CN103792244B - A kind of wood nondestructive testing device of arbitrarily angled real time imagery - Google Patents
A kind of wood nondestructive testing device of arbitrarily angled real time imagery Download PDFInfo
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- CN103792244B CN103792244B CN201410076803.5A CN201410076803A CN103792244B CN 103792244 B CN103792244 B CN 103792244B CN 201410076803 A CN201410076803 A CN 201410076803A CN 103792244 B CN103792244 B CN 103792244B
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Abstract
A wood nondestructive testing device for arbitrarily angled real time imagery, it relates to a kind of kind of wood detection equipment.The present invention can not realize the arbitrarily angled detection of measured object in order to solve existing pick-up unit, usually can only detect object in two dimensional surface, exists and gathers the long and acquisition of poor definition, image of image temporal and incoherent problem not in time.Two supports of the present invention are vertically set up in parallel, slide rail is between two supports, carrier is slidably arranged on slide rail, moving radially slide plate is slidably arranged on the madial wall of two supports, swing adjustment motor is fixedly mounted on and moves radially on slide plate, one end of adjutage adjusts motor with swing and is connected, the other end of adjutage is connected with support arm by rotating adjustment motor, the two ends of support arm are connected with a removable articulated joint respectively, each articulated joint is provided with a pole, and ray emitter and receiver are fixedly installed on the lower end of a pole respectively.The present invention is used for log detection.
Description
Technical field
The present invention relates to a kind of kind of wood detection equipment, be specifically related to a kind of wood nondestructive testing device of arbitrarily angled real time imagery.
Background technology
Wood nondestructive testing technology is emerging, a comprehensive timber non-destructive detection technique, the nearly more than ten years are developed rapidly, and it is mostly adopt detecting instrument or mechanics machine to detect size, specification, surface configuration or the maximum load that can bear that traditional timberphysics, mechanical property detect.This method detection time is long, condition is harsh, stability and poor reproducibility, and is unsuitable for non-demolition, on-line quick detection.The physico-mechanical properties of Non-Destructive Testing timber or wood materials, can under the prerequisite not destroying the own shape of timber and wood materials, original structure and original dynamic regime, current physical method and means are utilized to detect the position of timber or wood materials inherent vice, size, classification fast, the size of material, specification, surface configuration and basic mechanical properties etc.
The main method of wood nondestructive testing has X-ray detection method: cardinal principle is the difference of absorption when utilizing ray to penetrate different timber position and attenuation effect, and analyze according to the difference record on photographic film and judge some character of timber, but existing pick-up unit can not realize the arbitrarily angled detection of measured object, usually can only detect object in two dimensional surface, exist and gather image temporal length and the problem of poor definition.
What usually obtain in wood nondestructive testing process is two-dimensional detection image, and the acquisition of image is also discontinuous not in time.The arbitrarily angled image that obtains in real time is needed accurately to judge the situation of defect in detected material, and the procedural image of Scanning Detction to be recorded formation video data, to carry out playback and analysis to video data in actual testing process.
Summary of the invention
The object of the invention is the arbitrarily angled detection that can not realize measured object in order to solve existing pick-up unit, usually object in two dimensional surface can only be detected, exist and gather the long and acquisition of poor definition, image of image temporal and incoherent problem not in time, and then a kind of wood nondestructive testing device of arbitrarily angled real time imagery is provided.
Technical scheme of the present invention is: a kind of wood nondestructive testing device of arbitrarily angled real time imagery, comprise slide rail, carrier and two supports, two supports are vertically set up in parallel, slide rail is between two supports, and perpendicular to two Bracket setting, carrier is slidably arranged on slide rail, described wood nondestructive testing device also comprises and moves radially slide plate, swing contiguous block, adjutage, support arm, rotate adjustment motor, ray emitter, receiver, two poles and two removable articulated joints, moving radially slide plate is slidably arranged on the madial wall of two supports, swing contiguous block is fixedly mounted on and moves radially on slide plate, one end of adjutage is connected with swing contiguous block, the other end of adjutage is connected with support arm by rotating adjustment motor, the two ends of support arm are connected with a removable articulated joint respectively, each removable articulated joint is provided with a pole, ray emitter and receiver are fixedly installed on the lower end of a pole respectively.
