mechanism 102 that makes the test to move, and carries out coarse adjustment; Vision detection system 105 on mounting panel 104 detects the surface of barrier film, and it is carried out to record.
Described automatic material feeder of pole piece 2 comprises section bar support 201, lifting body 202, pole piece hopper 203, conveying robot 204 and Second Positioning System 205, described lifting body 202, pole piece hopper 203, conveying robot 204 and Second Positioning System 205 are separately positioned on section bar support 201, described lifting body 202 is arranged on the bottom of pole piece hopper 203, described Second Positioning System 205 is arranged on the rear portion of pole piece hopper 203, described conveying robot 204 is arranged on the top of the section bar support 201 between pole piece hopper 203 and Second Positioning System 205.
Described lifting body 202 comprises motor 207, motor is installed riser 206, driving wheel 208, raising plate 209, lifting pin 210, idle pulley is installed riser 211, idle pulley 212, chain 213, adjusting rod 214, without oily lining 215 and installation dull and stereotyped 216, described motor 207 is arranged on motor and installs on riser 206, driving wheel 208 is connected with the motor shaft of motor 207, described driving wheel 208 is connected with idle pulley 212 by chain 213, described idle pulley 212 is arranged on idle pulley and installs on riser 211, described idle pulley is installed by riser 211 and motor installation riser 206 is separately positioned on section bar support 201, on described chain 213, be fixedly installed adjusting rod 214, described adjusting rod 214 fixes with raising plate 209, the both sides of described raising plate 209 are respectively arranged with lifting pin 210, the top of described lifting pin 210 with install dull and stereotyped 216 by being connected without oily lining 215, described pole piece hopper 203 is arranged on the top of installing dull and stereotyped 216.
Described lifting body 202 in use, motor 207 starts, motor 207 drives driving wheel 208 to rotate, thereby drive the chain 213 on driving wheel 208 to rotate, chain 213 rotates, the adjusting rod 214 being fixedly connected with chain 213 moves up and down with chain 213, the raising plate 209 being fixedly connected with adjusting rod 214, lifting pin 210 on raising plate 209 is also along with chain 213 moves up and down, thereby drive the installation flat board 216 on lifting pin 210 tops to move up and down, pole piece hopper 203 is arranged on the top of installing dull and stereotyped 216, plate hopper 203 moves up and down with installing dull and stereotyped 216.
Described conveying robot 204 comprises electric actuator 217, guide rail slide block 218, span crossbeam 219, cylinder 220 moves up and down, sucker fixed head 221 and sucker 222, described electric actuator 217 is arranged on the top of section bar support 201, described span crossbeam 219 is connected with electric actuator 217 by guide rail slide block 218, span crossbeam 219 slides along electric actuator 217 by guide rail slide block 218, the two ends of described span crossbeam 219 are respectively arranged with the cylinder 220 that moves up and down, on the described cylinder 220 that moves up and down, be respectively arranged with sucker fixed head 221, the bottom of described sucker fixed head 221 is provided with sucker 222, the cylinder 220 that moves up and down drives sucker 222 to move up and down.
Described Second Positioning System 205 comprises mounting panel 223, moves horizontally plate 224, Level tune piece 225 and alignment pin 226, described mounting panel 223 is arranged on the top of section bar support 201, the top of described mounting panel 223 is provided with and moves horizontally plate 224, the described surrounding that moves horizontally plate 224 is respectively arranged with alignment pin 226, described one end that moves horizontally plate 224 is provided with Level tune piece 225, and pole piece 227 is arranged on moving horizontally on plate 224 in alignment pin 226 scopes.
Automatic material feeder of pole piece operation principle: before work, the pole piece hopper 203 of filling battery pole piece 227 is placed on and is installed on dull and stereotyped 216; When work, by electric actuator 217 drive span crossbeam 219, move up and down cylinder 220 and sucker 222 move, when moving to behind pole piece hopper 203 top positions, the cylinder 220 that moves up and down declines, the posterior sucker 222 that puts in place is connected, pole piece 227 is adsorbed, the cylinder 220 that moves up and down rises, electric actuator 217 backhauls, move to and move horizontally plate 224 tops, and the cylinder 220 that moves up and down declines, sucker 222 cuts out, battery pole piece 227 is put in alignment pin 226 scopes, and air-blowing automatic capturing, is more than a duty cycle.Move up and down cylinder 220 and sucker 222 of two ends moves the battery pole piece of accurate positioning 227 material loadings simultaneously.The pole piece (can be set as 10-15 sheet) of every material loading some, drive driving wheel 208, chain 213 to rotate by motor 207, the certain distance thereby drive raising plate 209, lifting pin 210 and installation dull and stereotyped 216 move upward, thereby pole piece hopper 203 is moved upward, while guaranteeing the pole piece in pole piece hopper 203, be engraved in the allochthonous scope of energy.
