CN103787110A - Automatic tape winder and operating method thereof - Google Patents

Automatic tape winder and operating method thereof Download PDF

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Publication number
CN103787110A
CN103787110A CN201310719944.XA CN201310719944A CN103787110A CN 103787110 A CN103787110 A CN 103787110A CN 201310719944 A CN201310719944 A CN 201310719944A CN 103787110 A CN103787110 A CN 103787110A
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China
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motor
gear
belt
auxiliary wheel
wind2
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CN201310719944.XA
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Chinese (zh)
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CN103787110B (en
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林正达
陈兴
袁嫣红
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Zhejiang Sci Tech University ZSTU
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Zhejiang Sci Tech University ZSTU
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Abstract

The invention discloses an automatic tape winder and an operating method thereof. The automatic tape winder comprises a winding device and a tensioning device mounted in front of the winding device. A meter counting device and a clamping and shearing device are sequentially mounted between the tensioning device and the winding device. The clamping and shearing device comprises a support, and a first motor, a clamping device and a shearing device are mounted on the support. The clamping device and the shearing device are connected with a second motor respectively, and the second motor is mounted at the bottom of the support. By adopting an automatic system for controlling, production efficiency is greatly improved, and production cost is saved.

Description

A kind of automation tape handler and method of work thereof
Technical field
The present invention relates to a kind of automation tape handler and method of work thereof.
Background technology
At present, tape handler general on market comprises wind2, and the tightening device being made up of the nutted rod of 3 Heterogeneous Permutations is installed before described wind2; Described wind2 comprises circular bottom plate; The bottom of described circular bottom plate is provided with motor, and the motor shaft of described motor is positioned at the center of circular bottom plate; In described circular bottom plate, gland is installed; The center of described gland is connected with the motor shaft of motor; Tape handler on market roll of tape around initial period adopt and manually belt drawn to belt carcass, and manually complete initial coiling; In the time that coiling reaches certain length, manually stop motor according to machinery note rice device registration, after completing, manually cuts off coiling, its level of mechanization is low, production efficiency is low, increase cost of labor, because the increase of the labor cost of society China is rapider, thereby increased greatly productive costs.
Summary of the invention
The object of the present invention is to provide a kind of automation tape handler and method of work thereof, overcome shortcoming of the prior art, adopted automation system control, formed continuously and produce, greatly improved production efficiency, saved productive costs.
In order to achieve the above object, technical scheme of the present invention is:
A kind of automation tape handler, comprises wind2 and is arranged on wind2 tightening device before, and note rice device and clamping clipping apparatus are installed between described tightening device and wind2 successively; Described clamping clipping apparatus comprises support; The first motor, holding device and clipping apparatus are installed on described support; Described holding device comprises the first rack-mount gear and the second gear, and the first described gear and the second gear engagement installation; The first crank is installed on the center shaft of described the first gear; The second crank is installed on the center shaft of described the second gear; The first described crank is connected with the first rocking bar being movably arranged on support by head rod; The second described crank is connected with the second rocking bar being movably arranged on support by the second pipe link; On described head rod and the second pipe link, be installed with respectively holder; Described clipping apparatus comprises the 3rd rack-mount gear and the 4th gear, and the 3rd described gear and the 4th gear engagement installation; The 3rd crank is installed on the center shaft of described the 3rd gear; On the center shaft of described the 4th gear, four-throw is installed; The 3rd described crank is connected with the 3rd rocking bar being movably arranged on support by the 3rd pipe link; Described four-throw is connected with the 4th rocking bar being movably arranged on support by the 4th pipe link; On the 3rd described rocking bar and the 4th rocking bar, be separately installed with blade; The first described gear is connected with the first motor respectively with the 3rd gear; The second motor is also installed on described support.
