CN103787012A - Automatic stacking system for U-shaped sheet pile reinforcement cages - Google Patents
Automatic stacking system for U-shaped sheet pile reinforcement cages Download PDFInfo
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- CN103787012A CN103787012A CN201210421491.8A CN201210421491A CN103787012A CN 103787012 A CN103787012 A CN 103787012A CN 201210421491 A CN201210421491 A CN 201210421491A CN 103787012 A CN103787012 A CN 103787012A
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- steel reinforcement
- sheet pile
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Abstract
The invention discloses an automatic stacking system for U-shaped sheet pile reinforcement cages. The system comprises a top U-shaped sheet pile stacking mechanism and a bottom reinforcement cage carrying trolley and further comprises a cage releasing chain frame, a transmission shaft, a synchronous cage releasing chain and chain wheel, chain tensioning mechanisms, a coupler, a reversing gear, an input chain and gear, a turbine worm reducer, a power input mechanism and a power input chain and chain wheel. According to the system, releasing of the reinforcement cages is controlled through manual rocking of a handle, so that the releasing of the reinforcement cages can be adjusted at any time according to the production efficiency; the scattered reinforcement cages in cage stacking areas of U-shaped sheet pile forming sites are clamped in the reinforcement cage stacking system orderly, so that the production site can be saved, and the site is clean and tidy; by means of the system, the integration and automation of the U-shaped sheet pile production process can be greatly improved; by the aid of a bottom traveling mechanism, the reinforcement cages can be put at different production sections of steel molds conveniently, and continuous production is achieved.
Description
Technical field
The present invention relates to a kind of place system of heap automatically, be specifically related to a kind of by the on-the-spot Dui Long district of U-shaped sheet pile moulding steel reinforcement cage at random, orderly is clamped in cage muscle heap place system, can save production site, makes the U-shaped sheet pile cage muscle that place is cleaner and tidier automatically pile place system.
Background technology
The stake of pretensioning method U-shaped prestressed concrete plate is the prestressed reinforced concrete prefabricated components in a kind of New-Type U cross section, and its specifications and models are various, section form stress performance is good.Can, according to the difference of actual operating conditions, design the concrete mix of corresponding high-durability; U-shaped sheet pile adopts batch production Prefabrication, can shorten the construction period; Can also, according to on-the-spot geologic condition, adopt different construction methods, also can adopt the auxiliary process such as water jetting at high pressure, drilling pile to carry out pile sinking simultaneously; After pile, cross section is attractive in appearance; Owing to having adopted pre-buried rubber water-proof bar, its stagnant water effect is good, and engineering application is extensive.
The production moulding scene of U-shaped sheet pile, the steel reinforcement cage of forming is all at random being deposited in factory building, have or even air storage, not only land occupation area is larger, and easily causes steel-bar corrosion, affects the durability of pile body.
Summary of the invention
For the problems referred to above, it is a kind of by the on-the-spot Dui Long district of U-shaped sheet pile moulding steel reinforcement cage at random that main purpose of the present invention is to provide, orderly is clamped in cage muscle heap place system, can save production site, makes the U-shaped sheet pile cage muscle that place is cleaner and tidier automatically pile place system.
The present invention solves above-mentioned technical matters by following technical proposals: a kind of U-shaped sheet pile cage muscle is piled place system automatically, described heap place system comprises that top U-shaped sheet pile stacking mechanism and bottom put cage muscle carrier loader, also comprises and puts cage chain frame, transmission shaft, Synchronous Radio cage chain and sprocket wheel, chain tensioning mechanism, coupler, reversing gear, input chain and sprocket wheel, turbine worm reducer, power input mechanism and power input chain and sprocket wheel, described top U-shaped sheet pile stacking mechanism comprises puts cage frame and steel reinforcement cage placement mechanism, steel reinforcement cage placement mechanism comprises steel reinforcement cage pressure pin, band square base bearing, steel reinforcement cage pressure pin bearing rod and placement chain and sprocket wheel, between chain and sprocket wheel and Synchronous Radio cage chain and sprocket wheel, reversing gear is set, the work of described steel reinforcement cage placement mechanism is imported power input chain and sprocket wheel by power input mechanism into via turbine worm reducer, pass to afterwards input chain and sprocket wheel, by reversing gear and coupler, power synchronous is distributed and is transferred to Synchronous Radio cage chain and sprocket wheel, coordinated the stacking of steel reinforcement cage with steel reinforcement cage placement mechanism, on the chain of steel reinforcement cage placement mechanism and Synchronous Radio cage chain and sprocket wheel, be furnished with chain tensioning mechanism, turbine worm reducer is connected with one handle, bottom is put cage muscle carrier loader and is comprised car frame, steel reinforcement cage buffer gear and traveling gear, need the steel reinforcement cage of stacking automatically to pile place system startup anteposition on muscle cage pressure pin at whole U-shaped sheet pile cage muscle.