Described power conveying device 3 comprises power belt conveyor line 318 and servo-actuated grabbing device 319, described servo-actuated grabbing device 319 comprises crawl section bar support 301, guide rail slide block 302, backhaul cylinder 303, jaw, position block and connecting plate, described crawl section bar support 301 is positioned at power belt conveyor line 318, its underpart is fixed on barrier film material loading support 9, described guide rail slide block 302, backhaul cylinder 303 and position block are separately positioned on and capture on section bar support 301, described guide rail slide block 302 is arranged on the bottom that captures section bar support 301, described jaw is arranged on guide rail slide block 302, jaw comprises the first jaw 306 setting gradually along capturing section bar support 301, the second jaw 307, the 3rd jaw 308, the 4th jaw 309, the 5th jaw 310 and the 6th jaw 311, described connecting plate comprises the first connecting plate 315, the second connecting plate 316 and the 3rd connecting plate 317, the first described jaw 306 is connected as a whole with the 3rd jaw 308 by the first connecting plate 315, the second jaw 307 is connected as a whole with the 4th jaw 309 by the second connecting plate 316, the 5th jaw 310 is connected as a whole with the 6th jaw 311 by the 3rd connecting plate 317, described backhaul cylinder comprises the first backhaul cylinder 303, the second backhaul cylinder 304 and the 3rd backhaul cylinder 305, the first described backhaul cylinder 303 is connected with the second jaw 307, the second backhaul cylinder 304 is connected with the 3rd jaw 308, the 3rd backhaul cylinder 305 is connected with the 5th jaw 310, described position block is arranged on the outside that captures section bar support 301, described position block comprises the first position block 312, the second position block 313 and the 3rd position block 314, the first described position block 312 is arranged on the left side of the first jaw 306, the second position block 313 is arranged on the left side of the second jaw 307, the 3rd position block 314 is arranged on the left side of the 5th jaw 310.
Power conveying device 3 operation principles: adopt synchronous dynamic belt conveyor line 318 to export as active force, it is the workbench of lamination work simultaneously, after completing, each lamination made together with lamination is fixed as with belt line by servo-actuated grabbing device 319, after belt starts, with the belt certain distance that travels forward.
When startup, the first jaw 306, the second jaw 307, the 3rd jaw 308, the 4th jaw 309, the 5th jaw 310 and the 6th jaw 311 step up, following dynamical system belt line advances, now, the first backhaul cylinder 303, the second backhaul cylinder 304 and the 3rd backhaul cylinder 305 are in original position (returning state), arrive after assigned address, the first jaw 306, the second jaw 307, the 3rd jaw 308, the 4th jaw 309, the 5th jaw 310 and the 6th jaw 311 unclamp, the first backhaul cylinder 303, the second backhaul cylinder 304 and the 3rd backhaul cylinder 305 are flexible, by the first jaw 306, the second jaw 307, the 5th jaw 310 is together with the 3rd jaw 308, the 4th jaw 309, the 6th jaw 311 pushes back to respectively the first position block 312, the second position block 313 and the 3rd position block 314 position gears stop, make the first jaw 306, the second jaw 307, the 3rd jaw 308, the 4th jaw 309, the 5th jaw 310 and the 6th jaw 311 are got back to original position.Be more than an actuation cycle, by reciprocating motion, realize uninterruptedly accurately transmitting continuously clamping material (dynamic lithium battery battery pole piece).
Described barrier film shearing device 4 comprises that barrier film cuts off section bar support 401, front end hold-down mechanism 407, rear end hold-down mechanism 403, supporting bracket 402, lower support device 406 and cutter mechanism 404, described front end hold-down mechanism 407 and rear end hold-down mechanism 403 are separately positioned on the front-end and back-end of barrier film cut-out section bar support 401, described cutter mechanism 404 is arranged on the rear end of front end hold-down mechanism 407, described supporting bracket 402 is arranged on the bottom of front end hold-down mechanism 407 and rear end hold-down mechanism 403, described lower support device 406 is arranged on the bottom of rear end hold-down mechanism 403.
Described front end hold-down mechanism 407 and rear end hold-down mechanism 403 comprise respectively compression mounting panel 421, compression cylinder 422 and pressure strip 423, described compression cylinder 422 is fixed on and compresses on mounting panel 421, the bottom of described compression cylinder 422 is provided with pressure strip 423, described compression mounting panel 421 is fixed on barrier film and cuts off on section bar support 401, and described pressure strip 423 contacts cooperation with supporting bracket 402 respectively; In the time compressing, compression cylinder 422 drives pressure strip 423 to move up.
Described cutter mechanism 404 comprises installs riser 408, guide rail slide block 409, cutting knife moves up and down cylinder 410, cutting knife moves left and right cylinder 411, pressing plate 412 and cutting knife 413, described installation riser 408 is arranged on barrier film and cuts off on section bar support 401, install on riser 408 and be provided with guide rail slide block 409, described cutting knife moves up and down cylinder 410 upper ends and is fixed on installation riser 408, lower end moves left and right cylinder 411 with cutting knife and is connected, the bottom that described cutting knife moves left and right cylinder 411 is provided with pressing plate 412, described cutting knife 413 is positioned at the outside of pressing plate 412 and is arranged on cutting knife and moves left and right on cylinder 411.
