CN103757818B - Carbon fiber tri-dimensional fabric braiding machine - Google Patents

Abstract

The invention discloses a kind of carbon fiber tri-dimensional fabric braiding machine, comprise frame and be arranged on carbon-point fixed mount mechanism in frame, carbon-point fixed mount positioning and clamping mechanism, the quantitative elevating mechanism of carbon-point, the quantitative elevating mechanism of braided fabric, carbon-point fixed mount 120 ° of position rotating mechanisms, X to guide travelling mechanism and Y-direction guide travelling mechanism, the top planes of frame is work top, and the side of frame is provided with electric control box and control panel case; Electric control system is provided with in electric control box, electric control system comprise Main Control Unit and, carbon-point elevating control unit, braided fabric elevating control unit, carbon-point fixed mount rotation control unit, X to guide control unit and Y-direction guide control unit, be provided with human-computer interaction device in control panel case.Compact conformation of the present invention, rationally novel in design, reduce labour intensity, improve production efficiency and the quality of production, practical, result of use is good, is convenient to promote the use of.

Description

Carbon fiber tri-dimensional fabric braiding machine

Technical field

The invention belongs to technical field of textile machine, especially relate to a kind of carbon fiber tri-dimensional fabric braiding machine.

Background technology

Traditional carbon fiber tri-dimensional fabric processing is undertaken by braiding manually, and labour intensity is high, and the uniformity of quality cannot ensure, production efficiency is very low.Along with progress and the expanding economy of society, weave the demand that three dimensional fabric can not meet market manually, be therefore badly in need of a kind of carbon fiber tri-dimensional fabric braiding machine and weave to solve the problem brought manually.

Summary of the invention

Technical problem to be solved by this invention is for above-mentioned deficiency of the prior art, a kind of carbon fiber tri-dimensional fabric braiding machine is provided, its compact conformation, rationally novel in design, reduce labour intensity, improve production efficiency and the quality of production, practical, result of use is good, is convenient to promote the use of.

For solving the problems of the technologies described above, the technical solution used in the present invention is: a kind of carbon fiber tri-dimensional fabric braiding machine, it is characterized in that: comprise frame and be arranged on carbon-point fixed mount mechanism in frame, carbon-point fixed mount positioning and clamping mechanism, the quantitative elevating mechanism of carbon-point, the quantitative elevating mechanism of braided fabric, carbon-point fixed mount 120 ° of position rotating mechanisms, X to guide travelling mechanism and Y-direction guide travelling mechanism, the top planes of described frame is work top, and the side of described frame is provided with electric control box and control panel case; Electric control system is provided with in described electric control box, described electric control system comprise Main Control Unit and connect with Main Control Unit carbon-point elevating control unit, braided fabric elevating control unit, carbon-point fixed mount rotation control unit, X is to guide control unit and Y-direction guide control unit, be provided with human-computer interaction device in described control panel case, described human-computer interaction device connects with Main Control Unit;

Described carbon-point fixed mount positioning and clamping mechanism comprises carbon-point fixed mount pallet and the multiple positioning sleeves for positioning carbon-point fixed mount mechanism installation site in the horizontal direction;

Described carbon-point fixed mount mechanism comprises the first carbon-point set gradually from top to bottom and inserts dish, dish inserted by second carbon-point, 3rd carbon-point inserts dish and carbon-point chassis, described first carbon-point is inserted between dish and the slotting dish of the second carbon-point and is provided with multiple spacer sleeve, multiple positioning sleeve be all arranged on the 3rd carbon-point insert dish with carbon-point chassis between and setting position is relative up and down with multiple spacer sleeve, dish inserted by described first carbon-point, dish inserted by second carbon-point and multiple spacer sleeve is connected to one, all be fixedly connected with in each described spacer sleeve and stretch out downwards and insert dish through the 3rd carbon-point successively from top to bottom, positioning sleeve, the guide pillar of carbon-point chassis and carbon-point fixed mount pallet, dish inserted by described 3rd carbon-point, positioning sleeve, carbon-point chassis and carbon-point fixed mount pallet are connected to one, dish inserted by described first carbon-point, dish inserted by the second carbon-point and carbon-point jack dish being provided with the insertion of multiple confession carbon-point inserted by the 3rd carbon-point, multiple carbon-point jack is distributed on multiple regular hexagons that inscribed circle diameter increases gradually, spacing between multiple carbon-point jack is all equal, the carbon-point jack that dish inserted by described first carbon-point, dish inserted by the second carbon-point and the 3rd carbon-point is inserted on dish is oppositely arranged up and down, and the space between adjacent rows carbon-point jack is lead for doffing tube the carbon fiber passage that carbon fiber runs,

The quantitative elevating mechanism of described carbon-point comprises carbon-point lifting shaft and for driving the first servomotor of carbon-point lifting shaft elevating movement, and for by the power transmission of the first servomotor to the carbon-point lifting drive transmission mechanism of carbon-point lifting shaft be used for the first transmission mechanism fixed mount installing described carbon-point lifting drive transmission mechanism, described carbon-point fixed mount pallet is fixedly connected on the top of carbon-point lifting shaft; Described first servomotor connects with carbon-point elevating control unit;

The quantitative elevating mechanism of described braided fabric comprises braided fabric pallet, braided fabric lifting hollow shaft, be sleeved on the braided fabric tray both slid cover of braided fabric lifting hollow shaft outside and the second servomotor for driving braided fabric to be elevated hollow shaft elevating movement, and for the power transmission of the second servomotor to be elevated the braided fabric lifting drive transmission mechanism of hollow shaft to braided fabric, described braided fabric tray both slid puts the second transmission mechanism fixed mount be fixedly connected with for installing described braided fabric lifting drive transmission mechanism, it is outside that described braided fabric lifting hollow shaft sleeve is contained in carbon-point lifting shaft, described braided fabric pallet is fixedly connected on the top of braided fabric lifting hollow shaft, described braided fabric pallet is provided with locating hole, the guide pin bushing that the bottom for guide pillar is inserted is provided with in described locating hole, the bottom of described guide pillar is fixedly connected with guide pin bushing, described first transmission mechanism fixed mount is fixedly connected on the bottom of braided fabric pallet, described second servomotor connects with braided fabric elevating control unit,

Described carbon-point fixed mount 120 ° of position rotating mechanisms comprise the rotating mechanism pedestal of hollow setting and the 3rd servomotor for driving braided fabric to be elevated hollow shaft rotary motion, and for the power transmission of the 3rd servomotor to be elevated the rotary power transmission mechanism of hollow shaft to braided fabric; Described braided fabric lifting hollow shaft is rotatably connected on rotating mechanism base interior, described rotating mechanism pedestal is fixedly connected with the 3rd transmission mechanism fixed mount for installing described rotary power transmission mechanism; Described 3rd servomotor connects with carbon-point fixed mount rotation control unit;

Described X comprises X direction guiding rail to guide travelling mechanism and is connected to the second drive pulley and the 3rd drive pulley at X direction guiding rail two ends, one end near the second drive pulley on described X direction guiding rail is connected with installing plate, the first drive pulley that described installing plate is provided with the 4th servomotor and is coaxially connected with the second drive pulley, the output shaft of described 4th servomotor is connected with the first motor-driven belt wheel, described first motor-driven belt wheel and the first drive pulley are connected with the first motor curved tooth driving belt, described second drive pulley and the 3rd drive pulley are connected with open type curved tooth driving belt, described open type curved tooth driving belt is fixedly connected with doffing tube seat, described doffing tube seat is fixedly connected with doffing tube, described 4th servomotor connects to guide control unit with X,