The adjacent position of described wind2 is provided with nail anchor fitting; Described nail anchor fitting comprises air gun; On described air gun, nail is housed; Described air gun is connected with PC control system by circuit.
The adjacent position of described wind2 is also provided with auxiliary wheel mechanism; Described auxiliary wheel mechanism comprises auxiliary wheel support; Cylinder and auxiliary wheel pipe link are installed on described auxiliary wheel support; Wherein said auxiliary wheel pipe link is connected with cylinder; On described auxiliary wheel pipe link, locating piece is installed; On described auxiliary wheel pipe link, be also set with spring; One end of described spring is connected with locating piece; The other end and the auxiliary wheel of described spring are connected; Described cylinder is connected with PC control system by circuit.
Described note rice device comprises digital meter counter and tight pulley; Described digital meter counter and tight pulley are unlimited near installing; Described digital meter counter is connected with PC control system by circuit.
The first described motor is connected with PC control system by circuit respectively with the second motor.
Between described nail anchor fitting and wind2, opto-electronic pickup is also installed; Described opto-electronic pickup is connected with PC control system by circuit.
A method of work for automation tape handler, comprises the steps: 1) in PC control system, set the length meter number of monovolume coiling belt; Open gland, belt carcass is sleeved on the motor shaft of wind2 motor, then belt is passed to the tightening device being made up of the nutted rod of 3 Heterogeneous Permutations, and traction is to clamping on the holding device of clipping apparatus; 2) start PC control system, the first motor drives holding device to clamp belt, and the second motor driven support of clamping clipping apparatus rotates, and the belt being fixed on holding device is moved on belt carcass; When opto-electronic pickup detect through the band period of the day from 11 p.m. to 1 a.m, PC control system instruction air gun moves to apart from belt carcass and is less than 5mm position, air gun spray nail belt follow closely on belt carcass, follow air gun return original position; 3) now, holding device is decontroled belt, and the second motor driven support returns back to original position; 4) cylinder of auxiliary wheel mechanism promotion auxiliary wheel pipe link moves to belt carcass, makes the auxiliary wheel being connected with spring infinitely near the belt carcass that is wound with belt, then gland is pushed down to belt carcass; 5) after step 4) completes, the motor of wind2 drives circular bottom plate to slowly run together with belt carcass, and rotating speed is 40r/min; 6) after the round belt core in step 5) rotates two circles, wind2 motor starts to drive circular bottom plate high speed rotating together with belt carcass, rotating speed is 800r/min, reach and set rice when number when digital meter counter (22) records length meter number that belt carcass (20) reels, the motor of wind2 stops operating, the first motor drives holding device to clamp belt, and the first motor drives clipping apparatus to cut off belt simultaneously; 7) open gland, take out the roll coil of strip of winding, then another belt carcass is sleeved on the motor shaft of the 3rd motor to repeating step 2) to step 6).
The invention has the beneficial effects as follows: a kind of automation tape handler of the present invention and method of work thereof, overcome shortcoming of the prior art, note rice device and clamping clipping apparatus are installed between the tightening device of common tape handler and wind2; By a note rice device gage length, length that can accurate-metering coiling belt; Adopt clamping clipping apparatus complete the coiling of belt and cut off work, make the initial coiling operation of belt and follow-up cutting off all adopt automation system control, form continuously and produce, save human cost, greatly improved production efficiency, saved productive costs.
Accompanying drawing explanation
Fig. 1 is the structural representation of automation tape handler of the present invention;
Fig. 2 is the amplification assumption diagram of automation tape handler holding device of the present invention;
Fig. 3 is the amplification assumption diagram of automation tape handler clipping apparatus of the present invention.
The specific embodiment
Embodiment 1