Described lower support device 406 comprises that lower supporting plate 419 moves cylinder 420 with the lower supporting plate being connected with lower supporting plate 419.Lower supporting plate moves cylinder 420 and drives lower supporting plate 419 to move up and down.
The barrier film of described rear end hold-down mechanism 403 rear ends cuts off on section bar support 401 and is provided with waste disposal mechanism 405, described waste disposal mechanism 405 comprises waste disposal mounting panel 414, waste disposal flat-removing air cyclinder 415, connecting plate 416, step up jaw 417 and add clamper 418, described waste disposal flat-removing air cyclinder 415 is arranged on waste disposal mounting panel 414, the described jaw 417 that steps up is connected with waste disposal flat-removing air cyclinder 415 by connecting plate 416, the described clamper 418 that adds is arranged on and steps up on jaw 417, described waste disposal mounting panel 414 is arranged on barrier film and cuts off on section bar support 401.
Barrier film shearing device 4 operation principles: before barrier film cuts off, the pressure strip 423 of rear end hold-down mechanism 403 and front end hold-down mechanism 407 contacts with supporting bracket 402 respectively, and barrier film is compressed; Moving up and down cylinder 410 by the cutting knife of cutter mechanism 404 drives cutting knife to move left and right cylinder 411, pressing plate 412 and cutting knife 413 to move downward; Behind in-position, moving left and right cylinder 411 by cutting knife drives cutting knife 413 to move to cut film, move left and right cylinder 411 again take back original position after cutting by cutting knife; Cutting knife moves up and down cylinder 410 and drives cutting knife to move left and right cylinder 411, pressing plate 412 and cutting knife 413 to move upward; Rear end hold-down mechanism 403, front end hold-down mechanism 407 depart from supporting bracket 402 respectively, so far cut film and have moved for one.Lower support device 406 compresses barrier film for supplemental support.
In the time finding that there is defective diaphragm, waste disposal flat-removing air cyclinder 415 by waste disposal mechanism 405 is retracted, drive and step up jaw 417 and move the diaphragm that steps up to cut by connecting plate 416, then waste disposal flat-removing air cyclinder 415 stretches out, arrive after original position, step up jaw 417 actions and unclamp, defective diaphragm is sorted out.
Described cell piece automatically enters case apparatus 8 and comprises blanking belt conveyor line 801, cell piece grabbing device 802, cell piece upender 803, hopper gathering-device 804 and gathering-device to be expected 805, described gathering-device to be expected 805, blanking belt conveyor line 801, cell piece upender 803 and hopper gathering-device 804 is successively set on the bottom of cell piece grabbing device 802, and cured wrap-up 7 of described blanking belt conveyor line 801 and wheat is connected.
Described cell piece grabbing device 802 comprises that cell piece captures section bar support 806, cell piece cartonning mechanical arm 807, manipulator power system 814 and cell piece translation manipulator 815, described cell piece cartonning mechanical arm 807 captures section bar support 806 with cell piece translation manipulator 815 by manipulator power system 814 and cell piece and is connected, described cell piece translation manipulator 815 comprises two, and described cell piece translation manipulator 815 and cell piece cartonning mechanical arm 807 are separately positioned on the both sides of cell piece crawl section bar support 806.
Described cell piece cartonning mechanical arm 807 comprises cartonning mechanical arm mounting panel 808, cartonning mechanical arm vertical motion cylinder 809, cartonning mechanical arm transverse slat 810, capture gas pawl 811, contact pin base 812 and contact pin 813, described cartonning mechanical arm mounting panel 808 is connected with manipulator power system 814, described cartonning mechanical arm vertical motion cylinder 809 is arranged on cartonning mechanical arm mounting panel 808, the bottom of described cartonning mechanical arm vertical motion cylinder 809 is provided with cartonning mechanical arm transverse slat 810, the two ends, bottom of described cartonning mechanical arm transverse slat 810 are respectively arranged with and capture gas pawl 811, the side that described one of them captures gas pawl 811 is provided with contact pin base 812, the bottom of contact pin base 812 is provided with contact pin 813.
Described cell piece translation manipulator 815 comprises translation manipulator mounting panel 816, translation manipulator vertical motion cylinder 817, detector probe 818, translation manipulator transverse slat 819, adjustable mounting bracket 820 and vacuum cup 821, described translation manipulator mounting panel 816 is connected with manipulator power system 814, described translation manipulator vertical motion cylinder 817 is arranged on translation manipulator mounting panel 816, the bottom of described translation manipulator vertical motion cylinder 817 is provided with translation manipulator transverse slat 819, on four angles of described translation manipulator transverse slat 819, be provided with vacuum cup 821 by adjustable installation board 820 respectively, one side of described translation manipulator transverse slat 819 is provided with detector probe 818.Vacuum cup 821 moves up and down by translation manipulator vertical motion cylinder 817.