Described wood nondestructive testing device also comprises two grippers, and two grippers are slidably arranged on the madial wall bottom of two supports respectively.
Described each gripper includes clamping slide block, hydraulic cylinder, clamping electric rotating machine and bare terminal end, clamping slide block is slidably arranged on the bottom of a support, hydraulic cylinder is fixedly installed on clamping slide block, and bare terminal end is arranged on the front end of hydraulic cylinder by clamping electric rotating machine.
The present invention compared with prior art has following effect:
1. of the present inventionly move radially the position that slide plate can adjust vertical direction, make support arm be that axle rotates with adjutage by rotating adjustment motor, and then drive the position of ray emitter and receiver to change; With the use of carrier, detected material is moved, rotate and be elevated, make arbitrarily angledly in real time in testing process to obtain image, in order to accurately to judge the situation of defect in detected material, and the procedural image of Scanning Detction can be recorded formation video data, to carry out playback and analysis to video data.Overcome existing pick-up unit and only gather the limitation of image at two dimensional surface, multi-faceted, multi-angle gathers image, and its sharpness improves 78-93%, and accuracy improves 3 times, determines the quick raising 2 times of defect classification, position and size.
2. structure of the present invention is simple, manufactures easily, with low cost.
3. of the present inventionly move radially slide plate, rotate adjustment motor, adjutage, support arm two poles and two removable articulated joints, make the rotation of ray emitter and receiver more flexible, add the angle obtaining image, the efficiency obtaining image improves 2 times.
4. the present invention is provided with the gripper arranged in pairs, and gripper, by clamping slide block, hydraulic cylinder, electric rotating machine and bare terminal end, realizes the clamping to article and rotation, to realize the comprehensive detection of detected material.Manual operation unnecessary in this process can be reduced, avoid bringing radiation hazard to operator, effectively improve detection efficiency.The process of concrete clamping is such:---------bare terminal end cooperation clamps, and---------------object has rotated to input the instruction---bare terminal end unclamps---of unclamping hydraulic cylinder artificially to judge position in object rotation in electric rotating machine startup to input rotate instruction in a computer in hydraulic cylinder startup to input instruction in a computer in the position first judging object.
5. gripper also has the effect of auxiliary fixing, auxiliary positioning, correction testee position and angle.
6. be provided with can two removable articulated joints of movement on support arm in the present invention, according to the actual conditions (size, kind etc. of detected material) detected, adjusting the relative position of two removable articulated joints on support arm makes ray emitter and receiver do in opposite directions or deviate from motion, to adjust shooting focal length, make the image of acquisition more accurately clear.
7. the present invention is provided with carrier, gripper, the movement of carrier on slide rail, the lifting of object to be detected on carrier, rotation and gripper clamping are rotated detected material and are all realized by conputer controlled, this avoid people and be subject to x radiation x, improve detection efficiency.
Accompanying drawing explanation
Fig. 1 is axonometric drawing of the present invention; Fig. 2 is structural representation of the present invention; Fig. 3 is the side view of Fig. 1; Fig. 4 is the enlarged drawing of carrier; Fig. 5 be carrier side view.
