CN103761629A - Management system and method used for concrete batching plant - Google Patents
Management system and method used for concrete batching plant Download PDFInfo
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- CN103761629A CN103761629A CN201410054871.1A CN201410054871A CN103761629A CN 103761629 A CN103761629 A CN 103761629A CN 201410054871 A CN201410054871 A CN 201410054871A CN 103761629 A CN103761629 A CN 103761629A
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Abstract
The invention discloses a management system and method used for a concrete batching plant. The management system comprises a uniform configuration device, a dispatching task configuration device and an automatic dispatching control device, wherein the uniform configuration device is used for configuring production dispatching basis data of the concrete batching plant and storing the production dispatching basis data in a database; the dispatching task configuration device is used for configuring automatic dispatching tasks according to production tasks of concrete and storing the automatic dispatching tasks in the database; the automatic dispatching control device is used for generating an equipment control instruction and a transport vehicle advancing route corresponding to the automatic dispatching tasks according to the production dispatching basis data, and the dispatching task configuration device is used for sending the equipment control instruction to an industrial personal computer, and sending the transport vehicle advancing route to a dispatching displaying device. The management system and method used for the concrete batching plant optimize dispatching rules, standardize dispatching business processes, guarantee business transparency, effectively overcome defects of manual dispatching, effectively reduce dispatching error probability, guarantee effectiveness and accuracy of dispatching work, and increase profits of enterprises.
Description
Technical field
The present invention relates to technical field of engineering machinery, relate in particular to a kind of management system for concrete mixing plant and method.
Background technology
Concrete is the ready-mixed concrete that commercialization is produced, and take that to concentrate stirring, socialization supply of commodities be its key character, in the civil engineering works such as building, water conservancy, traffic, obtains using more and more widely.It has the construction speed of acceleration, reduces environmental pollution, improves construction quality and save the advantages such as material cost, is meet social progress and national policy guiding and use material very widely.Along with the quickening of the infrastructure constructions such as highway in China, bridge, traditional produces concrete mode because its difficult quality guarantee, noise and dust pollution are large voluntarily by construction site, thereby the Of Concrete Mixing Station being automatically controlled gradually replaces.In Of Concrete Mixing Station is produced, user and to build position various, match ratio conversion is frequent.When production unit has a plurality of mixing plant simultaneously, haulage vehicle scheduling just becomes yardman's thing that complicated difficult is done the most with contacting of each production line.Based on this feature, automatically just contacting and seeming and be even more important between haulage vehicle scheduling and production line.
At present, the general special one or more dispatchers that arrange of concrete mixing plant enterprise, be responsible for the work of scheduling specially, dispatcher arranges proportioning according to sales force's formulation, laboratory, and through the production task of financial audit, select successively haulage vehicle to be scheduled, the production task (generally distributing according to haulage vehicle side's amount) of distributing certain number, allocating task is complete, sending single information will send to production line produces, haulage vehicle, according to the production task of producing large-size screen monitors demonstration, connects material to production line discharging opening on time, is sent to building site.In this case, concrete production enterprise will face a problem: personnel's repeated labor and manual dispatching be makeing mistakes property inevitably, when in whole scheduling process, personnel are most, be all in the fixing operation of mechanical execution, in this process, also can appearance frequently dispatch wrong problem, these are waste of manpower cost and increase error probability greatly, once the consequence of makeing mistakes can be hardly imaginable.And, in production scheduling and production control, by manual operation, transmitting production data, time property is poor, easily cause irrational production scheduling, lacks centralized and unified production control; Personnel's repetitive operation degree is high; Require dispatcher within 7*24 hour, to participate in scheduling and produce, dispatcher cannot away from posts, and labour intensity is large; For the production task institute side's of requirement amount, each operation only can be specified separate unit car side amount, cannot carry out in batches and send single production, greatly reduces production efficiency.
Summary of the invention
In view of this, the technical matters that the present invention will solve is to provide a kind of management system for concrete mixing plant, can carry out Automatic dispatching to the production of concrete mixing plant.