Described cell piece upender 803 comprises that cell piece is erect section bar support 822, cell piece is erect mounting panel 823, erect manipulator 824, thruster manipulator 830 and the horizontal manipulator 831 that pushes away, the top that described cell piece setting mounting panel 823 is arranged on cell piece erects section bar support 822, the middle part that described cell piece is erect mounting panel 823 is provided with a hole, described setting manipulator 824 is arranged in hole, and the two ends cell piece of described setting manipulator 824 is erect on mounting panel 823 and is respectively arranged with thruster manipulator 830 and the horizontal manipulator 831 that pushes away; Thruster manipulator 830 and horizontally push away the cell piece that manipulator 831 makes to overturn on riser and enter desired location.
Described setting manipulator 824 comprises reciprocating rotary cylinder 825, rotating shaft 826, bearing pedestal 827, upset riser 828 and positive stop 829, described reciprocating rotary cylinder 825 is connected with rotating shaft 826, the two ends of described rotating shaft 826 are arranged on respectively the bottom of cell piece setting mounting panel 823 by bearing pedestal 827, described upset riser 828 is arranged on rotating shaft 826, and be positioned at cell piece and erect the mider hole of mounting panel 823, rear end and the right-hand member of described upset riser 828 are respectively arranged with positive stop 829.In the time that upset riser 828 rotates to vertical position from horizontal level, start reciprocating rotary cylinder 825, upset riser 828 90-degree rotations on reciprocating rotary cylinder 825 driven rotary axles 826 and rotating shaft are to vertical position; The effect of positive stop 829 is to prevent that cell piece from dropping from upset riser 828.
Described hopper gathering-device 804 comprises hopper collection section bar support 832, hopper is collected motor 833, driving shaft assembly 834, hopper is collected chain 835, Fluency strip 836, collect hopper 837, alignment pin 838 and driven shaft assembly 839, described hopper is collected motor 833 and is arranged on hopper collection section bar support 832, described Fluency strip 836 comprises two, be separately positioned on hopper and collect the both sides on section bar support 832 tops, described driving shaft assembly 834, hopper is collected chain 835 and driven shaft assembly 839 is separately positioned between two Fluency strips 836, described hopper is collected between motor 833 and driving shaft assembly 834, between driving shaft assembly 834 and driven shaft assembly 839, collecting chain 835 respectively by hopper is connected, described alignment pin 838 is arranged on hopper and collects on chain 835, the top that described collection hopper 837 is arranged on hopper collects chain 835 and Fluency strip 836, within hopper is collected the alignment pin 838 on chain 835 and is positioned at collection hopper 837, hopper is collected motor 833 and is started, and drive hopper to collect chain 835 and rotate, thereby the collection hopper 837 that drives hopper to collect chain 835 moves forward along Fluency strip 836 by driving shaft assembly 834 and driven shaft assembly 839.
Described gathering-device to be expected 805 comprise treat material collect section bar support 840, treat material collect motor 841, lifting body 842 and battery pole piece hopper 843, described treat that material collects motor 841 and be arranged on and treat that material collects on section bar support 840, the described material for the treatment of is collected motor 840 and is connected with lifting body 842, and described battery pole piece hopper 843 is arranged on the top of lifting body 842.Treat that material collection motor 841 drives 843 liftings of battery pole piece hopper by lifting body 842.
Cell piece enters case apparatus 8 operation principles automatically: cell piece, under the traction of cured wrap-up 7 of wheat, enters blanking belt conveyor line 801, then by blanking belt conveyor line 801, cell piece is delivered to its tail end, now, by the cell piece translation manipulator 815 of cell piece grabbing device 802, cell piece is captured, drive and move on the setting manipulator 824 of cell piece upender 803 by manipulator power system 814, now erect manipulator 824 in level, then, successively by thruster manipulator 830 and horizontal push away manipulator 831 move by cell piece be pushed into upset riser 828 positive stop 829 in, afterwards, turn over and turn 90 degrees by reciprocating rotary cylinder 825 driven rotary axles 826 and upset riser 828, make cell piece become vertical placement from horizontal positioned, the cell piece cartonning mechanical arm 807 of being grabbed limit device 802 by cell piece captures cell piece, drive and move to the top of collecting hopper 837 in hopper gathering-device 804 by manipulator power system 814, moved downwards by the cartonning mechanical arm vertical motion cylinder 809 in cell piece cartonning mechanical arm 807, drive cell piece declines, the crossbeam of collecting in hopper 837 is strutted in decline process by the contact pin 813 on contact pin base 812, collect in hopper 837 and be provided with multiple crossbeams, making to pack into each cell piece of collecting hopper 837 lays respectively between two crossbeams, cell piece is entered smoothly and collect in hopper 837, behind in-position, the crawl gas pawl 811 of cell piece cartonning mechanical arm 807 is opened, then cartonning mechanical arm vertical motion cylinder 809 upwards moves, in-position.This is the cartonning actuation cycle of a slice cell piece, repeats above action, and the cell piece packing into is reached after some, has been a vanning job of collecting hopper 837.The alignment pin 838 that drives hopper collection chain 835 by the hopper collection motor 833 in hopper gathering-device 804 after crater completes and be contained on hopper collection chain 835 travels forward, thereby drive the collection hopper 837 of having cased complete to travel forward, now, sky is below collected hopper and is followed and enter vanning position and wait for cartonning.Gathering-device 805 to be expected is storage device for subsequent use; in the time that subsequent handling goes wrong or have other factors to cause normally casing, use; cell piece translation manipulator 815 by cell piece grabbing device 802 captures the cell piece on blanking belt conveyor line 801 to the battery pole piece hopper 843 of gathering-device 805 to be expected, assurance whole production line is not shut down.