In specific embodiments of the invention, described in put the position of the bottom of cage frame putting cage muscle carrier loader near bottom and be provided with locating dowel pin.
In specific embodiments of the invention, described traveling gear is roller.
In specific embodiments of the invention, described steel reinforcement cage buffer gear is divided into many groups, is distributed in respectively car frame top and is positioned on the both sides in path that steel reinforcement cage falls into punching block, and described punching block is positioned at bottom and puts on the ground of cage muscle carrier loader inside.
Positive progressive effect of the present invention is: U-shaped sheet pile cage muscle provided by the invention is automatically piled place system and adopted transferring of artificial swinging handle control steel reinforcement cage, can adjust at any time transferring of cage muscle according to production efficiency; U-shaped sheet pile cage muscle heap place system of the present invention is by the on-the-spot Dui Long district of U-shaped sheet pile moulding steel reinforcement cage at random, and orderly is clamped in cage muscle heap place system, can save production site, makes place cleaner and tidier.Adopt after the present invention the integrated and automation that can greatly improve U-shaped sheet pile production process.Lower running mechanism can be placed into steel reinforcement cage easily the difference of punching block and produce section, realizes continuously and producing.
Accompanying drawing explanation
Fig. 1 is the facade structures schematic diagram that U-shaped sheet pile cage muscle of the present invention is piled place system automatically.
Fig. 2 is the front view that U-shaped sheet pile cage muscle is piled place system automatically described in Fig. 1.
The specific embodiment
Provide preferred embodiment of the present invention below in conjunction with accompanying drawing, to describe technical scheme of the present invention in detail.Fig. 1 is the facade structures schematic diagram that U-shaped sheet pile cage muscle of the present invention is piled place system automatically.Fig. 2 is the front view that U-shaped sheet pile cage muscle is piled place system automatically described in Fig. 1.As shown in Figure 1-2, the present invention includes top U-shaped sheet pile stacking mechanism and bottom and put cage muscle carrier loader.Wherein, described top U-shaped sheet pile stacking mechanism is mainly by putting cage frame 2 and steel reinforcement cage placement mechanism 3 forms, the described cage frame 2 of putting is used for supporting and fixing steel reinforcement cage placement mechanism, and described steel reinforcement cage placement mechanism 3 comprises steel reinforcement cage pressure pin 301, band square base bearing 302, steel reinforcement cage pressure pin bearing rod 303 and places chain and sprocket wheel 304.For the cage chain of putting that makes steel reinforcement cage placement mechanism 3 both sides is realized synchronized operation, between chain and sprocket wheel 10 and Synchronous Radio cage chain and sprocket wheel 6, reversing gear 9 is set.The work of described steel reinforcement cage placement mechanism 3 is imported power input chain and sprocket wheel 15 by power input mechanism 14 into via turbine worm reducer 11, pass to afterwards input chain and sprocket wheel 10, by reversing gear 9 and coupler 8, power synchronous is distributed and is transferred to Synchronous Radio cage chain and sprocket wheel 6, coordinated the stacking of steel reinforcement cage with steel reinforcement cage placement mechanism 3.On the chain of steel reinforcement cage placement mechanism 3 and Synchronous Radio cage chain and sprocket wheel 6, be furnished with chain tensioning mechanism 7, its Main Function is by chain tension in system operational process.Turbine worm reducer 11 is connected with one handle 12, bottom is put cage muscle carrier loader 1 and is comprised car frame 101, steel reinforcement cage buffer gear 102 and traveling gear 103, needs the steel reinforcement cage 16 of stacking automatically to pile place system startup anteposition on muscle cage pressure pin 301 at whole U-shaped sheet pile cage muscle.Put the position of the bottom of cage frame 2 putting cage muscle carrier loader 1 near bottom and be provided with locating dowel pin 13.