Embodiment
Embodiment one: composition graphs 1-Fig. 5 illustrates present embodiment, the wood nondestructive testing device of a kind of arbitrarily angled real time imagery of present embodiment, it comprises slide rail 2, carrier 3 and two supports 1, two supports 1 are vertically set up in parallel, slide rail 2 is between two supports 1, and arrange perpendicular to two supports 1, carrier 3 is slidably arranged on slide rail 2, described wood nondestructive testing device also comprises and moves radially slide plate 4, swing contiguous block 5, adjutage 6, support arm 7, rotate adjustment motor 14, ray emitter 9, receiver 10, two poles 8 and two removable articulated joints 11, moving radially slide plate 4 is slidably arranged on the madial wall of two supports 1, swing contiguous block 5 is fixedly mounted on and moves radially on slide plate 4, one end of adjutage 6 is connected with swing contiguous block 5, the other end of adjutage 6 is connected with support arm 7 by rotating adjustment motor 14, the two ends of support arm 7 respectively articulated joint 11 removable with are connected, each removable articulated joint 11 is provided with a pole 8, ray emitter 9 and receiver 10 are fixedly installed on the lower end of a pole 8 respectively.
The slide rail 2 of present embodiment is automatically controlled slide rail.Be convenient to be slided on slide rail 2 by adjustment carrier 3 when detected image is shaped, meet detection demand.
The ray emitter 9 of present embodiment, receiver 10 and computer are prior art.
The slide plate 4 that moves radially of present embodiment moves radially assembly for automatically controlled.
Embodiment two: composition graphs 1 and Fig. 2 illustrate present embodiment, the wood nondestructive testing device of present embodiment also comprises the madial wall bottom that two grippers, 12, two grippers 12 are slidably arranged on two supports 1 respectively.Setting like this, mechanical arm can realize clamping to article and rotation, changes the position of the relative carrier of detected material, to realize the comprehensive detection of detected material.Manual operation unnecessary in this process can be reduced, avoid bringing radiation hazard to operator, also can improve detection efficiency.Other composition is identical with embodiment one with annexation.
Embodiment three: composition graphs 1 and Fig. 2 illustrate present embodiment, each gripper 12 of present embodiment includes clamping slide block 12-1, hydraulic cylinder 12-2, clamping electric rotating machine 12-4 and bare terminal end 12-3, clamping slide block 12-1 is slidably arranged on the bottom of a support 1, hydraulic cylinder 12-2 is fixedly installed on clamping slide block 12-1, and bare terminal end 12-3 is arranged on the front end of hydraulic cylinder 12-2 by clamping electric rotating machine 12-4.Setting like this, is convenient to realize the clamping to article and rotation.Other composition is identical with embodiment two with annexation.
Embodiment four: composition graphs 1-Fig. 5 illustrates present embodiment, the carrier 3 of present embodiment comprises support board 3-1, rotatable stage 3-2, multiple loading folder 3-3 and multiple wheel 3-4, support board 3-1 is provided with multiple rectangular opening 3-5, support board 3-1 is slidably arranged on slide rail 2 by multiple wheel 3-4, rotatable stage 3-2 is arranged on the middle part of the upper surface of support board 3-1, multiple loading folder 3-3 are distributed on the two ends of rotatable stage 3-2, and each rectangular opening 3-5 is provided with a loading folder 3-3.Setting like this, the laying state be convenient to for timber is selected, as the timber to be detected of well cutting is horizontally disposed with or vertically arranges, be horizontally disposed with and usually timber set up on multiple loading folder 3-3, vertically arrange and usually timber is placed on rotatable stage 3-2.Other composition is identical with embodiment one or three with annexation.
Embodiment five: composition graphs 1-Fig. 5 illustrates present embodiment, each loading folder 3-3 of present embodiment includes left loading folder and right loading folder, left loading folder and right loading folder are slidably oppositely arranged, and left loading folder is identical with right loading clamping structure, left loading folder and right loading include loading slide block 3-3-1, loading pole 3-3-2 and arc block 3-3-3, and loading slide block 3-3-1, loading pole 3-3-2 and arc block 3-3-3 set gradually from the bottom to top.Setting like this, is convenient to timber and sets up, and prevents carrier 3 in traveling process, the problem that timber tumbles because rocking.Other composition is identical with embodiment four with annexation.