The working method of the automatic laminating production line of this dynamic lithium battery battery sheet is: manually the barrier film material volume of rolling is placed in barrier film automatic charging device 1, then draws to barrier film shearing device 4 ends through power belt conveyor line 318 tops of power conveying device 3; Wherein, diaphragm cloth film mechanism 107 is connected servo-actuated with it with the servo-actuated grabbing device 319 in power conveying device 3, follows uninterrupted, with different levels paving that its reciprocating motion completes barrier film and send (two cover barrier film feeding devices move successively).
Manually the pole piece hopper 203 that positive/negative plate is housed is put into respectively in the alignment pin 226 of automatic material feeder of pole piece 2, locate rear locking by alignment pin 226, one end conveying robot 204 captures pole piece to be put in Second Positioning System 205, and the correspondence position that other end conveying robot 204 captures the pole piece in Second Positioning System 205 on the belt line being placed in power conveying device 3 simultaneously completes automatic laminating material loading.(two groups of negative plate material loadings, one group of positive plate material loading hocket)
In power conveying device 3, adopt synchronous belt line to export as active force, be the workbench of lamination work simultaneously, after each lamination completes, made together with lamination is fixed as with belt line by servo-actuated grabbing device 319, after belt starts, with the belt certain distance that travels forward.
Its septation automatic charging device 1, automatic material feeder of pole piece 2 and power conveying device 3 are integrated on a stable barrier film material loading support 9, by mutual alternation and cooperation, negative plate is put in power conveying device by the automatic material feeder of pole piece that first negative plate is housed, then barrier film is laid on the negative plate top on power conveying device 3 by first group of barrier film feeding device, again the automatic material feeder of pole piece that positive plate is housed is put in to power conveying device 3 by positive plate, then barrier film is laid on the positive plate top on power conveying device 3 by second group of barrier film feeding device, again the automatic material feeder of pole piece that negative plate is housed is put in negative plate to the barrier film top of power conveying device, thereby complete negative plate, barrier film, positive plate, barrier film, negative plate is by the stack successively on lower.
The complete cell piece of lamination, through barrier film shearing device 4, is cut off, the qualified cell piece that superposes, go out at cured unwinding device 5 of wheat and wheat diaphragm winding apparatus 7 cured of wheat traction and protect under enter heat-sealing machine 6 heat seals; The complete cell piece of heat seal flows on blanking belt conveyor line 801 automatically, complete after orientation and location work, select that by cell piece translation manipulator 815 cell piece is grabbed to cell piece upender 803 and cell piece is holded up to (selecting to grab gathering-device to be expected if cell piece upender or operation thereafter cannot normally be worked), finally, capture and pack in the hopper of waiting in hopper gathering-device 804 by cell piece translation manipulator 815, the location of whole crawl and hopper is by servo electrical machinery system control, accurate positioning.Whole process only needs 1 manually to put and carry hopper.
Except the technical characterictic described in specification, be the known technology of those skilled in the art.

Claims (10)

1. the automatic laminating production line of a dynamic lithium battery battery sheet, it is characterized in that: comprise barrier film automatic charging device, automatic material feeder of pole piece, power conveying device, barrier film shearing device, cured unwinding device of wheat, heat-sealing machine, cured wrap-up of wheat and cell piece enter case apparatus automatically, described barrier film automatic charging device, power conveying device, barrier film shearing device and Mai La sheet unwinding device are separately positioned on barrier film material loading support, described barrier film automatic charging device and Mai La sheet unwinding device are separately positioned on the top of power conveying device, described barrier film shearing device is arranged on the left side of power conveying device, described automatic material feeder of pole piece is arranged on the rear side of power conveying device, described automatic material feeder of pole piece comprises three groups, be respectively two groups of negative plate automatic charging devices and one group of positive plate automatic charging device, described positive plate automatic charging device is arranged between two groups of negative plate automatic charging devices, described barrier film automatic charging device comprises two groups, two groups of described barrier film automatic charging devices are separately positioned between three groups of automatic material feeder of pole pieces, cured unwinding device of described wheat is arranged on the left side of barrier film shearing device, between cured unwinding device of described wheat and cured wrap-up of wheat, be provided with heat-sealing machine, the left side of cured wrap-up of described wheat is provided with cell piece and automatically enters case apparatus.