Described Y-direction guide travelling mechanism comprises the 5th servomotor, be disposed on the first Y-direction guide rail on work top and the second Y-direction guide rail, rack-mounted leading screw, and to penetrate in X direction guiding rail and for promoting the distance rod of X direction guiding rail at the first Y-direction guide rail and the second Y-direction moving on rails, described distance rod is fixedly connected with X direction guiding rail by force application arm, described X direction guiding rail is connected with the first Y-direction guide rail by the first adapter, described X direction guiding rail is connected with the second Y-direction guide rail by the second adapter, the side of described work top is connected with the second connecting plate, described second connecting plate is connected with Y-direction and runs gearbox, described Y-direction is run on gearbox and is connected with the first connecting plate, described first connecting plate is connected with the 5th servomotor, the output shaft of described 5th servomotor is connected with the second motor-driven belt wheel, the power shaft of described Y-direction operation gearbox is connected with the 4th drive pulley, described second motor-driven belt wheel and the 4th drive pulley are connected with the second motor curved tooth driving belt, the output shaft of described Y-direction operation gearbox is connected with gearbox output gear, described leading screw is fixedly connected with the lead screw transmission gear engaged with gearbox output gear, described leading screw is connected with screw, described distance rod is fixedly connected with screw, described 5th servomotor connects with Y-direction guide control unit.

Above-mentioned carbon fiber tri-dimensional fabric braiding machine, is characterized in that: described Main Control Unit comprises micro controller module and the crystal oscillating circuit that connects with micro controller module and reset circuit, described carbon-point elevating control unit comprises the first signal isolation module connected with micro controller module, and the first motor driver module to connect with the first signal isolation module and the first switching value interface module, described first servomotor connects with the first motor driver module, described first servomotor is provided with the first encoder for detecting rotating speed and the turned position of the first servomotor, described first encoder connects with the first signal isolation module, described frame is provided with for carrying out the first spacing upper limit position switch to the ascending motion of the quantitative elevating mechanism of carbon-point and for carrying out the first spacing lower position switch to the descending motion of the quantitative elevating mechanism of carbon-point, described first upper limit position switch and the first lower position switch all connect with the first switching value interface module,

Described braided fabric elevating control unit comprises the secondary signal isolation module connected with micro controller module, and the second motor driver module to connect with secondary signal isolation module and second switch amount interface module, described second servomotor connects with the second motor driver module, described second servomotor is provided with the second encoder for detecting rotating speed and the turned position of the second servomotor, described second encoder connects with secondary signal isolation module, described frame is provided with for carrying out the second spacing upper limit position switch to the ascending motion of the quantitative elevating mechanism of braided fabric, described braided fabric tray both slid puts and is provided with for carrying out the second spacing lower position switch to the descending motion of the quantitative elevating mechanism of braided fabric, described second upper limit position switch and the second lower position switch all connect with second switch amount interface module,

Described carbon-point fixed mount rotation control unit comprises the 3rd signal isolation module connected with micro controller module, and the 3rd motor driver module to connect with the 3rd signal isolation module and the 3rd switching value interface module, described 3rd servomotor connects with the 3rd motor driver module, described 3rd servomotor is provided with the 3rd encoder for detecting rotating speed and the turned position of the 3rd servomotor, described 3rd encoder connects with the 3rd signal isolation module, the outer edge of described braided fabric tray both slid cover is evenly provided with three hall position sensors, described rotating mechanism pedestal is fixedly connected with Receiver installing rack, described Receiver installing rack is fixedly connected with the Receiver for responding to three hall position sensors, described Receiver connects with the 3rd switching value interface module,

Described X comprises the 4th signal isolation module connected with micro controller module to guide control unit, and the 4th motor driver module to connect with the 4th signal isolation module and the 4th switching value interface module, described 4th servomotor connects with the 4th motor driver module, described 4th servomotor is provided with the 4th encoder for detecting rotating speed and the turned position of the 4th servomotor, described 4th encoder connects with the 4th signal isolation module, described first adapter and the second adapter are provided with the photoelectric detection switch for detecting the position of carbon-point, described photoelectric detection switch connects with the 4th switching value interface module,

Described Y-direction guide control unit comprises the 5th signal isolation module connected with micro controller module and the 5th motor driver module connected with the 5th signal isolation module, described 5th servomotor connects with the 5th motor driver module, described 5th servomotor is provided with the 5th encoder for detecting rotating speed and the turned position of the 5th servomotor, described 5th encoder connects with the 5th signal isolation module;

Described human-computer interaction device is made up of button operation circuit module and LCDs, and described button operation circuit module and LCDs all connect with micro controller module.

Above-mentioned carbon fiber tri-dimensional fabric braiding machine, is characterized in that: described micro controller module is ARM microcontroller module.

Above-mentioned carbon fiber tri-dimensional fabric braiding machine, it is characterized in that: dish inserted by described first carbon-point, dish inserted by the second carbon-point and multiple spacer sleeve is connected to one by screw, and described 3rd carbon-point is inserted dish, positioning sleeve, carbon-point chassis and carbon-point fixed mount pallet and is connected to one by screw.

Above-mentioned carbon fiber tri-dimensional fabric braiding machine, it is characterized in that: described carbon-point lifting drive transmission mechanism comprises the first motor-driven gear, first duplicate gear, first gearbox input gear, carbon-point lifting gearbox, carbon-point lifter wheel and carbon-point lifter rack, described first motor-driven gear is connected on the output shaft of the first servomotor, described first duplicate gear is by gear shaft and be connected to the gear wheel at gear shaft two ends and pinion is formed, form pinion and the first motor-driven gears meshing of the first duplicate gear, the gear wheel forming the first duplicate gear engages with the first gearbox input gear, first gearbox input gear is connected on the power shaft of carbon-point lifting gearbox, carbon-point lifter wheel is connected on the output shaft of carbon-point lifting gearbox, carbon-point lifter rack is fixedly connected on the side of carbon-point lifting shaft, described carbon-point lifter wheel is meshed with carbon-point lifter rack, the position of engaging of described carbon-point lifter wheel and carbon-point lifter rack exposes that to be elevated hollow shaft at braided fabric outside, described carbon-point lifting gearbox is arranged on the first transmission mechanism fixed mount, and described carbon-point lifting gearbox is fixedly connected with the 3rd connecting plate, and described first servomotor and the first duplicate gear are installed on the 3rd connecting plate.