Management system for concrete mixing plant comprises: a unified inking device, for configuring the production scheduling basic data of concrete mixing plant and described production scheduling basic data being stored in to database; Described production scheduling basic data comprises: production line data and haulage vehicle data; Scheduler task inking device, for configuring Automatic dispatching task and described Automatic dispatching task be stored in to database according to concrete production task; Described Automatic dispatching task comprises: producer amount, haulage vehicle quantity, concrete mix, build position; Automatic dispatching control device, for obtain automatic scheduler task and production scheduling basic data from database, generates equipment steering order and the haulage vehicle travel line corresponding to Automatic dispatching task according to production scheduling basic data; Equipment steering order is sent to industrial computer, receive the execution result information of industrial computer actuating equipment steering order, and haulage vehicle travel line is sent to scheduling display device; Wherein, scheduling display device shows described haulage vehicle travel line
According to one embodiment of present invention, further, also comprise: user management device for user role being set and the user right corresponding with user role being set, and carries out authentication to username and password when user logins.
According to one embodiment of present invention, further, described Automatic dispatching control device provides the control page, the startup Automatic dispatching instruction sending for receiving user; Described Automatic dispatching control device by SOAP or ICP/IP protocol to described industrial computer transmitting apparatus steering order and receive the execution result information of industrial computer actuating equipment steering order.
According to one embodiment of present invention, further, described scheduler task inking device arranges priority to Automatic dispatching task; Described Automatic dispatching control device generates equipment steering order and the haulage vehicle travel line corresponding to Automatic dispatching task according to the priority orders of Automatic dispatching task and according to production scheduling basic data.
According to one embodiment of present invention, further, Automatic dispatching control device is stored in equipment steering order and haulage vehicle travel line in database, and the execution result information that industrial computer is sent is stored in database; Wherein, industrial computer drives the equipment of concrete mixing plant to produce according to equipment steering order, and the result of device fabrication is sent to described Automatic dispatching control device.
The technical matters that the present invention will solve is to provide a kind of management method for concrete mixing plant, can carry out Automatic dispatching to the production of concrete mixing plant.
A management method for concrete mixing plant, comprising: the production scheduling basic data of configuration concrete mixing plant is also stored in described production scheduling basic data in database; Described production scheduling basic data comprises: production line data and haulage vehicle data; According to concrete production task, configure Automatic dispatching task and described Automatic dispatching task is stored in database; Described Automatic dispatching task comprises: producer amount, haulage vehicle quantity, concrete mix, build position; From database, obtain automatic scheduler task and production scheduling basic data, according to production scheduling basic data, generate equipment steering order and the haulage vehicle travel line corresponding to Automatic dispatching task; Equipment steering order is sent to industrial computer, receive the execution result information of industrial computer actuating equipment steering order, and haulage vehicle travel line is sent to scheduling display device; Wherein, scheduling display device shows described haulage vehicle travel line.
According to one embodiment of present invention, further, user role be set and the user right corresponding with user role is set, and when user logins, username and password being carried out to authentication.
According to one embodiment of present invention, further, by controlling the page, send the instruction of startup Automatic dispatching; By SOAP or ICP/IP protocol to described industrial computer transmitting apparatus steering order and receive the execution result information of industrial computer actuating equipment steering order.
According to one embodiment of present invention, further, Automatic dispatching task is arranged to priority; According to the priority orders of Automatic dispatching task and according to production scheduling basic data, generate equipment steering order and the haulage vehicle travel line corresponding to Automatic dispatching task.
According to one embodiment of present invention, further, equipment steering order and haulage vehicle travel line are stored in database, and the execution result information that industrial computer is sent is stored in database, wherein, industrial computer drives the equipment of concrete mixing plant to produce according to equipment steering order, and the result of device fabrication is sent to described Automatic dispatching control device.
Management system for concrete mixing plant of the present invention and method, optimized schedule regulation, make the operation flow standardization more of scheduling, guaranteed the transparency of business, effectively made up the defect of manual dispatching, effectively reduce scheduling error probability, guaranteed validity and the accuracy of despatching work, increased the profit of enterprise.
Accompanying drawing explanation
In order to be illustrated more clearly in the embodiment of the present invention or technical scheme of the prior art, to the accompanying drawing of required use in embodiment or description of the Prior Art be briefly described below, apparently, accompanying drawing in the following describes is only some embodiments of the present invention, for those of ordinary skills, do not paying under the prerequisite of creative work, can also obtain according to these accompanying drawings other accompanying drawing.
Fig. 1 is according to the schematic diagram of the management system for concrete mixing plant of the present invention embodiment;
Fig. 2 is according to the process flow diagram of the management method for concrete mixing plant of the present invention embodiment.