2. the automatic laminating production line of a kind of dynamic lithium battery battery sheet according to claim 1, it is characterized in that: described barrier film automatic charging device comprises cured collecting mechanism of wheat, the barrier film mechanism that makes the test, supporting carrier roller, mounting panel, vision detection system, gravity carrying roller and diaphragm cloth film mechanism, the described barrier film mechanism that makes the test, supporting carrier roller, vision detection system and gravity carrying roller are separately positioned on mounting panel, described mounting panel is connected with barrier film material loading support, cured collecting mechanism of described wheat is arranged on the top of mounting panel, diaphragm cloth film mechanism is arranged on the bottom of mounting panel, the described barrier film mechanism that makes the test is arranged on the left side central portion of mounting panel, described supporting carrier roller is multiple, be separately positioned on the upper left corner of mounting panel, the upper right corner and the lower right corner, described vision detection system is arranged between the upper left corner and the supporting carrier roller in the upper right corner, described gravity carrying roller is arranged on the left side of the supporting carrier roller in the lower right corner, and higher than the supporting carrier roller in the lower right corner,
Cured collecting mechanism of described wheat comprises collection air-expanding shaft, collects bearing pedestal, collects rotating shaft, collects mounting panel, collects shaft coupling, collection motor and connecting plate for electric motor, described collection motor is connected with connecting plate for electric motor, collecting motor is connected with collection rotating shaft by collecting shaft coupling, the other end of described collection rotating shaft is provided with collection air-expanding shaft, described collection rotating shaft is connected with collection mounting panel by collecting bearing pedestal, and cured collecting mechanism of described wheat is connected with barrier film material loading support by collecting mounting panel;
The described barrier film mechanism that makes the test comprises the air-expanding shaft that makes the test, adpting flange, mounting panel makes the test, rotating shaft makes the test, bearing pedestal makes the test, electromagnetic brake, guide rail slide block, motor makes the test, fixed base plate, the described air-expanding shaft that makes the test is connected with the rotating shaft that makes the test by adpting flange, the described rotating shaft that makes the test is connected with the mounting panel that makes the test by the bearing pedestal that makes the test, the right side of the described mounting panel that makes the test is provided with electromagnetic brake, described electromagnetic brake is connected with the motor shaft of the motor that makes the test, the bottom of the described mounting panel that makes the test is connected with fixed base plate by guide rail slide block, described fixed base plate and mounting panel fix,
Described diaphragm cloth film mechanism comprises torque motor, connecting plate, cloth film shaft coupling, the rotating shaft of cloth film, axle sleeve, upper supporting roller, snub pulley, detecting sensor and cloth film mounting panel, described torque motor is connected with connecting plate, torque motor is connected with the rotating shaft of cloth film by cloth film shaft coupling, described cloth film rotating shaft is connected with cloth film mounting panel by axle sleeve, described cloth film mounting panel comprises two of left and right, in cloth film rotating shaft between two the cloth film mounting panels in left and right, be provided with upper supporting roller, the bottom of described upper supporting roller is provided with snub pulley, the two ends of described snub pulley are connected by two the cloth film mounting panels in pivot pin and left and right respectively, on two of left and right cloth film mounting panel between described upper supporting roller and snub pulley, be provided with detecting sensor, described diaphragm cloth film mechanism is connected with the barrier film material loading support of power conveying device bottom by cloth film mounting panel.
3. the automatic laminating production line of a kind of dynamic lithium battery battery sheet according to claim 1, it is characterized in that: described automatic material feeder of pole piece comprises section bar support, lifting body, pole piece hopper, conveying robot and Second Positioning System, described lifting body, pole piece hopper, conveying robot and Second Positioning System are separately positioned on section bar support, described lifting body is arranged on the bottom of pole piece hopper, described Second Positioning System is arranged on the rear portion of pole piece hopper, described conveying robot is arranged on the top of the section bar support between pole piece hopper and Second Positioning System,
Described lifting body comprises motor, motor is installed riser, driving wheel, raising plate, lifting pin, idle pulley is installed riser, idle pulley, chain, adjusting rod, dull and stereotyped without oily lining and installation, described motor is arranged on motor and installs on riser, driving wheel is connected with the motor shaft of motor, described driving wheel is connected with idle pulley by chain, described idle pulley is arranged on idle pulley and installs on riser, described idle pulley is installed by riser and motor installation riser is separately positioned on section bar support, on described chain, be fixedly installed adjusting rod, described adjusting rod and raising plate fix, the both sides of described raising plate are respectively arranged with lifting pin, the top of described lifting pin is dull and stereotyped by being connected without oily lining with installation, described pole piece hopper is arranged on installs dull and stereotyped top,
Described conveying robot comprises electric actuator, guide rail slide block, span crossbeam, the cylinder that moves up and down, sucker fixed head and sucker, described electric actuator is arranged on the top of section bar support, described span crossbeam is connected with electric actuator by guide rail slide block, the two ends of described span crossbeam are respectively arranged with the cylinder that moves up and down, on the described cylinder that moves up and down, be respectively arranged with sucker fixed head, the bottom of described sucker fixed head is provided with sucker;
Described Second Positioning System comprises mounting panel, moves horizontally plate, Level tune piece and alignment pin, described mounting panel is arranged on the top of section bar support, the top of described mounting panel is provided with and moves horizontally plate, the described surrounding that moves horizontally plate is respectively arranged with alignment pin, and described one end that moves horizontally plate is provided with Level tune piece.