Above-mentioned carbon fiber tri-dimensional fabric braiding machine, it is characterized in that: described braided fabric lifting drive transmission mechanism comprises the second motor-driven gear, second duplicate gear, second gearbox input gear, braided fabric lifting gearbox, braided fabric lifter wheel and braided fabric lifter rack, described second motor-driven gear is connected on the output shaft of the second servomotor, described second duplicate gear is by gear shaft and be connected to the gear wheel at gear shaft two ends and pinion is formed, form pinion and the second motor-driven gears meshing of the second duplicate gear, the gear wheel forming the second duplicate gear engages with the second gearbox input gear, second gearbox input gear is connected on the power shaft of braided fabric lifting gearbox, braided fabric lifter wheel is connected on the output shaft of braided fabric lifting gearbox, braided fabric lifter rack is installed in the side of braided fabric lifting hollow shaft, described braided fabric lifter wheel is meshed with braided fabric lifter rack, described braided fabric lifting gearbox is arranged on the second transmission mechanism fixed mount, and described braided fabric lifting gearbox is fixedly connected with the 4th connecting plate, and described second servomotor and the second duplicate gear are installed on the 4th connecting plate.

Above-mentioned carbon fiber tri-dimensional fabric braiding machine, it is characterized in that: described rotary power transmission mechanism comprises the 3rd motor-driven gear, 3rd duplicate gear, 3rd gearbox input gear, rotate gearbox, second swing pinion and the first swing pinion, described 3rd motor-driven gear is connected on the output shaft of the 3rd servomotor, described 3rd duplicate gear is by gear shaft and be connected to the gear wheel at gear shaft two ends and pinion is formed, form pinion and the 3rd motor-driven gears meshing of the 3rd duplicate gear, the gear wheel forming the 3rd duplicate gear engages with the 3rd gearbox input gear, 3rd gearbox input gear is connected on the power shaft of rotation gearbox, second swing pinion is connected on the output shaft of rotation gearbox, first swing pinion is connected to the bottom of braided fabric lifting hollow shaft, described first swing pinion is meshed with the second swing pinion, described rotation gearbox is arranged on the 3rd transmission mechanism fixed mount, described rotation gearbox is fixedly connected with the 5th connecting plate, and described 3rd servomotor and the 3rd duplicate gear are installed on the 5th connecting plate.

Above-mentioned carbon fiber tri-dimensional fabric braiding machine, is characterized in that: described braided fabric lifting hollow shaft is rotatably connected on rotating mechanism base interior by upper thrust bearing and lower ball bearing.

Above-mentioned carbon fiber tri-dimensional fabric braiding machine, it is characterized in that: described X direction guiding rail is fixedly connected with belt tension regulating arm, described belt tension regulating arm is connected with the tension adjustment screw for being regulated open type curved tooth belt tension by belt tension regulating arm.

Above-mentioned carbon fiber tri-dimensional fabric braiding machine, is characterized in that: described leading screw is fixed in frame by leading screw seat.

The present invention compared with prior art has the following advantages:

1, compact conformation of the present invention, rationally novel in design.

2, adopt the present invention to carry out carbon fiber tri-dimensional fabric braiding, whole braiding process is without the need to manual intervention, and the coordination matched motion of each mechanism achieves automation, significantly can reduce labour intensity and significantly enhance productivity.

3, adopt the present invention, the quality of the braided fabric of braiding is good.

4, of the present invention practical, result of use is good, is convenient to promote the use of.

In sum, compact conformation of the present invention, rationally novel in design, reduce labour intensity, improve production efficiency and the quality of production, practical, result of use is good, is convenient to promote the use of.

Below by drawings and Examples, technical scheme of the present invention is described in further detail.

Accompanying drawing explanation

Fig. 1 is overall structure schematic diagram of the present invention.

Fig. 2 is the front view of carbon-point fixed mount mechanism of the present invention.

Fig. 3 is the top view of Fig. 2.

Fig. 4 is the schematic diagram of doffing tube running orbit.

Fig. 5 is the overall structure schematic diagram of carbon-point fixed mount mechanism of the present invention, the quantitative elevating mechanism of carbon-point, the quantitative elevating mechanism of braided fabric and carbon-point fixed mount 120 ° of position rotating mechanisms.

Fig. 6 is the side view of Fig. 5.

Fig. 7 is the operation principle schematic diagram of the quantitative elevating mechanism of carbon-point of the present invention.

Fig. 8 is the operation principle schematic diagram of the quantitative elevating mechanism of braided fabric of the present invention.

Fig. 9 is the operation principle schematic diagram of carbon-point fixed mount 120 ° of position rotating mechanisms of the present invention.

Figure 10 is the top view of Fig. 9.

Figure 11 is the structural representation of X of the present invention to guide travelling mechanism.

Figure 12 is the left view of Figure 11.

Figure 13 is the structural representation of Y-direction guide travelling mechanism of the present invention.

Figure 14 is the right view of Figure 13.

Figure 15 is the schematic block circuit diagram of electric control system of the present invention and human-computer interaction device.

Description of reference numerals:

1-frame; 2-carbon-point fixed mount mechanism; Dish inserted by 2-1-the first carbon-point;

Dish inserted by 2-2-the second carbon-point; Dish inserted by 2-3-the 3rd carbon-point; 2-4-carbon-point chassis;

2-5-guide pillar; 2-6-spacer sleeve; 2-7-carbon-point jack;

3-carbon-point fixed mount positioning and clamping mechanism; 3-1-positioning sleeve;

3-2-carbon-point fixed mount pallet; The quantitative elevating mechanism of 4-carbon-point; 4-1-carbon-point lifting shaft;

4-2-carbon-point lifter wheel; 4-3-the first transmission mechanism fixed mount;

4-4-carbon-point lifter rack; 4-5-carbon-point lifting gearbox;

4-6-the first motor-driven gear; 4-7-the first duplicate gear;

4-8-the first gearbox input gear; 4-9-the first servomotor;

4-10-the 3rd connecting plate; The quantitative elevating mechanism of 5-braided fabric;

5-1-braided fabric pallet; 5-2-braided fabric tray both slid cover;

5-3-the second servomotor; 5-4-the second motor-driven gear;

5-5-the second duplicate gear; 5-6-braided fabric lifting gearbox;

5-7-the second gearbox input gear; 5-8-braided fabric lifting hollow shaft;

5-9-braided fabric lifter rack; 5-10-guide pin bushing; 5-11-braided fabric lifter wheel;

5-12-the 4th connecting plate; 5-13-the second transmission mechanism fixed mount;

6-carbon-point fixed mount, 120 ° of position rotating mechanisms; 6-1-rotating mechanism pedestal;

6-2-the 3rd servomotor; 6-3-the first swing pinion;

6-4-the 3rd transmission mechanism fixed mount; 6-5-the 3rd motor-driven gear;

6-6-the 3rd duplicate gear; 6-7-the 3rd gearbox input gear;

6-8-the second swing pinion; 6-9-lower ball bearing; 6-10-upper thrust bearing;

6-11-rotation gearbox; 6-12-the 5th connecting plate; 6-13-hall position sensor;

6-14-Receiver; 6-15-Receiver installing rack; 7-X is to guide travelling mechanism;

7-1-the 4th servomotor; 7-2-the first motor-driven belt wheel;

7-3-the first motor curved tooth driving belt; 7-4-the first drive pulley;

7-5-the second drive pulley; 7-6-open type curved tooth driving belt; 7-7-the 3rd drive pulley;

7-8-X direction guiding rail; 7-9-doffing tube seat; 7-10-installing plate;

7-11-doffing tube; 7-12-belt tension regulating arm;

7-13-tension adjustment screw; 7-14-the first adapter; 7-15-the second adapter;