In concrete implementation process, traveling gear 103 for roller be other movable mechanism.Steel reinforcement cage buffer gear 102 is divided into two groups, is distributed in respectively car frame 101 tops and is positioned on the both sides in path that steel reinforcement cage 16 falls into punching block 17 (as shown in Figure 2), and punching block 17 is positioned at bottom and puts on the ground of cage muscle carrier loader 1 inside.
In actual use, control transferring of U-shaped sheet pile cage muscle by artificial swinging handle 12, workman manually once, transfers a steel reinforcement cage, can realize manual control speed of production.A U-shaped sheet pile cage muscle is automatically piled place system and is only used for stacking a kind of steel reinforcement cage of model, after steel reinforcement cage piles with, use loop wheel machine etc. winches to whole stacking mechanism on the cage machine of the putting carrier loader 1 of punching block upper end together with frame, and realizes putting the spacing of cage frame with locating dowel pin 13.Described bottom is put cage machine carrier loader 1 and is made up of car frame 101, steel reinforcement cage buffer gear 102 and traveling gear 103, traveling gear 103 can make to put cage machine carrier loader 1 according to the variation of U-shaped sheet pile shaping position, walking in orbit, the steel reinforcement cage that completes punching block different station is transferred.
Described U-shaped sheet pile steel reinforcement cage is piled place system automatically can regulate steel reinforcement cage pressure pin 301 positions according to the variation of sheet pile model, realizes the expansion of steel reinforcement cage bottom support spacing.
U-shaped sheet pile cage muscle heap place system of the present invention adopts transferring of artificial swinging handle control steel reinforcement cage, can adjust at any time transferring of cage muscle according to production efficiency; U-shaped sheet pile cage muscle heap place system of the present invention is by the on-the-spot Dui Long district of U-shaped sheet pile moulding steel reinforcement cage at random, and orderly is clamped in cage muscle heap place system, can save production site, makes place cleaner and tidier.Adopt after the present invention the integrated and automation that can greatly improve U-shaped sheet pile production process.Lower running mechanism can be placed into steel reinforcement cage easily the difference of punching block 17 and produce section, realizes continuously and producing.
More than show and described groundwork of the present invention and principal character and advantage of the present invention.The technical personnel of the industry should be understood; the present invention is not restricted to the described embodiments; that in above-described embodiment and specification sheets, describes just illustrates principle of the present invention; without departing from the spirit and scope of the present invention; the present invention also has various changes and modifications; these changes and improvements all fall in the claimed scope of the invention, and the claimed scope of the present invention is defined by appending claims and equivalent thereof.
Claims (4)
1. a U-shaped sheet pile cage muscle is piled place system automatically, it is characterized in that: described heap place system comprises that top U-shaped sheet pile stacking mechanism and bottom put cage muscle carrier loader (1), also comprise that putting cage chain frame (4), transmission shaft (5), Synchronous Radio cage chain and sprocket wheel (6), chain tensioning mechanism (7), coupler (8), reversing gear (9), input chain and sprocket wheel (10), turbine worm reducer (11), power input mechanism (14) and power inputs chain and sprocket wheel (15), described top U-shaped sheet pile stacking mechanism comprises puts cage frame (2) and steel reinforcement cage placement mechanism (3), steel reinforcement cage placement mechanism (3) comprises steel reinforcement cage pressure pin (301), band square base bearing (302), steel reinforcement cage pressure pin bearing rod (303) and placement chain and sprocket wheel (304), between chain and sprocket wheel (10) and Synchronous Radio cage chain and sprocket wheel (6), reversing gear (9) is set, the work of described steel reinforcement cage placement mechanism (3) is imported power input chain and sprocket wheel (15) by power input mechanism (14) into via turbine worm reducer (11), pass to afterwards input chain and sprocket wheel (10), by reversing gear (9) and coupler (8), power synchronous is distributed and is transferred to Synchronous Radio cage chain and sprocket wheel (6), coordinated the stacking of steel reinforcement cage with steel reinforcement cage placement mechanism (3), on the chain of steel reinforcement cage placement mechanism (3) and Synchronous Radio cage chain and sprocket wheel (6), be furnished with chain tensioning mechanism (7), turbine worm reducer (11) is connected with one handle (12), bottom is put cage muscle carrier loader (1) and is comprised car frame (101), steel reinforcement cage buffer gear (102) and traveling gear (103), need the steel reinforcement cage (16) of stacking automatically to pile place system startup anteposition on muscle cage pressure pin (301) at whole U-shaped sheet pile cage muscle.