Embodiment
With reference to the accompanying drawings the present invention is described more fully, exemplary embodiment of the present invention is wherein described.Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is clearly and completely described, obviously, described embodiment is only the present invention's part embodiment, rather than whole embodiment.Embodiment based in the present invention, those of ordinary skills, not making the every other embodiment obtaining under creative work prerequisite, belong to the scope of protection of the invention.
As shown in Figure 1, the management system for concrete mixing plant comprises: unified inking device 11, scheduler task inking device 12 and Automatic dispatching control device 13.
Unified inking device 11 for configure the production scheduling basic data of concrete mixing plant and just production scheduling basic data be stored in database 18.Production scheduling basic data comprises: production line data and haulage vehicle data etc.Production line data comprise data such as the model, output, host computer of each equipment in production line etc.Haulage vehicle data comprise the information such as the model, load-carrying, vehicle condition, state of license number, vehicle.
Scheduler task inking device 12 configures Automatic dispatching task and Automatic dispatching task is stored in database 18 according to concrete production task.Automatic dispatching task comprises: producer amount, haulage vehicle quantity, concrete mix, build position etc.
Automatic dispatching control device 14 obtains automatic scheduler task and production scheduling basic data from database 18, according to production scheduling basic data generate corresponding to Automatic dispatching task with haulage vehicle travel line.Equipment steering order comprises: producer amount, concrete mix etc.
Automatic dispatching control device 14 sends to industrial computer 15 by equipment steering order, receives the execution result information of industrial computer 15 actuating equipment steering orders, and haulage vehicle travel line is sent to scheduling display device 19.The route that the driver of haulage vehicle shows by scheduling display device 19 receives concrete with place between the reality of regulation.
Industrial computer 15 is according to equipment steering order, by slave computer 16, drive the stirring host 17 of concrete mixing plant to produce, equipment steering order comprises: producer amount, concrete mix etc., and the result of device fabrication is sent to Automatic dispatching control device 14.
According to one embodiment of present invention, unified inking device 11 configuration production scheduling basic datas, comprise the production line that can participate in Automated Scheduling, and vehicle that can Automatic dispatching, can realize enabling and forbidding of vehicle.When being set, the production line that can participate in Automated Scheduling to take into full account the concrete condition of production line, for stopping using or the not fertile production line of other reasons not should give configuration, arrange can Automatic dispatching vehicle time, the situation of vehicle and the priority of Automatic dispatching also should be paid attention to.
According to one embodiment of present invention, Automatic dispatching control device 14 can arrange Automatic dispatching pond module for storing Automatic dispatching task, and the priority in Automatic dispatching pond also can be set, and production task is dispatched according to priority automatically.
According to one embodiment of present invention, Automatic dispatching control device 14 receives the steering order that staff issues, open Automated Scheduling, from database 18, obtain automatic scheduler task and production scheduling basic data, according to configuration specification, according to production scheduling basic data, generate equipment steering order and the haulage vehicle travel line corresponding to Automatic dispatching task, carry out Automatic dispatching.Automatic dispatching control device 14 is sent to industrial computer 15 by equipment steering order, and equipment steering order is recorded in database 18 and is convenient to trace.
According to one embodiment of present invention, Automatic dispatching control device 14 can carry out data interaction by data communication equipment (DCE) and industrial computer 15, and obtains the real-time information of industrial computer 15 and feed back and upgrade related data.Scheduling display device 19 is liquid crystal large-size screen monitors, shows haulage vehicle travel line, guarantees the promptness of vehicle scheduling.
According to one embodiment of present invention, independently data communication module can be set, data communication module completes the data transmission of Automatic dispatching steering order, and the related protocol by http communicates.For example, data communication module completes the data transmission between automatic scheduling control system and industrial control system, by the WebServices with regard to SOAP or ICP/IP protocol, communicates.
Automatic dispatching control device 14 provides the control page, the startup Automatic dispatching instruction sending for receiving user.Automatic dispatching control device 14 by SOAP or ICP/IP protocol to industrial computer 15 transmitting apparatus steering orders and receive the execution result information of industrial computer actuating equipment steering order.