As shown in Figure 1, 2, 3, a kind of automation tape handler, comprises wind2 and is arranged on wind2 tightening device before, and note rice device 2 and clamping clipping apparatus are installed between described tightening device and wind2 successively; Described clamping clipping apparatus comprises support 3; The first motor 5, holding device 6 and clipping apparatus 7 are installed on described support 3; Described holding device 6 comprises the first gear 61 and the second gear 62 that are arranged on support 3, and the first described gear 61 and the second gear 62 engagement installations; The first crank 63 is installed on the center shaft of described the first gear 61; The second crank 64 is installed on the center shaft of described the second gear 62; The first described crank 63 is connected with the first rocking bar 67 being movably arranged on support 3 by head rod 65; The second described crank 64 is connected with the second rocking bar 68 being movably arranged on support 3 by the second pipe link 66; On described head rod 65 and the second pipe link 66, be installed with respectively holder 69; Described clipping apparatus 7 comprises the 3rd gear 71 and the 4th gear 72 that are arranged on support 3, and the 3rd described gear 71 and the 4th gear 72 engagement installations; The 3rd crank 73 is installed on the center shaft of described the 3rd gear 71; On the center shaft of described the 4th gear 72, four-throw 74 is installed; The 3rd described crank 73 is connected with the 3rd rocking bar 77 being movably arranged on support 3 by the 3rd pipe link 75; Described four-throw 74 is connected with the 4th rocking bar 78 being movably arranged on support 3 by the 4th pipe link 76; On the 3rd described rocking bar 77 and the 4th rocking bar 78, be separately installed with blade 79; The first described gear 61 is connected with the first motor 5 respectively with the 3rd gear 71; Upper second motor 4 that has also been provided with of described support 3, the first described motor 5 is connected with PC control system by circuit respectively with the second motor 4.Described note rice device 2 comprises digital meter counter 21 and tight pulley 22; Described digital meter counter 21 is unlimited near installing with tight pulley 22; Described digital meter counter 21 is connected with PC control system by circuit.The adjacent position of described wind2 is provided with nail anchor fitting 1; Described nail anchor fitting 1 comprises air gun 17; On described air gun 17, nail 16 is housed; Described air gun 17 is connected with PC control system by circuit.The adjacent position of described wind2 is provided with auxiliary wheel mechanism; Described auxiliary wheel mechanism comprises auxiliary wheel support 9; Cylinder 10 and auxiliary wheel pipe link 11 are installed on described auxiliary wheel support 9; Wherein said auxiliary wheel pipe link 11 is connected with cylinder 10; On described auxiliary wheel pipe link 11, locating piece 12 is installed; On described auxiliary wheel pipe link 11, be also set with spring 14; One end of described spring 14 is connected with locating piece 12; The other end of described spring 14 and auxiliary wheel 15 are connected; Described cylinder 10 is connected with PC control system by circuit.Between described nail anchor fitting 1 and wind2, opto-electronic pickup is also installed; Described opto-electronic pickup is connected with PC control system by circuit.
Its method of work, comprises the steps: 1) in PC control system, set the length meter number of monovolume coiling belt 13; Open gland 19, belt carcass 20 is sleeved on the motor shaft of wind2 motor, then belt 13 is passed to the tightening device being made up of the nutted rod 18 of 3 Heterogeneous Permutations, and traction is to clamping on the holding device 6 of clipping apparatus; 2) start PC control system, the first motor 5 drives the first gear 61 to rotate by anticlockwise direction; The first gear 61 drives the second gear 62 that engages installation with it to move in the direction of the clock; The first gear 61 drives the first crank 63 to swing to the right, the second gear 62 drives the second crank 64 to swing left simultaneously, the first crank 63 and the second crank 64 promote respectively head rod 65 and second connecting rod 66 relative motions, make to be arranged on the holder 69 on head rod 65 and are arranged on the holder 69 relative motions clamping belts 13 on second connecting rod 66; The second motor 4 driving arms 3 that clamp subsequently clipping apparatus rotate, and the belt 13 being fixed on holding device 6 is moved on belt carcass 20; When opto-electronic pickup detects the band period of the day from 11 p.m. to 1 a.m, PC control system instruction air gun 17 moves to apart from belt carcass 20 and is less than 5mm position, and air gun 17 sprays nail 16 to be followed