8-Y-direction guide travelling mechanism; 8-1-the first Y-direction guide rail; 8-2-the second Y-direction guide rail;

8-3-the 5th servomotor; 8-4-the second motor-driven belt wheel;

8-5-the second motor curved tooth driving belt; 8-6-the 4th drive pulley; 8-7-Y-direction runs gearbox;

8-8-gearbox output gear; 8-9-lead screw transmission gear; 8-10-leading screw seat;

8-11-leading screw; 8-12-screw; 8-13-distance rod;

8-14-the second connecting plate; 8-15-force application arm; 8-16-the first connecting plate;

9-electric control box; 10-control panel case; 11-work top;

12-Main Control Unit; 12-1-micro controller module; 12-2-crystal oscillating circuit;

12-3-reset circuit; 13-carbon-point elevating control unit;

13-1-the first signal isolation module; 13-2-the first motor driver module;

13-3-the first switching value interface module; 14-braided fabric elevating control unit;

14-1-secondary signal isolation module; 14-2-the second motor driver module;

14-3-second switch amount interface module; 15-carbon-point fixed mount rotation control unit;

15-1-the 3rd signal isolation module; 15-2-the 3rd motor driver module;

15-3-the 3rd switching value interface module; 16-X is to guide control unit;

16-1-the 4th signal isolation module; 16-2-the 4th motor driver module;

16-3-the 4th switching value interface module; 17-Y-direction guide control unit;

17-1-the 5th signal isolation module; 17-2-the 5th motor driver module;

18-human-computer interaction device; 18-1-button operation circuit module; 18-2-LCDs;

19-the first encoder; 20-the first upper limit position switch; 21-the first lower position switch;

22-the second encoder; 23-the second upper limit position switch; 24-the second lower position switch;

25-the three encoder; 26-the four encoder; 27-photoelectric detection switch;

28-carbon-point; 29-carbon fiber passage; 30-doffing tube running orbit;

31-the five encoder.

Detailed description of the invention

As shown in Fig. 1 and Figure 15, the present invention includes frame 1 and be arranged on carbon-point fixed mount mechanism 2 in frame 1, carbon-point fixed mount positioning and clamping mechanism 3, the quantitative elevating mechanism of carbon-point 4, the quantitative elevating mechanism 5 of braided fabric, carbon-point fixed mount 120 ° of position rotating mechanisms 6, X to guide travelling mechanism 7 and Y-direction guide travelling mechanism 8, the top planes of described frame 1 is work top 11, and the side of described frame 1 is provided with electric control box 9 and control panel case 10; Electric control system is provided with in described electric control box 9, described electric control system comprise Main Control Unit 12 and connect with Main Control Unit 12 carbon-point elevating control unit 13, braided fabric elevating control unit 14, carbon-point fixed mount rotation control unit 15, X is to guide control unit 16 and Y-direction guide control unit 17, be provided with human-computer interaction device 18 in described control panel case 10, described human-computer interaction device 18 connects with Main Control Unit 12;

As shown in Fig. 2 and Fig. 5 and Fig. 6, described carbon-point fixed mount positioning and clamping mechanism 3 comprises carbon-point fixed mount pallet 3-2 and the multiple positioning sleeve 3-1 for positioning carbon-point fixed mount mechanism 2 installation site in the horizontal direction;

As shown in Fig. 2 ~ Fig. 6, described carbon-point fixed mount mechanism 2 comprises the first carbon-point set gradually from top to bottom and inserts dish 2-1, dish 2-2 inserted by second carbon-point, dish 2-3 and carbon-point chassis 2-4 inserted by 3rd carbon-point, described first carbon-point is inserted between dish 2-1 and the second carbon-point slotting dish 2-2 and is provided with multiple spacer sleeve 2-6, multiple positioning sleeve 3-1 be all arranged on the 3rd carbon-point insert dish 2-3 and carbon-point chassis 2-4 between and setting position is relative up and down with multiple spacer sleeve 2-6, dish 2-1 inserted by described first carbon-point, second carbon-point is inserted dish 2-2 and multiple spacer sleeve 2-6 and is connected to one, all be fixedly connected with in each described spacer sleeve 2-6 and stretch out downwards and insert dish 2-3 through the 3rd carbon-point successively from top to bottom, positioning sleeve 3-1, the guide pillar 2-5 of carbon-point chassis 2-4 and carbon-point fixed mount pallet 3-2, dish 2-3 inserted by described 3rd carbon-point, positioning sleeve 3-1, carbon-point chassis 2-4 and carbon-point fixed mount pallet 3-2 is connected to one, dish 2-1 inserted by described first carbon-point, dish 2-2 inserted by second carbon-point and carbon-point jack 2-7 dish 2-3 being provided with the insertion of multiple confession carbon-point 28 inserted by the 3rd carbon-point, multiple carbon-point jack 2-7 is distributed on multiple regular hexagons that inscribed circle diameter increases gradually, spacing between multiple carbon-point jack 2-7 is all equal, dish 2-1 inserted by described first carbon-point, second carbon-point insert dish 2-2 and the 3rd carbon-point insert dish 2-3 on carbon-point jack 2-7 be oppositely arranged up and down, space between adjacent rows carbon-point jack 2-7 is lead for doffing tube 7-11 the carbon fiber passage 29 that carbon fiber runs, doffing tube 7-11 leads carbon fiber and to run along carbon fiber passage 29, define doffing tube running orbit 30, such carbon-point jack 2-7 set-up mode, can make the present invention be applicable to the different weaving textile of shape and size size,

As shown in Fig. 5, Fig. 6 and Fig. 7, the quantitative elevating mechanism 4 of described carbon-point comprises carbon-point lifting shaft 4-1 and for driving the first servomotor 4-9 of carbon-point lifting shaft 4-1 elevating movement, and for by the power transmission of the first servomotor 4-9 to the carbon-point lifting drive transmission mechanism of carbon-point lifting shaft 4-1 be used for the first transmission mechanism fixed mount 4-3 installing described carbon-point lifting drive transmission mechanism, described carbon-point fixed mount pallet 3-2 is fixedly connected on the top of carbon-point lifting shaft 4-1; Described first servomotor 4-9 connects with carbon-point elevating control unit 13;

As Fig. 5, shown in Fig. 6 and Fig. 8, the quantitative elevating mechanism 5 of described braided fabric comprises braided fabric pallet 5-1, braided fabric lifting hollow shaft 5-8, be sleeved on the braided fabric tray both slid cover 5-2 of braided fabric lifting hollow shaft 5-8 outside and the second servomotor 5-3 for driving braided fabric to be elevated hollow shaft 5-8 elevating movement, and for the power transmission of the second servomotor 5-3 to be elevated the braided fabric lifting drive transmission mechanism of hollow shaft 5-8 to braided fabric, described braided fabric tray both slid cover 5-2 is fixedly connected with the second transmission mechanism fixed mount 5-13 for installing described braided fabric lifting drive transmission mechanism, it is outside that described braided fabric lifting hollow shaft 5-8 is sleeved on carbon-point lifting shaft 4-1, described braided fabric pallet 5-1 is fixedly connected on the top of braided fabric lifting hollow shaft 5-8, described braided fabric pallet 5-1 is provided with locating hole, the guide pin bushing 5-10 of the bottom insertion for guide pillar 2-5 is provided with in described locating hole, the bottom of described guide pillar 2-5 is fixedly connected with guide pin bushing 5-10, described first transmission mechanism fixed mount 4-3 is fixedly connected on the bottom of braided fabric pallet 5-1, described second servomotor 5-3 connects with braided fabric elevating control unit 14,