The loading folder 3-3 of present embodiment is manual or electronic loading folder.Detect needs according to reality, manual loading folder is directly adjusted according to the size of timber to be detected before detection, can detect.Electronic loading folder is without the need to prior adjustment, and time to be detected, direct Electronic control regulates.
Embodiment six: composition graphs 1-Fig. 5 illustrates present embodiment, left loading folder and the right loading folder of present embodiment also comprise multiple anti-skidding glue-line 3-3-4, the anti-skidding glue-line 3-3-4 of attaching one on each arc block 3-3-3.Setting like this, increases the friction force between detected material and carrier.Other composition is identical with embodiment five with annexation.
Embodiment seven: composition graphs 1-Fig. 5 illustrates present embodiment, the rotatable stage 3-2 of present embodiment comprises objective table electric rotating machine 3-2-3, lifting table 3-2-1 and anti-skidding loading layer 3-2-2, lifting table 3-2-1 is arranged on support board 3-1, anti-skidding loading layer 3-2-2 is arranged on lifting table 3-2-1, objective table electric rotating machine 3-2-3 is arranged on the lower end of lifting table 3-2-1, by built-in objective table electric rotating machine, rotatable stage 3-2 is rotated.Setting like this, is convenient to the adjustable height selecting lifting table 3-2-1 according to the height of timber, thus meets the locational requirement of log detection; Can also rotate as required, to determine the accurate location of defect.Other composition is identical with embodiment four with annexation.
Embodiment eight: composition graphs 1 and Fig. 2 illustrate present embodiment, the support arm 7 of present embodiment comprises crossbeam 7-1, arch tie-beam 7-2 and multiple spoke 7-3, and crossbeam 7-1 is horizontally disposed with, and arch tie-beam 7-2 is fixedly installed on crossbeam 7-1 upper end; One end of multiple spoke 7-3 adjusts motor 14 with rotation and is fixedly connected with, and the other end of multiple spoke 7-3 is fixedly connected with arch tie-beam 7-2 radially.Setting like this, can be distributed to the power suffered by support arm on many spokes, reduce the power suffered by single fulcrum, make one-piece construction more stable, more durable, is also convenient to ensure ray emitter 9 and receiver 10 in operation steady, improves picture quality.Other composition is identical with embodiment one or seven with annexation.
Embodiment nine: composition graphs 1 and Fig. 2 illustrate present embodiment, the bottom face that the wood nondestructive testing device of present embodiment also comprises two bracket bases, 13, two supports 1 is respectively equipped with a bracket base 13.Setting like this, the effective fastness strengthening door font support.Other composition is identical with embodiment eight with annexation.
Embodiment ten: composition graphs 1-Fig. 5 illustrates present embodiment, the quantity of multiple loading folder 3-3 of present embodiment is 2-6.Setting like this, is convenient to the timber demand to be detected meeting different length.Other composition is identical with embodiment four with annexation.
Carry out manual intervention without the need to people in the testing process of present embodiment, all realize machine manipulation, avoid the injury that in testing process, radiant matter causes human body.
The image processing module of present embodiment and control center and device separates, the safety of Protection operator.
The present invention is in use:
Wood nondestructive testing device of the present invention combines with image processing module and control center and applies, and forms complete testing process.Wherein image processing module and control center and wood nondestructive testing device of the present invention are arranged by separating containing plumbous body of wall, glass, to guarantee the personal safety of operator.