closely belt 13 on belt carcass 20, and then air gun 17 is return original position; 3) now, the first motor 5 drives the first gear 61 to move in the direction of the clock; The first gear 61 drives the second gear 62 that engages installation with it to rotate by anticlockwise direction; The first gear 61 drives the first crank 63 to swing left, the second gear 62 drives the second crank 64 to swing to the right simultaneously, the first crank 63 and the second crank 64 promote respectively head rod 65 and the second pipe link 66 move toward one another, make to be arranged on holder on head rod 65 69 and be arranged on holder 69 move toward one another on second connecting rod 66 to initial position, decontrol belt 13, then the second motor 4 driving arms 3 return back to original position; 4) cylinder 10 of auxiliary wheel mechanism promotes auxiliary wheel pipe link 11 and moves to belt carcass 20, makes the unlimited belt carcass 20 near being wound with belt 13 of auxiliary wheel 15 that is connected with spring 14, makes the belt consolidation of can reeling in winding process; Then gland 19 is pushed down to belt carcass 20; 5) after step 4) completes, the motor of wind2 drives circular bottom plate 8 to slowly run together with belt carcass 20, and rotating speed is 40r/min; 6) when the belt carcass 20 in step 5) rotates after two circles, wind2 motor starts to drive circular bottom plate 8 high speed rotating together with belt carcass 20, rotating speed is 800r/min, when recording length meter number that belt carcass 20 reels, digital meter counter 22 reaches while setting rice number, wind2 motor stops operating, and the first motor 5 drives the first gear 61 to rotate by anticlockwise direction; The first gear 61 drives the second gear 62 that engages installation with it to move in the direction of the clock; The first gear 61 drives the first crank 63 to swing to the right, the second gear 62 drives the second crank 64 to swing left simultaneously, the first crank 63 and the second crank 64 promote respectively head rod 65 and second connecting rod 66 relative motions, make to be arranged on holder on head rod 65 69 and are arranged on holder 69 relative motions on second connecting rod 66 to clamping belt 13; The first motor 5 drives the 3rd gear 71 to rotate by anticlockwise direction simultaneously; The 3rd gear 71 drives the 4th gear 72 that engages installation with it to move in the direction of the clock; The 3rd gear 71 drives the 3rd crank 73 to swing to the right, the 4th gear 72 drives four-throw 74 to swing left simultaneously, the 3rd crank 73 and four-throw 74 promote respectively the 3rd pipe link 75 and the 4th pipe link 76 makes the 3rd pipe link 75 and the 4th pipe link 76 relative motions, the 3rd pipe link 75 and the 4th pipe link 76 promote respectively the 3rd rocking bar 77 and the 4th rocking bar 78 does relative motion the 3rd rocking bar 77 and the 4th rocking bar 78, makes to be arranged on blade on the 3rd rocking bar 77 79 and be arranged on blade 79 relative motions on the 4th rocking bar 78 to cutting off after belt 13; The first motor 5 drives the 3rd gear 71 to move in the direction of the clock; The 3rd gear 71 drives the 4th gear 72 that engages installation with it to rotate by anticlockwise direction; The 3rd gear 71 drives the 3rd crank 73 to swing left, the 4th gear 72 drives four-throw 74 to swing to the right simultaneously, the 3rd crank 73, four-throw 74 promote respectively the 3rd pipe link 75 and the 4th pipe link 76 makes the 3rd pipe link 75 and the 4th pipe link 76 move toward one another, the 3rd pipe link 75 and the 4th pipe link 76 promote respectively the 3rd rocking bar 77 and the 4th rocking bar 78 makes the 3rd rocking bar 77 and the 4th rocking bar 78 do move toward one another, makes to be arranged on blade on the 3rd rocking bar 77 79 and be arranged on blade 79 move toward one another on the 4th rocking bar 78 to initial position; 7) open gland 19, take out the roll coil of strip of winding, then another belt carcass 20 is sleeved on the motor shaft of the 3rd motor to repeating step 2) to step 6); Follow-up without artificial traction belt, employing PC control system, forms serialization and produces.
A kind of automation tape handler and the method for work thereof of the present embodiment, overcome shortcoming of the prior art, and note rice device and clamping clipping apparatus are installed between the tightening device of common tape handler and wind2; By a note rice device gage length, the length metering of the belt that makes to reel is accurate; Adopt clamping clipping apparatus complete the coiling of belt and cut off work, make the initial coiling operation of belt and follow-up cutting off all adopt automation system control, form continuously and produce, save human cost, greatly improved production efficiency, saved productive costs.