As shown in Fig. 5, Fig. 6, Fig. 9 and Figure 10, described carbon-point fixed mount 120 ° of position rotating mechanisms 6 comprise the rotating mechanism pedestal 6-1 of hollow setting and the 3rd servomotor 6-2 for driving braided fabric to be elevated hollow shaft 5-8 rotary motion, and for the power transmission of the 3rd servomotor 6-2 to be elevated the rotary power transmission mechanism of hollow shaft 5-8 to braided fabric; It is inner that described braided fabric lifting hollow shaft 5-8 is rotatably connected on rotating mechanism pedestal 6-1, described rotating mechanism pedestal 6-1 is fixedly connected with the 3rd transmission mechanism fixed mount 6-4 for installing described rotary power transmission mechanism; Described 3rd servomotor 6-2 connects with carbon-point fixed mount rotation control unit 15;

As Figure 11, Figure 12, shown in Figure 13 and Figure 14, described X comprises X direction guiding rail 7-8 to guide travelling mechanism 7 and is connected to the second drive pulley 7-5 and the 3rd drive pulley 7-7 at X direction guiding rail 7-8 two ends, one end near the second drive pulley 7-5 on described X direction guiding rail 7-8 is connected with installing plate 7-10, the first drive pulley 7-4 that described installing plate 7-10 is provided with the 4th servomotor 7-1 and is coaxially connected with the second drive pulley 7-5, the output shaft of described 4th servomotor 7-1 is connected with the first motor-driven belt wheel 7-2, described first motor-driven belt wheel 7-2 and the first drive pulley 7-4 is connected with the first motor curved tooth driving belt 7-3, described second drive pulley 7-5 and the 3rd drive pulley 7-7 is connected with open type curved tooth driving belt 7-6, described open type curved tooth driving belt 7-6 is fixedly connected with doffing tube seat 7-9, described doffing tube seat 7-9 is fixedly connected with doffing tube 7-11, described 4th servomotor 7-1 and X connects to guide control unit 16, during work, 4th servomotor 7-1 rotates, the first motor-driven belt wheel 7-2 is driven to rotate, first motor-driven belt wheel 7-2 drives the first drive pulley 7-4 to rotate by the first motor curved tooth driving belt 7-3, first drive pulley 7-4 drives the second drive pulley 7-5 synchronous axial system, second drive pulley 7-5 drives the 3rd drive pulley 7-7 synchronous axial system by open type curved tooth driving belt 7-6, achieve the transmission of open type curved tooth driving belt 7-6, open type curved tooth driving belt 7-6 drives doffing tube seat 7-9 back and forth to run along X direction guiding rail 7-8, the doffing tube 7-11 drawing carbon fiber back and forth runs along X direction guiding rail 7-8 simultaneously.The special construction of X direction guiding rail 7-8 keeps the doffing tube 7-11 drawing carbon fiber to be packed on doffing tube seat 7-9 along X direction guiding rail 7-8 linear reciprocation running orbit accurately.

As Figure 11, Figure 12, shown in Figure 13 and Figure 14, described Y-direction guide travelling mechanism 8 comprises the 5th servomotor 8-3, be disposed on the first Y-direction guide rail 8-1 on work top 11 and the second Y-direction guide rail 8-2, rack-mounted leading screw 8-11, and to penetrate in X direction guiding rail 7-8 and for promoting the distance rod 8-13 that X direction guiding rail 7-8 moves on the first Y-direction guide rail 8-1 and the second Y-direction guide rail 8-2, described distance rod 8-13 is fixedly connected with X direction guiding rail 7-8 by force application arm 8-15, described X direction guiding rail 7-8 is connected with the first Y-direction guide rail 8-1 by the first adapter 7-14, described X direction guiding rail 7-8 is connected with the second Y-direction guide rail 8-2 by the second adapter 7-15, the side of described work top 11 is connected with the second connecting plate 8-14, described second connecting plate 8-14 is connected with Y-direction and runs gearbox 8-7, described Y-direction is run on gearbox 8-7 and is connected with the first connecting plate 8-16, described first connecting plate 8-16 is connected with the 5th servomotor 8-3, the output shaft of described 5th servomotor 8-3 is connected with motor-driven belt wheel 8-4, the power shaft of described Y-direction operation gearbox 8-7 is connected with drive pulley 8-6, described motor-driven belt wheel 8-4 and drive pulley 8-6 is connected with the second motor curved tooth driving belt 8-5, the output shaft of described Y-direction operation gearbox 8-7 is connected with gearbox output gear 8-8, described leading screw 8-11 is fixedly connected with the lead screw transmission gear 8-9 engaged with gearbox output gear 8-8, described leading screw 8-11 is connected with screw 8-12, described distance rod 8-13 is fixedly connected with screw 8-12, described 5th servomotor 8-3 connects with Y-direction guide control unit 17.

During work, 5th servomotor 8-3 rotates, drive motor drive pulley 8-4 rotates, motor-driven belt wheel 8-4 drives drive pulley 8-6 to rotate by the second motor curved tooth driving belt 8-5, the power transmission of drive pulley 8-6 is to drive pulley 8-6 and pass to gearbox output gear 8-8 after drive pulley 8-6 speed change, gearbox output gear 8-8 drives lead screw transmission gear 8-9 to rotate, lead screw transmission gear 8-9 drives leading screw 8-11 to rotate, leading screw 8-11 drives screw 8-12 to promote distance rod 8-13, boosting-rod 8-15 is along the first Y-direction guide rail 8-1, second Y-direction guide rail 8-2 even running, namely X direction guiding rail 7-8 is promoted perpendicular to the first Y-direction guide rail 8-1, second Y-direction guide rail 8-2 even running, boosting-rod 8-15 is equidistant periodic running.

As shown in figure 15, in the present embodiment, described Main Control Unit 12 comprises micro controller module 12-1 and the crystal oscillating circuit 12-2 that connects with micro controller module 12-1 and reset circuit 12-3, described carbon-point elevating control unit 13 comprises the first signal isolation module 13-1 connected with micro controller module 12-1, and the first motor driver module 13-2 to connect with the first signal isolation module 13-1 and the first switching value interface module 13-3, described first servomotor 4-9 connects with the first motor driver module 13-2, described first servomotor 4-9 is provided with the first encoder 19 for detecting rotating speed and the turned position of the first servomotor 4-9, described first encoder 19 connects with the first signal isolation module 13-1, described frame 1 is provided with for carrying out the first spacing upper limit position switch 20 to the ascending motion of the quantitative elevating mechanism of carbon-point 4 and for carrying out the first spacing lower position switch 21 to the descending motion of the quantitative elevating mechanism of carbon-point 4, described first upper limit position switch 20 and the first lower position switch 21 all connect with the first switching value interface module 13-3,