Image processing module and control center comprise X ray detecting portion, image sensing part, image acquisition part and image processing section, its principle of work is: select X ray as detection resources, the detection resources of ray emitter 9 is radiated on detected material, utilize the fluorescence imaging effect of X ray, make the imaging on receiver 10 of the internal feature of detected material, again image is input in computer, finally forms video data.During use, first timber to be detected is pressed from both sides on 3-3 according to the rotatable stage 3-2 needing to be placed on carrier 3 or multiple loading detecting position, image processing module and control center send instruction control carrier 3 and slide on slide rail 2, until slide into desired location, according to detection locational requirement, first move radially slide plate 4 by control center's Electronic control to move, support arm 7 is rested on desired location, the pendulum angle of adjustment adjutage 6, the anglec of rotation of support arm, the position of ray emitter 9 and receiver 10 is adjusted again by two poles 8 and two removable articulated joints 11, with the use of carrier, detected material is moved, rotate and the detection of lifting realization to timber to be measured, according to the actual conditions of detected material, can clamp with gripper 12 pairs of detected materials and rotate the angle and position that change its relative inspection vehicle, detect a same paragragh content of detailed process.
Although the present invention discloses as above with preferred embodiment; but and be not used to limit of the present invention; those skilled in the art can also do other changes in spirit of the present invention; and be applied in the NM field of the present invention; certainly, these changes done according to the present invention's spirit all should be included in the present invention's scope required for protection.
Claims (10)
1. the wood nondestructive testing device of an arbitrarily angled real time imagery, it comprises slide rail (2), carrier (3) and two supports (1), two supports (1) are vertically set up in parallel, slide rail (2) is positioned between two supports (1), and arrange perpendicular to two supports (1), carrier (3) is slidably arranged on slide rail (2), it is characterized in that: described wood nondestructive testing device also comprises and moves radially slide plate (4), swing contiguous block (5), adjutage (6), support arm (7), rotate adjustment motor (14), ray emitter (9), receiver (10), two poles (8) and two removable articulated joints (11), moving radially slide plate (4) is slidably arranged on the madial wall of two supports (1), swing contiguous block (5) is fixedly mounted on and moves radially on slide plate (4), one end of adjutage (6) is connected with swing contiguous block (5), the other end of adjutage (6) is connected with support arm (7) by rotating adjustment motor (14), the two ends of support arm (7) are connected with a removable articulated joint (11) respectively, each removable articulated joint (11) is provided with a pole (8), ray emitter (9) and receiver (10) are fixedly installed on the lower end of a pole (8) respectively.
2. the wood nondestructive testing device of a kind of arbitrarily angled real time imagery according to claim 1, it is characterized in that: described wood nondestructive testing device also comprises two grippers (12), and two grippers (12) are slidably arranged on the madial wall bottom of two supports (1) respectively.
3. the wood nondestructive testing device of a kind of arbitrarily angled real time imagery according to claim 2, it is characterized in that: described each gripper (12) includes clamping slide block (12-1), hydraulic cylinder (12-2), clamping electric rotating machine (12-4) and bare terminal end (12-3), clamping slide block (12-1) is slidably arranged on the bottom of a support (1), hydraulic cylinder (12-2) is fixedly installed in clamping slide block (12-1), and bare terminal end (12-3) is arranged on the front end of hydraulic cylinder (12-2) by clamping electric rotating machine (12-4).
4. the wood nondestructive testing device of a kind of arbitrarily angled real time imagery according to claim 1, it is characterized in that: described carrier (3) comprises support board (3-1), rotatable stage (3-2), multiple loading folder (3-3) and multiple wheel (3-4), support board (3-1) is provided with multiple rectangular opening (3-5), support board (3-1) is slidably arranged on slide rail (2) by multiple wheel (3-4), rotatable stage (3-2) is arranged on the middle part of the upper surface of support board (3-1), multiple loadings folder (3-3) are distributed on the two ends of rotatable stage (3-2), each rectangular opening (3-5) is provided with loading folder (3-3).
5. the wood nondestructive testing device of a kind of arbitrarily angled real time imagery according to claim 4, it is characterized in that: described each loading folder (3-3) includes left loading folder and right loading folder, left loading folder and right loading folder are slidably oppositely arranged, and left loading folder is identical with right loading clamping structure, left loading folder and right loading include loading slide block (3-3-1), loading pole (3-3-2) and arc block (3-3-3), and loading slide block (3-3-1), loading pole (3-3-2) and arc block (3-3-3) set gradually from the bottom to top.