4. the automatic laminating production line of a kind of dynamic lithium battery battery sheet according to claim 1, it is characterized in that: described power conveying device comprises power belt conveyor line and servo-actuated grabbing device, described servo-actuated grabbing device comprises crawl section bar support, guide rail slide block, backhaul cylinder, jaw, position block and connecting plate, described crawl section bar support is positioned at power belt conveyor line, its underpart is fixed on barrier film material loading support, described guide rail slide block, backhaul cylinder and position block are separately positioned on and capture on section bar support, described guide rail slide block is arranged on the bottom that captures section bar support, described jaw is arranged on guide rail slide block, jaw comprises the first jaw setting gradually along capturing section bar support, the second jaw, the 3rd jaw, the 4th jaw, the 5th jaw and the 6th jaw, described connecting plate comprises the first connecting plate, the second connecting plate and the 3rd connecting plate, the first described jaw is connected as a whole with the 3rd jaw by the first connecting plate, the second jaw is connected as a whole with the 4th jaw by the second connecting plate, the 5th jaw is connected as a whole with the 6th jaw by the 3rd connecting plate, described backhaul cylinder comprises the first backhaul cylinder, the second backhaul cylinder and the 3rd backhaul cylinder, the first described backhaul cylinder is connected with the second jaw, the second backhaul cylinder is connected with the 3rd jaw, the 3rd backhaul cylinder is connected with the 5th jaw, described position block is arranged on the outside that captures section bar support, described position block comprises the first position block, the second position block and the 3rd position block, the first described position block is arranged on the left side of the first jaw, the second position block is arranged on the left side of the second jaw, the 3rd position block is arranged on the left side of the 5th jaw.
5. the automatic laminating production line of a kind of dynamic lithium battery battery sheet according to claim 1, it is characterized in that: described barrier film shearing device comprises that barrier film cuts off section bar support, front end hold-down mechanism, rear end hold-down mechanism, supporting bracket, lower support device and cutter mechanism, described front end hold-down mechanism and rear end hold-down mechanism are separately positioned on the front-end and back-end of barrier film cut-out section bar support, described cutter mechanism is arranged on the rear end of front end hold-down mechanism, described supporting bracket is arranged on the bottom of front end hold-down mechanism and rear end hold-down mechanism, described lower support device is arranged on the bottom of rear end hold-down mechanism,
Described front end hold-down mechanism and rear end hold-down mechanism comprise respectively compression mounting panel, compression cylinder and pressure strip, described compression cylinder is fixed on and compresses on mounting panel, the bottom of described compression cylinder is provided with pressure strip, described compression mounting panel is fixed on barrier film and cuts off on section bar support, and described pressure strip contacts respectively cooperation with supporting bracket;
Described cutter mechanism comprises that installation riser, guide rail slide block, cutting knife move up and down cylinder, cutting knife moves left and right cylinder, pressing plate and cutting knife, described installation riser is arranged on barrier film and cuts off on section bar support, install on riser and be provided with guide rail slide block, described cutting knife moves up and down cylinder upper end and is fixed on installation riser, lower end moves left and right cylinder with cutting knife and is connected, the bottom that described cutting knife moves left and right cylinder is provided with pressing plate, and described cutting knife is positioned at the outside of pressing plate and is arranged on cutting knife and moves left and right on cylinder;
Described lower support device comprises that lower supporting plate moves cylinder with the lower supporting plate being connected with lower supporting plate.
6. the automatic laminating production line of a kind of dynamic lithium battery battery sheet according to claim 5, it is characterized in that: the barrier film of described hold-down mechanism rear end, rear end cuts off on section bar support and is provided with waste disposal mechanism, described waste disposal mechanism comprises waste disposal mounting panel, waste disposal flat-removing air cyclinder, connecting plate, step up jaw and add clamper, described waste disposal flat-removing air cyclinder is arranged on waste disposal mounting panel, the described jaw that steps up is connected with waste disposal flat-removing air cyclinder by connecting plate, the described clamper that adds is arranged on and steps up on jaw, described waste disposal mounting panel is arranged on barrier film and cuts off on section bar support.
7. the automatic laminating production line of a kind of dynamic lithium battery battery sheet according to claim 1, it is characterized in that: described cell piece automatically enters case apparatus and comprises blanking belt conveyor line, cell piece grabbing device, cell piece upender, hopper gathering-device and gathering-device to be expected, described gathering-device to be expected, blanking belt conveyor line, cell piece upender and hopper gathering-device is successively set on the bottom of cell piece grabbing device, and cured wrap-up of described blanking belt conveyor line and wheat is connected.