Described braided fabric elevating control unit 14 comprises the secondary signal isolation module 14-1 connected with micro controller module 12-1, and the second motor driver module 14-2 to connect with secondary signal isolation module 14-1 and second switch amount interface module 14-3, described second servomotor 5-3 connects with the second motor driver module 14-2, described second servomotor 5-3 is provided with the second encoder 22 for detecting rotating speed and the turned position of the second servomotor 5-3, described second encoder 22 connects with secondary signal isolation module 14-1, described frame 1 is provided with for carrying out the second spacing upper limit position switch 23 to the ascending motion of the quantitative elevating mechanism of braided fabric 5, described braided fabric tray both slid cover 5-2 is provided with for carrying out the second spacing lower position switch 24 to the descending motion of the quantitative elevating mechanism of braided fabric 5, described second upper limit position switch 23 and the second lower position switch 24 all connect with second switch amount interface module 14-3,

Described carbon-point fixed mount rotation control unit 15 comprises the 3rd signal isolation module 15-1 connected with micro controller module 12-1, and the 3rd motor driver module 15-2 to connect with the 3rd signal isolation module 15-1 and the 3rd switching value interface module 15-3, described 3rd servomotor 6-2 connects with the 3rd motor driver module 15-2, described 3rd servomotor 6-2 is provided with the 3rd encoder 25 for detecting rotating speed and the turned position of the 3rd servomotor 6-2, described 3rd encoder 25 connects with the 3rd signal isolation module 15-1, the outer edge of described braided fabric tray both slid cover 5-2 is evenly provided with three hall position sensor 6-13, described rotating mechanism pedestal 6-1 is fixedly connected with Receiver installing rack 6-15, described Receiver installing rack 6-15 is fixedly connected with the Receiver 6-14 for responding to three hall position sensor 6-13, described Receiver 6-14 connects with the 3rd switching value interface module 15-3,

Described X comprises the 4th signal isolation module 16-1 connected with micro controller module 12-1 to guide control unit 16, and the 4th motor driver module 16-2 to connect with the 4th signal isolation module 16-1 and the 4th switching value interface module 16-3, described 4th servomotor 7-1 connects with the 4th motor driver module 16-2, described 4th servomotor 7-1 is provided with the 4th encoder 26 for detecting rotating speed and the turned position of the 4th servomotor 7-1, described 4th encoder 26 connects with the 4th signal isolation module 16-1, described first adapter 7-14 and the second adapter 7-15 is provided with the photoelectric detection switch 27 for detecting the position of carbon-point, described photoelectric detection switch 27 connects with the 4th switching value interface module 16-3, rotate 120 ° accurate location send signal by hall position sensor 6-13 contraposition after, feed back to Main Control Unit 12 by Receiver 6-14 and control the 3rd servomotor 6-2 and drive transmission system to quantize running to have come,

Described Y-direction guide control unit 17 comprises the 5th signal isolation module 17-1 connected with micro controller module 12-1 and the 5th motor driver module 17-2 connected with the 5th signal isolation module 17-1, described 5th servomotor 8-3 connects with the 5th motor driver module 17-2, described 5th servomotor 8-3 is provided with the 5th encoder 31 for detecting rotating speed and the turned position of the 5th servomotor 8-3, described 5th encoder 31 connects with the 5th signal isolation module 17-1;

Described human-computer interaction device 18 is made up of button operation circuit module 18-1 and LCDs 18-2, and described button operation circuit module 18-1 and LCDs 18-2 all connects with micro controller module 12-1.

In the present embodiment, described micro controller module 12-1 is ARM7 micro controller module.

In the present embodiment, dish 2-1 inserted by described first carbon-point, the second carbon-point is inserted dish 2-2 and multiple spacer sleeve 2-6 and is connected to one by screw, and described 3rd carbon-point inserts dish 2-3, positioning sleeve 3-1, carbon-point chassis 2-4 and carbon-point fixed mount pallet 3-2 is connected to one by screw.

As shown in Figure 9, in the present embodiment, it is inner that described braided fabric lifting hollow shaft 5-8 is rotatably connected on rotating mechanism pedestal 6-1 by upper thrust bearing 6-10 and lower ball bearing 6-9.

As Fig. 5, shown in Fig. 6 and Fig. 7, in the present embodiment, described carbon-point lifting drive transmission mechanism comprises the first motor-driven gear 4-6, first duplicate gear 4-7, first gearbox input gear 4-8, carbon-point lifting gearbox 4-5, carbon-point lifter wheel 4-2 and carbon-point lifter rack 4-4, described first motor-driven gear 4-6 is connected on the output shaft of the first servomotor 4-9, described first duplicate gear 4-7 is by gear shaft and be connected to the gear wheel at gear shaft two ends and pinion is formed, the pinion forming the first duplicate gear 4-7 engages with the first motor-driven gear 4-6, the gear wheel forming the first duplicate gear 4-7 engages with the first gearbox input gear 4-8, first gearbox input gear 4-8 is connected on the power shaft of carbon-point lifting gearbox 4-5, carbon-point lifter wheel 4-2 is connected on the output shaft of carbon-point lifting gearbox 4-5, carbon-point lifter rack 4-4 is fixedly connected on the side of carbon-point lifting shaft 4-1, described carbon-point lifter wheel 4-2 is meshed with carbon-point lifter rack 4-4, the position of engaging of described carbon-point lifter wheel 4-2 and carbon-point lifter rack 4-4 exposes that to be elevated hollow shaft 5-8 at braided fabric outside, described carbon-point lifting gearbox 4-5 is arranged on the first transmission mechanism fixed mount 4-3, described carbon-point lifting gearbox 4-5 is fixedly connected with the 3rd connecting plate 4-10, and described first servomotor 4-9 and the first duplicate gear 4-7 is installed on the 3rd connecting plate 4-10.

During work, first servomotor 4-9 rotates, the first motor-driven gear 4-6 is driven to rotate, first motor-driven gear 4-6 drives the first duplicate gear 4-7 to rotate, first duplicate gear 4-7 drives the first gearbox input gear 4-8 to rotate, the power transmission of the first gearbox input gear 4-8 is elevated after gearbox 4-5 speed change to carbon-point lifting gearbox 4-5 and through carbon-point and passes to carbon-point lifter wheel 4-2, the power of carbon-point lifter wheel 4-2 passes to carbon-point lifter rack 4-4 again, carbon-point lifter rack 4-4 drives carbon-point lifting shaft 4-1 to hold in the palm, and carbon-point fixed mount pallet 3-2 moves up and down, carbon-point chassis 2-4 moves up and down along guide pillar 2-5 with carbon-point fixed mount pallet 3-2, achieve the upper surface of dish 2-1 is inserted on carbon-point 28 top rising or decline relative to the first carbon-point.So often cast off the fabric of certain altitude, carbon-point just rises certain value relatively, and to keep opposed fabric face, carbon-point 28 top to stretch out the value of height for setting, the condition that next work step is moved is ensured.