Claims (7)

1. an automation tape handler, comprises wind2 and is arranged on wind2 tightening device before, it is characterized in that: note rice device (2) and clamping clipping apparatus are installed between described tightening device and wind2 successively; Described clamping clipping apparatus comprises support (3); The first motor (5), holding device (6) and clipping apparatus (7) are installed on described support (3); Described holding device (6) comprises the first gear (61) and the second gear (62) that are arranged on support (3), and described the first gear (61) and the second gear (62) engagement installation; The first crank (63) is installed on the center shaft of described the first gear (61); The second crank (64) is installed on the center shaft of described the second gear (62); Described the first crank (63) is connected with the first rocking bar (67) being movably arranged on support (3) by head rod (65); Described the second crank (64) is connected with the second rocking bar (68) being movably arranged on support (3) by the second pipe link (66); On described head rod (65) and the second pipe link (66), be installed with respectively holder (69); Described clipping apparatus (7) comprises the 3rd gear (71) and the 4th gear (72) that are arranged on support (3), and the 3rd described gear (71) and the 4th gear (72) engagement installation; The 3rd crank (73) is installed on the center shaft of described the 3rd gear (71); On the center shaft of described the 4th gear (72), four-throw (74) is installed; The 3rd described crank (73) is connected with the 3rd rocking bar (77) being movably arranged on support (3) by the 3rd pipe link (75); Described four-throw (74) is connected with the 4th rocking bar (78) being movably arranged on support (3) by the 4th pipe link (76); On the 3rd described rocking bar (77) and the 4th rocking bar (78), be separately installed with blade (79); Described the first gear (61) is connected with the first motor (5) respectively with the 3rd gear (71); The second motor (4) is also installed on described support (3).
2. a kind of automation tape handler as claimed in claim 1, is characterized in that: the adjacent position of described wind2 is provided with nail anchor fitting (1); Described nail anchor fitting (1) comprises air gun (17); On described air gun (17), nail (16) is housed; Described air gun (17) is connected with PC control system by circuit.
3. a kind of automation tape handler as claimed in claim 1, is characterized in that: the adjacent position of described wind2 is also provided with auxiliary wheel mechanism; Described auxiliary wheel mechanism comprises auxiliary wheel support (9); Cylinder (10) and auxiliary wheel pipe link (11) are installed on described auxiliary wheel support (9); Wherein said auxiliary wheel pipe link (11) is connected with cylinder (10); On described auxiliary wheel pipe link (11), locating piece (12) is installed; On described auxiliary wheel pipe link (11), be also set with spring (14); One end of described spring (14) is connected with locating piece (12); The other end of described spring (14) and auxiliary wheel (15) are connected; Described cylinder (10) is connected with PC control system by circuit.
4. a kind of automation tape handler as claimed in claim 1, is characterized in that: described note rice device (2) comprises digital meter counter (21) and tight pulley (22); Described digital meter counter (21) is unlimited near installing with tight pulley (22); Described digital meter counter (21) is connected with PC control system by circuit.
5. a kind of automation tape handler as claimed in claim 1, is characterized in that: described the first motor (5) is connected with PC control system by circuit respectively with the second motor (4).
6. a kind of automation tape handler as claimed in claim 2, is characterized in that: between described nail anchor fitting (1) and wind2, opto-electronic pickup is also installed; Described opto-electronic pickup is connected with PC control system by circuit.
7. a method of work for automation tape handler as claimed in claim 1, is characterized in that comprising the steps: 1) in PC control system, set the length meter number of monovolume coiling belt (13); Open gland (19), belt carcass (20) is sleeved on the motor shaft of wind2 motor, then belt (13) is passed to the tightening device being made up of the nutted rod (18) of 3 Heterogeneous Permutations, and traction is to clamping on the holding device (6) of clipping apparatus; 2) start PC control system, the first motor (5) drives holding device (6) to clamp belt (13), the second motor (4) driving arm (3) of clamping clipping apparatus rotates, and the belt (13) being fixed on holding device (6) is moved on belt carcass (20); When opto-electronic pickup detects the band period of the day from 11 p.m. to 1 a.m, PC control system instruction air gun (17) moves to apart from belt carcass (20) and is less than 5mm position, and air gun (17) sprays nail (16) by upper at belt carcass (20) belt (13) nail, and then air gun (17) is return original position; 3) now, holding device (6) is decontroled belt (13), and the second motor (4) driving arm (3) returns back to original position; 4) cylinder of auxiliary wheel mechanism (10) promotion auxiliary wheel pipe link (11) moves to belt carcass (20), make the unlimited belt carcass (20) near being wound with belt (13) of auxiliary wheel (15) being connected with spring (14), then gland (19) is pushed down to belt carcass (20); 5) after step 4) completes, the motor of wind2 drives circular bottom plate (8) to slowly run together with belt carcass (20), and rotating speed is 40r/min; 6) after the belt carcass in step 5) (20) rotates two circles, wind2 motor starts to drive circular bottom plate (8) high speed rotating together with belt carcass (20), rotating speed is 800r/min, reach and set rice when number when digital meter counter (22) records length meter number that belt carcass (20) reels, the motor of wind2 stops operating, the first motor (5) drives holding device (6) to clamp belt (13), and the first motor (5) drives clipping apparatus (7) to cut off belt (13) simultaneously; 7) open gland (19), take out the roll coil of strip of winding, then another belt carcass (20) is sleeved on the motor shaft of the 3rd motor to repeating step 2) to step 6).
CN201310719944.XA 2013-12-24 2013-12-24 A kind of automatization's tape handler and method of work thereof Active CN103787110B (en)