8. the automatic laminating production line of a kind of dynamic lithium battery battery sheet according to claim 7, it is characterized in that: described cell piece grabbing device comprises that cell piece captures section bar support, cell piece cartonning mechanical arm, manipulator power system and cell piece translation manipulator, described cell piece cartonning mechanical arm captures section bar support with cell piece translation manipulator by manipulator power system and cell piece and is connected, described cell piece translation manipulator comprises two, described cell piece translation manipulator and cell piece cartonning mechanical arm are separately positioned on the both sides of cell piece crawl section bar support,
Described cell piece cartonning mechanical arm comprises cartonning mechanical arm mounting panel, cartonning mechanical arm vertical motion cylinder, cartonning mechanical arm transverse slat, capture gas pawl, contact pin base and contact pin, described cartonning mechanical arm mounting panel is connected with manipulator power system, described cartonning mechanical arm vertical motion cylinder is arranged on cartonning mechanical arm mounting panel, the bottom of described cartonning mechanical arm vertical motion cylinder is provided with cartonning mechanical arm transverse slat, the two ends, bottom of described cartonning mechanical arm transverse slat are respectively arranged with and capture gas pawl, the side that described one of them captures gas pawl is provided with contact pin base, the bottom of contact pin base is provided with contact pin,
Described cell piece translation manipulator comprises translation manipulator mounting panel, translation manipulator vertical motion cylinder, detector probe, translation manipulator transverse slat, adjustable mounting bracket and vacuum cup, described translation manipulator mounting panel is connected with manipulator power system, described translation manipulator vertical motion cylinder is arranged on translation manipulator mounting panel, the bottom of described translation manipulator vertical motion cylinder is provided with translation manipulator transverse slat, on four angles of described translation manipulator transverse slat, be provided with vacuum cup by adjustable installation board respectively, one side of described translation manipulator transverse slat is provided with detector probe.
9. the automatic laminating production line of a kind of dynamic lithium battery battery sheet according to claim 7, it is characterized in that: described cell piece upender comprises cell piece setting section bar support, cell piece is erect mounting panel, erect manipulator, thruster manipulator and the horizontal manipulator that pushes away, the top that described cell piece setting mounting panel is arranged on cell piece erects section bar support, the middle part that described cell piece is erect mounting panel is provided with a hole, described setting manipulator is arranged in hole, the two ends cell piece of described setting manipulator is erect on mounting panel and is respectively arranged with thruster manipulator and the horizontal manipulator that pushes away,
Described setting manipulator comprises reciprocating rotary cylinder, rotating shaft, bearing pedestal, upset riser and positive stop, described reciprocating rotary cylinder is connected with rotating shaft, the two ends of described rotating shaft are arranged on respectively the bottom of cell piece setting mounting panel by bearing pedestal, described upset riser is arranged on rotating shaft, and be positioned at cell piece and erect the mider hole of mounting panel, rear end and the right-hand member of described upset riser are respectively arranged with positive stop.
10. the automatic laminating production line of a kind of dynamic lithium battery battery sheet according to claim 7, it is characterized in that: described hopper gathering-device comprises hopper collection section bar support, hopper is collected motor, driving shaft assembly, hopper is collected chain, Fluency strip, collect hopper, alignment pin and driven shaft assembly, described hopper is collected motor and is arranged on hopper collection section bar support, described Fluency strip comprises two, be separately positioned on hopper and collect the both sides on section bar support top, described driving shaft assembly, hopper is collected chain and driven shaft assembly is separately positioned between two Fluency strips, described hopper is collected between motor and driving shaft assembly, between driving shaft assembly and driven shaft assembly, collecting chain respectively by hopper is connected, described alignment pin is arranged on hopper and collects on chain, the top that described collection hopper is arranged on hopper collects chain and Fluency strip, within hopper is collected the alignment pin on chain and is positioned at collection hopper,
Described gathering-device to be expected comprise treat material collect section bar support, treat material collect motor, lifting body and battery pole piece hopper, described treat that material collects motor and be arranged on and treat that material collects on section bar support, the described material for the treatment of is collected motor and is connected with lifting body, and described battery pole piece hopper is arranged on the top of lifting body.
CN201410073827.5A 2014-02-28 2014-02-28 A kind of automatic laminating production line of dynamic lithium battery battery sheet Active CN103794822B (en)

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CN111762572A (en) * 2020-06-17 2020-10-13 河南天扬光电科技有限公司 Feeding device and feeding method
CN114590564A (en) * 2022-05-11 2022-06-07 广东福能东方技术研发有限公司 PCB detection device and detection method thereof
CN116078749A (en) * 2022-09-07 2023-05-09 中电智能卡有限责任公司 Plasma cleaning equipment and cleaning method for smart card carrier tape

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CN116078749A (en) * 2022-09-07 2023-05-09 中电智能卡有限责任公司 Plasma cleaning equipment and cleaning method for smart card carrier tape

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