According to one embodiment of present invention, independently database manipulation module can be set.Database manipulation module completes information inquiry/access/additions and deletions for database 18 and changes and the operation such as look into correlation function is provided.Database 18 can be MS SqlServer2005, ORACLE etc., and database cluster can be set, and can set up rational DB Backup mechanism according to master slave mode, makes system possess good fault-tolerant disaster tolerance ability.Each equipment of management system for concrete mixing plant of the present invention all has Load Balance Design.
According to one embodiment of present invention, management system for concrete mixing plant of the present invention has safe network topology structure, also comprises: network security monitoring system, firewall system, network system for real-time intrusion detection, virus prevention system, smart card system, data encryption system etc.
According to one embodiment of present invention, the hardware device of the management system for concrete mixing plant of the present invention, can carry out authentication and checking, and the control that can conduct interviews, can prevent object reuse, can audit to regular job.
According to one embodiment of present invention, management system for concrete mixing plant of the present invention, can adopt the framework form of B/S and C/S combination, architecture in conjunction with the MVC of three layers, utilize the correlation techniques such as middleware, database and server, in conjunction with advanced platforms such as integration type software development environments, build into collection advance, practicality, security, opening, networking and personalized public information and take platform.In ease for use and hommization on fully meeting user's use, accomplish to use steady, safety and efficiently.
According to one embodiment of present invention, user management device 13 also arranges the user right corresponding with user role for user role is set, and when user logins, username and password is carried out to authentication.User role can be keeper or domestic consumer etc.Keeper and domestic consumer can be by internet access native systems, and meanwhile, administrator also can access native system in LAN (Local Area Network).
Management system for concrete mixing plant of the present invention is distributed architecture, worked in coordination with Automated Scheduling, for system true(-)running provides basic guarantee, and can guarantee the transmission of data communication, the data analysis that the related data that produces and accumulate in Automatic dispatching production run is related system provides effective foundation.
According to one embodiment of present invention, 12 pairs of Automatic dispatching tasks of scheduler task inking device arrange priority.Automatic dispatching control device 14 generates equipment steering order and the haulage vehicle travel line corresponding to Automatic dispatching task according to the priority orders of Automatic dispatching task and according to production scheduling basic data.Automatic dispatching control device 14 is stored in equipment steering order and haulage vehicle travel line in database 18, and the execution result information that industrial computer 15 is sent is stored in database 18.
Fig. 2 is according to the process flow diagram of the management method for concrete mixing plant of the present invention embodiment.As shown in Figure 2:
Industrial computer drives the equipment of concrete mixing plant to produce according to equipment steering order, and the result of device fabrication is sent to Automatic dispatching control device.Scheduling display device shows haulage vehicle travel line.
According to one embodiment of present invention, user role be set and the user right corresponding with user role is set, and when user logins, username and password being carried out to authentication.By controlling the page, send the instruction of startup Automatic dispatching.By SOAP or ICP/IP protocol to industrial computer transmitting apparatus steering order and receive the execution result information of industrial computer actuating equipment steering order.
According to one embodiment of present invention, Automatic dispatching task is arranged to priority.According to the priority orders of Automatic dispatching task and according to production scheduling basic data, generate equipment steering order and the haulage vehicle travel line corresponding to Automatic dispatching task.Equipment steering order and haulage vehicle travel line are stored in database, and the execution result information that industrial computer is sent is stored in database.
Management system for concrete mixing plant of the present invention and method, on the basis of former manual dispatching, be optimized and promote, can greatly improve the efficiency of scheduling, optimized schedule regulation, make the operation flow standardization more of scheduling, guaranteed the transparency of business, strengthened the practical application effect of working specification, there is general promotional value, freed dispatcher's working load, liberated labour, broken away from repetitive operation, the personnel work efficiency of making effectively promotes, and effectively reduce scheduling error probability, validity and the accuracy of despatching work have been guaranteed.
Management system for concrete mixing plant of the present invention and method, made up the defect of manual dispatching effectively, makes the carrying out that despatching work can whole day 7*24 hour, improved enterprise's production scheduling efficiency, increased the profit of enterprise.
May realize in many ways method and system of the present invention.For example, can realize method and system of the present invention by any combination of software, hardware, firmware or software, hardware, firmware.The said sequence that is used for the step of method is only in order to describe, and the step of method of the present invention is not limited to above specifically described order, unless otherwise specified.In addition, in certain embodiments, can be also the program being recorded in recording medium by the invention process, these programs comprise for realizing the machine readable instructions of the method according to this invention.Thereby the present invention also covers storage for carrying out the recording medium of the program of the method according to this invention.