2. U-shaped sheet pile cage muscle according to claim 1 is piled place system automatically, it is characterized in that, described in put the position of the bottom of cage frame 2 putting cage muscle carrier loader 1 near bottom and be provided with locating dowel pin (13).
3. U-shaped sheet pile cage muscle according to claim 2 is piled place system automatically, it is characterized in that, described traveling gear (103) is roller.
4. U-shaped sheet pile cage muscle according to claim 1 is piled place system automatically, it is characterized in that, described steel reinforcement cage buffer gear (102) is divided into many groups, be distributed in respectively car frame (101) top and be positioned on the both sides in path that steel reinforcement cage (16) falls into punching block (17), described punching block (17) is positioned at bottom and puts on the inner ground of cage muscle carrier loader (1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210421491.8A CN103787012B (en) | 2012-10-29 | 2012-10-29 | A kind of U-board stake cage muscle piles place system automatically |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210421491.8A CN103787012B (en) | 2012-10-29 | 2012-10-29 | A kind of U-board stake cage muscle piles place system automatically |
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| Publication Number | Publication Date |
|---|---|
| CN103787012A true CN103787012A (en) | 2014-05-14 |
| CN103787012B CN103787012B (en) | 2016-01-20 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201210421491.8A Expired - Fee Related CN103787012B (en) | 2012-10-29 | 2012-10-29 | A kind of U-board stake cage muscle piles place system automatically |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104495394A (en) * | 2014-12-10 | 2015-04-08 | 成都快典科技有限公司 | Steel bar cutting and auxiliary arrangement device |
| CN110980206A (en) * | 2019-12-17 | 2020-04-10 | 程达江 | Unit type steel bar stacking device used on construction site |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH03176570A (en) * | 1989-12-05 | 1991-07-31 | Nippon Cable Co Ltd | File type upper drive in vertical circulating parking device |
| CN2196613Y (en) * | 1993-11-30 | 1995-05-10 | 沈阳飞机制造公司 | Revolving stereo garage |
| CN2830335Y (en) * | 2005-08-31 | 2006-10-25 | 苏州市华翔木业机械有限公司 | Sheets stacker |
| CN201217570Y (en) * | 2008-06-10 | 2009-04-08 | 王存虎 | Fruit storeroom hoister |
| CN201923666U (en) * | 2010-12-07 | 2011-08-10 | 天海欧康科技信息(厦门)有限公司 | Circulation tobacco stacking/unstacking device |
| CN202201412U (en) * | 2011-08-09 | 2012-04-25 | 山东矿机迈科建材机械有限公司 | Tray temporary storage device |
-
2012
- 2012-10-29 CN CN201210421491.8A patent/CN103787012B/en not_active Expired - Fee Related
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH03176570A (en) * | 1989-12-05 | 1991-07-31 | Nippon Cable Co Ltd | File type upper drive in vertical circulating parking device |
| CN2196613Y (en) * | 1993-11-30 | 1995-05-10 | 沈阳飞机制造公司 | Revolving stereo garage |
| CN2830335Y (en) * | 2005-08-31 | 2006-10-25 | 苏州市华翔木业机械有限公司 | Sheets stacker |
| CN201217570Y (en) * | 2008-06-10 | 2009-04-08 | 王存虎 | Fruit storeroom hoister |
| CN201923666U (en) * | 2010-12-07 | 2011-08-10 | 天海欧康科技信息(厦门)有限公司 | Circulation tobacco stacking/unstacking device |
| CN202201412U (en) * | 2011-08-09 | 2012-04-25 | 山东矿机迈科建材机械有限公司 | Tray temporary storage device |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104495394A (en) * | 2014-12-10 | 2015-04-08 | 成都快典科技有限公司 | Steel bar cutting and auxiliary arrangement device |
| CN110980206A (en) * | 2019-12-17 | 2020-04-10 | 程达江 | Unit type steel bar stacking device used on construction site |
| CN110980206B (en) * | 2019-12-17 | 2021-04-27 | 同心县泽洋设备租赁部 | Unit type steel bar stacking device used on construction site |
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| Publication number | Publication date |
|---|---|
| CN103787012B (en) | 2016-01-20 |
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