As Fig. 5, shown in Fig. 6 and Fig. 8, in the present embodiment, described braided fabric lifting drive transmission mechanism comprises the second motor-driven gear 5-4, second duplicate gear 5-5, second gearbox input gear 5-7, braided fabric lifting gearbox 5-6, braided fabric lifter wheel 5-11 and braided fabric lifter rack 5-9, described second motor-driven gear 5-4 is connected on the output shaft of the second servomotor 5-3, described second duplicate gear 5-5 is by gear shaft and be connected to the gear wheel at gear shaft two ends and pinion is formed, the pinion forming the second duplicate gear 5-5 engages with the second motor-driven gear 5-4, the gear wheel forming the second duplicate gear 5-5 engages with the second gearbox input gear 5-7, second gearbox input gear 5-7 is connected on the power shaft of braided fabric lifting gearbox 5-6, braided fabric lifter wheel 5-11 is connected on the output shaft of braided fabric lifting gearbox 5-6, braided fabric lifter rack 5-9 is installed in the side of braided fabric lifting hollow shaft 5-8, described braided fabric lifter wheel 5-11 is meshed with braided fabric lifter rack 5-9, described braided fabric lifting gearbox 5-6 is arranged on the second transmission mechanism fixed mount 5-13, described braided fabric lifting gearbox 5-6 is fixedly connected with the 4th connecting plate 5-12, and described second servomotor 5-3 and the second duplicate gear 5-5 is installed on the 4th connecting plate 5-12.

During work, second servomotor 5-3 rotates, the second motor-driven gear 5-4 is driven to rotate, second motor-driven gear 5-4 drives the second duplicate gear 5-5 to rotate, second duplicate gear 5-5 drives the second gearbox input gear 5-7 to rotate, the power transmission of the second gearbox input gear 5-7 is to braided fabric lifting gearbox 5-6 and tricot passes to braided fabric lifter wheel 5-11 after being elevated gearbox 5-6 speed change, the power of braided fabric lifter wheel 5-11 passes to braided fabric lifter rack 5-9 again, the braided fabric lifter rack 5-9 braided fabric pallet 5-1 that drives braided fabric lifting hollow shaft 5-8 to hold in the palm moves up and down along the guiding of braided fabric tray both slid cover 5-2, and, braided fabric lifting hollow shaft 5-8 returns moving up and down of carbon-point lifting shaft 4-1 and provides rational guide function, because dish 2-1 inserted by the first carbon-point, dish 2-2 and braided fabric pallet 5-1 inserted by second carbon-point up and down can not relative motion, therefore, the fabric that the oscilaltion of braided fabric pallet 5-1 correspondingly drives the first carbon-point to insert in dish 2-1 plane rises or declines.So often to cast off the fabric of certain altitude, carbon-point 28 value that just rising is certain relatively, after the value keeping opposed fabric face, carbon-point top to stretch out highly for setting, braided fabric pallet 5-1 just drives the first carbon-point to insert the value of the fabric decline setting in dish 2-1 plane, remain that the upper plane of braided fabric is in identical height, the condition that next work step is moved is ensured.

As Fig. 5, shown in Fig. 6 and Fig. 9, in the present embodiment, described rotary power transmission mechanism comprises the 3rd motor-driven gear 6-5, 3rd duplicate gear 6-6, 3rd gearbox input gear 6-7, rotate gearbox 6-11, second swing pinion 6-8 and the first swing pinion 6-3, described 3rd motor-driven gear 6-5 is connected on the output shaft of the 3rd servomotor 6-2, described 3rd duplicate gear 6-6 is by gear shaft and be connected to the gear wheel at gear shaft two ends and pinion is formed, the pinion forming the 3rd duplicate gear 6-6 engages with the 3rd motor-driven gear 6-5, the gear wheel forming the 3rd duplicate gear 6-6 engages with the 3rd gearbox input gear 6-7, 3rd gearbox input gear 6-7 is connected on the power shaft of rotation gearbox 6-11, second swing pinion 6-8 is connected on the output shaft of rotation gearbox 6-11, first swing pinion 6-3 is connected to the bottom of braided fabric lifting hollow shaft 5-8, described first swing pinion 6-3 is meshed with the second swing pinion 6-8, described rotation gearbox 6-11 is arranged on the 3rd transmission mechanism fixed mount 6-4, and described rotation gearbox 6-11 is fixedly connected with the 5th connecting plate 6-12, and described 3rd servomotor 6-2 and the 3rd duplicate gear 6-6 is installed on the 5th connecting plate 6-12.

During work, 3rd servomotor 6-2 rotates, the 3rd motor-driven gear 6-5 is driven to rotate, 3rd motor-driven gear 6-5 drives the 3rd duplicate gear 6-6 to rotate, 3rd duplicate gear 6-6 drives the 3rd gearbox input gear 6-7 to rotate, the power transmission of the 3rd gearbox input gear 6-7 is given and is rotated gearbox 6-11 and pass to the second swing pinion 6-8 after rotating gearbox 6-11 speed change, the power of the second swing pinion 6-8 passes to the first swing pinion 6-3 again, first swing pinion 6-3 drives braided fabric lifting hollow shaft 5-8 to rotate, under the positioning key effect that braided fabric lifter rack 5-9 has, braided fabric lifting hollow shaft 5-8 drives braided fabric pallet 5-1 to carry out 120 ° of position rotating, meanwhile, braided fabric tray both slid cover 5-2 also starts to rotate under the effect of upper thrust bearing 6-10,

In the present embodiment, described X direction guiding rail 7-8 is fixedly connected with belt tension regulating arm 7-12, described belt tension regulating arm 7-12 is connected with the tension adjustment screw 7-13 for being regulated open type curved tooth driving belt 7-6 tension force by belt tension regulating arm 7-12.Belt tension regulating arm 7-12 adjusts open type curved tooth driving belt 7-6 by tension adjustment screw 7-13 and keeps suitable tension force so that doffing tube 7-11 even running.

In the present embodiment, described leading screw 8-11 is fixed in frame by leading screw seat 8-10.

The present invention operationally, carbon-point fixed mount 2 is after its positioning and clamping mechanism 3 fixedly assembles, be by the quantitative elevating mechanism of carbon-point 4, the quantitative elevating mechanism of braided fabric 5, mechanism 6 is revolved in carbon-point fixed mount 120 ° of location, X individually applies own driven by servomotor transmission system alone to guide travelling mechanism 7 and Y-direction guide travelling mechanism 8 five componental movement mechanism, according to the operation of the body function division of labor, function operation order harmonious orderly, carry out the braiding of carbon fiber tri-dimensional fabric.

Operationally, first work step: braided fabric specification is required that the carbon-point fixed mount 2 sticking with carbon-point 28 is after its positioning and clamping mechanism 3 fixedly assembles, the quantitative elevating mechanism 5 of operation braided fabric, the desired location according to carbon-point fixed mount location magnetic sheet adjusts the initialization position that dish 2-1 inserted by the first carbon-point;

Second work step: Y-direction guide travelling mechanism 8 promotes X direction guiding rail 7-8 moves to first row carbon fiber passage 29 carbon fiber entrance with doffing tube 7-11;

3rd work step: X drives doffing tube 7-11 to lead to guide travelling mechanism 7, and carbon fiber moves to setting end points along carbon fiber passage 29, Y-direction guide travelling mechanism 8 promotes X direction guiding rail 7-8 moves to secondary series carbon fiber passage 29 carbon fiber entrance with doffing tube 7-11, X to guide travelling mechanism 7 carbon fiber that drives again doffing tube 7-11 to lead along secondary series carbon fiber passage 29 inverted running to setting end points, such doffing tube through setting several back and forth runs, until carbon fiber is covered with all carbon fiber passages 29, the carbon fiber entrance that doffing tube also reaches first row carbon fiber passage 29 when lower one deck weaves is waited for, just complete one deck braiding.