Description of the invention provides for example with for the purpose of describing, and is not exhaustively or limit the invention to disclosed form.Many modifications and variations are obvious for the ordinary skill in the art.Selecting and describing embodiment is for better explanation principle of the present invention and practical application, thereby and makes those of ordinary skill in the art can understand the various embodiment with various modifications that the present invention's design is suitable for special-purpose.
Claims (10)
1. for a management system for concrete mixing plant, it is characterized in that, comprising:
Unified inking device, for configuring the production scheduling basic data of concrete mixing plant and described production scheduling basic data being stored in to database; Described production scheduling basic data comprises: production line data and haulage vehicle data;
Scheduler task inking device, for configuring Automatic dispatching task and described Automatic dispatching task be stored in to database according to concrete production task; Described Automatic dispatching task comprises: producer amount, haulage vehicle quantity, concrete mix, build position;
Automatic dispatching control device, for obtaining automatic scheduler task and production scheduling basic data from database, according to production scheduling basic data, generate equipment steering order and the haulage vehicle travel line corresponding to Automatic dispatching task, equipment steering order is sent to industrial computer, receive industrial computer and carry out the execution result information of described equipment steering order, and haulage vehicle travel line is sent to scheduling display device.
Wherein, scheduling display device shows described haulage vehicle travel line.
2. the system as claimed in claim 1, is characterized in that, also comprises:
User management device for user role being set and the user right corresponding with user role being set, and carries out authentication to username and password when user logins.
3. system as claimed in claim 2, is characterized in that, also comprises:
Described Automatic dispatching control device provides the control page, the startup Automatic dispatching instruction sending for receiving user;
Described Automatic dispatching control device by SOAP or ICP/IP protocol to described industrial computer transmitting apparatus steering order and receive the execution result information that industrial computer is carried out described equipment steering order.
4. system as claimed in claim 3, is characterized in that:
Described scheduler task inking device arranges priority to Automatic dispatching task;
Described Automatic dispatching control device generates equipment steering order and the haulage vehicle travel line corresponding to Automatic dispatching task according to the priority orders of Automatic dispatching task and according to production scheduling basic data.
5. system as claimed in claim 4, is characterized in that:
Automatic dispatching control device is stored in equipment steering order and haulage vehicle travel line in database, and the execution result information that industrial computer is sent is stored in database;
Wherein, industrial computer drives the equipment of concrete mixing plant to produce according to described equipment steering order, and the result of device fabrication is sent to described Automatic dispatching control device.
6. for a management method for concrete mixing plant, it is characterized in that, comprising:
The production scheduling basic data of configuration concrete mixing plant is also stored in described production scheduling basic data in database; Described production scheduling basic data comprises: production line data and haulage vehicle data;
According to concrete production task, configure Automatic dispatching task and described Automatic dispatching task is stored in database; Described Automatic dispatching task comprises: producer amount, haulage vehicle quantity, concrete mix, build position;
From database, obtain automatic scheduler task and production scheduling basic data, according to production scheduling basic data, generate equipment steering order and the haulage vehicle travel line corresponding to Automatic dispatching task;
Equipment steering order is sent to industrial computer, receive the execution result information of industrial computer actuating equipment steering order, and haulage vehicle travel line is sent to scheduling display device;
Wherein, scheduling display device shows described haulage vehicle travel line.
7. method as claimed in claim 6, is characterized in that:
User role be set and the user right corresponding with user role is set, and when user logins, username and password being carried out to authentication.
8. method as claimed in claim 7, is characterized in that:
By controlling the page, send the instruction of startup Automatic dispatching;
By SOAP or ICP/IP protocol to described industrial computer transmitting apparatus steering order and receive the execution result information of industrial computer actuating equipment steering order.
9. method as claimed in claim 8, is characterized in that:
Automatic dispatching task is arranged to priority;
According to the priority orders of Automatic dispatching task and according to production scheduling basic data, generate equipment steering order and the haulage vehicle travel line corresponding to Automatic dispatching task.
10. method as claimed in claim 9, is characterized in that:
Equipment steering order and haulage vehicle travel line are stored in database, and the execution result information that industrial computer is sent is stored in database;
Wherein, industrial computer drives the equipment of concrete mixing plant to produce according to equipment steering order, and the result of device fabrication is sent to described Automatic dispatching control device.
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