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109052065A (en) * 2018-08-31 2018-12-21 无锡胜维电气有限公司 A kind of wire and cable take-up and pay-off device convenient for operation of going out
CN109650156A (en) * 2018-12-27 2019-04-19 张家港市格雷斯机械有限公司 The conduit device of winder
CN112221845A (en) * 2020-09-23 2021-01-15 惠州深格光电科技有限公司 Processing equipment and processing method of metal grid touch control film
CN112478874A (en) * 2020-12-09 2021-03-12 湖北北新建材有限公司 Packing belt subpackaging device and subpackaging method
CN113511535A (en) * 2021-08-09 2021-10-19 广东嘉元科技股份有限公司 Electrolytic copper foil reel change auxiliary device, copper foil forming machine and reel change method thereof
CN114988185A (en) * 2022-08-08 2022-09-02 启东新朋莱纺织科技有限公司 Guide device is used in textile fabric processing that facilitates use

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GB1494998A (en) * 1973-11-30 1977-12-14 Smith I Material handling apparatus
CN2915799Y (en) * 2006-05-30 2007-06-27 张春华 Chuck mechanism of casting film machine coiler
CN101137543A (en) * 2005-02-10 2008-03-05 奥伊M.赫洛伊拉私人公司 Method and device for forming a top film sheet from a film web
CN201261193Y (en) * 2008-10-08 2009-06-24 龙建达(益阳)电阻有限公司 Paper tape splitter
CN203740693U (en) * 2013-12-24 2014-07-30 浙江理工大学 Automated tape coiling machine

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1494998A (en) * 1973-11-30 1977-12-14 Smith I Material handling apparatus
CN101137543A (en) * 2005-02-10 2008-03-05 奥伊M.赫洛伊拉私人公司 Method and device for forming a top film sheet from a film web
CN2915799Y (en) * 2006-05-30 2007-06-27 张春华 Chuck mechanism of casting film machine coiler
CN201261193Y (en) * 2008-10-08 2009-06-24 龙建达(益阳)电阻有限公司 Paper tape splitter
CN203740693U (en) * 2013-12-24 2014-07-30 浙江理工大学 Automated tape coiling machine

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109052065A (en) * 2018-08-31 2018-12-21 无锡胜维电气有限公司 A kind of wire and cable take-up and pay-off device convenient for operation of going out
CN109650156A (en) * 2018-12-27 2019-04-19 张家港市格雷斯机械有限公司 The conduit device of winder
CN112221845A (en) * 2020-09-23 2021-01-15 惠州深格光电科技有限公司 Processing equipment and processing method of metal grid touch control film
CN112221845B (en) * 2020-09-23 2022-05-13 惠州深格光电科技有限公司 Processing equipment and processing method of metal grid touch control film
CN112478874A (en) * 2020-12-09 2021-03-12 湖北北新建材有限公司 Packing belt subpackaging device and subpackaging method
CN113511535A (en) * 2021-08-09 2021-10-19 广东嘉元科技股份有限公司 Electrolytic copper foil reel change auxiliary device, copper foil forming machine and reel change method thereof
CN114988185A (en) * 2022-08-08 2022-09-02 启东新朋莱纺织科技有限公司 Guide device is used in textile fabric processing that facilitates use

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