6. the wood nondestructive testing device of a kind of arbitrarily angled real time imagery according to claim 5, it is characterized in that: described left loading folder and right loading folder also comprise multiple anti-skidding glue-line (3-3-4), the upper attaching anti-skidding glue-line (3-3-4) of each arc block (3-3-3).
7. the wood nondestructive testing device of a kind of arbitrarily angled real time imagery according to claim 4, it is characterized in that: described rotatable stage (3-2) comprises objective table electric rotating machine (3-2-3), lifting table (3-2-1) and anti-skidding loading layer (3-2-2), lifting table (3-2-1) is arranged on support board (3-1), anti-skidding loading layer (3-2-2) is arranged on lifting table (3-2-1), and objective table electric rotating machine (3-2-3) is arranged on the lower end of lifting table (3-2-1).
8. a kind of wood nondestructive testing device of arbitrarily angled real time imagery according to claim 1 or 7, it is characterized in that: described support arm (7) comprises crossbeam (7-1), arch tie-beam (7-2) and multiple spoke (7-3), crossbeam (7-1) is horizontally disposed with, and arch tie-beam (7-2) is fixedly installed on crossbeam (7-1) upper end; One end of multiple spoke (7-3) adjusts motor (14) with rotation and is fixedly connected with, and the other end of multiple spoke (7-3) is fixedly connected with arch tie-beam (7-2) radially.
9. the wood nondestructive testing device of a kind of arbitrarily angled real time imagery according to claim 8, it is characterized in that: described wood nondestructive testing device also comprises two bracket bases (13), the bottom face of two supports (1) is respectively equipped with a bracket base (13).
10. the wood nondestructive testing device of a kind of arbitrarily angled real time imagery according to claim 4, is characterized in that: the quantity of described multiple loading folder (3-3) is 2-6.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201410076803.5A CN103792244B (en) | 2014-03-04 | 2014-03-04 | A kind of wood nondestructive testing device of arbitrarily angled real time imagery |
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| CN201410076803.5A CN103792244B (en) | 2014-03-04 | 2014-03-04 | A kind of wood nondestructive testing device of arbitrarily angled real time imagery |
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| CN103792244B true CN103792244B (en) | 2015-12-30 |
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| CN106152940B (en) * | 2016-07-09 | 2019-04-05 | 长久（滁州）专用汽车有限公司 | The simplified assembled detection device of the tank body of tank truck |
| CN106225717B (en) * | 2016-09-07 | 2018-09-14 | 东北林业大学 | Log laser three-dimensional scanning orbital transmission |
| CN107561096B (en) * | 2016-11-02 | 2023-03-17 | 湖北航天化学技术研究所 | Self-control positioning device for nondestructive testing of rocket engine |
| CN108460553B (en) * | 2018-01-31 | 2021-08-31 | 北京戴纳实验科技有限公司 | Spare part purchasing system and method |
| CN108489900A (en) * | 2018-03-27 | 2018-09-04 | 中国科学院自动化研究所 | More visual field micro imaging systems and method |
| CN109187592B (en) * | 2018-08-03 | 2022-01-11 | 山东建筑大学 | Imaging system for internal structure of wood |
| CN110967352A (en) * | 2019-11-27 | 2020-04-07 | 北京航星机器制造有限公司 | Industrial nondestructive detection device and method for cylindrical part |
| CN112684000A (en) * | 2021-01-15 | 2021-04-20 | 中国工程物理研究院激光聚变研究中心 | Eddy current detection device suitable for ball-type subassembly |
| CN115919340B (en) * | 2023-01-05 | 2023-05-23 | 合肥海巍光电科技有限公司 | Portable medical X-ray shooting equipment |
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