4th work step: carbon-point fixed mount 120 ° of location are revolved after mechanism 6 drives carbon-point fixed mount mechanism to rotate 120 ° in the counterclockwise direction, repeat the 3rd work step;

5th work step: after repeating order four work steps again, carbon-point fixed mount 120 ° of location are revolved mechanism 6 and driven carbon-point fixed mount mechanism to be rotated in a clockwise direction 240 °, so just complete a weaving cycle;

6th work step: repeat above-mentioned second work step to the 5th work step to set point number week after date, namely braided fabric also reaches setting height, and the setpoint distance that the quantitative elevating mechanism 4 of carbon-point drives carbon-point chassis 2-4 carbon-point 28 upper end to be pushed up relatively braiding object plane stretches out highly with what ensures carbon-point 28;

7th work step: the quantitative elevating mechanism 5 of braided fabric drives carbon-point fixed mount mechanism 2 that the textile faces again that the upper braided fabric of dish 2-1 inserted by first carbon-point is reduced to desired location, with the setpoint distance weaving object plane during to ensure doffing tube 7-11 trouble-free operation;

8th work step: repeat above-mentioned second work step to the 7th work step to set point number week after date, namely braided fabric also reaches setting height, namely completes the braiding of a carbon fiber tri-dimensional fabric; Whole braiding process is without the need to manual intervention, and the coordination matched motion of each mechanism achieves automation, greatly improves production efficiency.

The above; it is only preferred embodiment of the present invention; not the present invention is imposed any restrictions, every above embodiment is done according to the technology of the present invention essence any simple modification, change and equivalent structure change, all still belong in the protection domain of technical solution of the present invention.

Claims (10)

1. a carbon fiber tri-dimensional fabric braiding machine, it is characterized in that: comprise frame (1) and be arranged on the carbon-point fixed mount mechanism (2) in frame (1), carbon-point fixed mount positioning and clamping mechanism (3), the quantitative elevating mechanism of carbon-point (4), the quantitative elevating mechanism of braided fabric (5), carbon-point fixed mount 120 ° of position rotating mechanisms (6), X is to guide travelling mechanism (7) and Y-direction guide travelling mechanism (8), the top planes of described frame (1) is work top (11), the side of described frame (1) is provided with electric control box (9) and control panel case (10), described electric control box is provided with electric control system in (9), the carbon-point elevating control unit (13) that described electric control system comprises Main Control Unit (12) and connects with Main Control Unit (12), braided fabric elevating control unit (14), carbon-point fixed mount rotation control unit (15), X is to guide control unit (16) and Y-direction guide control unit (17), human-computer interaction device (18) is provided with in described control panel case (10), described human-computer interaction device (18) connects with Main Control Unit (12),

Described carbon-point fixed mount positioning and clamping mechanism (3) comprises carbon-point fixed mount pallet (3-2) and the multiple positioning sleeves (3-1) for positioning carbon-point fixed mount mechanism (2) installation site in the horizontal direction;

Described carbon-point fixed mount mechanism (2) comprises the first carbon-point set gradually from top to bottom and inserts dish (2-1), dish (2-2) inserted by second carbon-point, dish (2-3) and carbon-point chassis (2-4) inserted by 3rd carbon-point, described first carbon-point is inserted between dish (2-1) and the slotting dish (2-2) of the second carbon-point and is provided with multiple spacer sleeve (2-6), multiple positioning sleeve (3-1) be all arranged on the 3rd carbon-point insert dish (2-3) and carbon-point chassis (2-4) between and setting position is relative up and down with multiple spacer sleeve (2-6), dish (2-1) inserted by described first carbon-point, dish (2-2) inserted by second carbon-point and multiple spacer sleeve (2-6) is connected to one, all be fixedly connected with in each described spacer sleeve (2-6) and stretch out downwards and insert dish (2-3) through the 3rd carbon-point successively from top to bottom, positioning sleeve (3-1), the guide pillar (2-5) of carbon-point chassis (2-4) and carbon-point fixed mount pallet (3-2), dish (2-3) inserted by described 3rd carbon-point, positioning sleeve (3-1), carbon-point chassis (2-4) and carbon-point fixed mount pallet (3-2) are connected to one, dish (2-1) inserted by described first carbon-point, second carbon-point is inserted on dish (2-2) and the slotting dish (2-3) of the 3rd carbon-point and is provided with multiple carbon-point jack (2-7) inserted for carbon-point (28), multiple carbon-point jack (2-7) is distributed on multiple regular hexagons that inscribed circle diameter increases gradually, spacing between multiple carbon-point jack (2-7) is all equal, dish (2-1) inserted by described first carbon-point, the carbon-point jack (2-7) that second carbon-point is inserted on dish (2-2) and the slotting dish (2-3) of the 3rd carbon-point is oppositely arranged up and down, space between adjacent rows carbon-point jack (2-7) is lead for doffing tube (7-11) the carbon fiber passage (29) that carbon fiber runs,

The quantitative elevating mechanism of described carbon-point (4) comprises carbon-point lifting shaft (4-1) and for driving first servomotor (4-9) of carbon-point lifting shaft (4-1) elevating movement, and for by the power transmission of the first servomotor (4-9) to the carbon-point lifting drive transmission mechanism of carbon-point lifting shaft (4-1) and the first transmission mechanism fixed mount (4-3) for installing described carbon-point lifting drive transmission mechanism, described carbon-point fixed mount pallet (3-2) is fixedly connected on the top of carbon-point lifting shaft (4-1); Described first servomotor (4-9) connects with carbon-point elevating control unit (13);

The quantitative elevating mechanism of described braided fabric (5) comprises braided fabric pallet (5-1), braided fabric lifting hollow shaft (5-8), be sleeved on the outside braided fabric tray both slid cover (5-2) of braided fabric lifting hollow shaft (5-8) and the second servomotor (5-3) for driving braided fabric to be elevated hollow shaft (5-8) elevating movement, and for the power transmission of the second servomotor (5-3) to be elevated the braided fabric lifting drive transmission mechanism of hollow shaft (5-8) to braided fabric, described braided fabric tray both slid cover (5-2) is fixedly connected with the second transmission mechanism fixed mount (5-13) for installing described braided fabric lifting drive transmission mechanism, it is outside that described braided fabric lifting hollow shaft (5-8) is sleeved on carbon-point lifting shaft (4-1), described braided fabric pallet (5-1) is fixedly connected on the top of braided fabric lifting hollow shaft (5-8), described braided fabric pallet (5-1) is provided with locating hole, the guide pin bushing (5-10) of the bottom insertion for guide pillar (2-5) is provided with in described locating hole, the bottom of described guide pillar (2-5) is fixedly connected with guide pin bushing (5-10), described first transmission mechanism fixed mount (4-3) is fixedly connected on the bottom of braided fabric pallet (5-1), described second servomotor (5-3) connects with braided fabric elevating control unit (14),

Described carbon-point fixed mount 120 ° of position rotating mechanisms (6) comprise the rotating mechanism pedestal (6-1) of hollow setting and the 3rd servomotor (6-2) for driving braided fabric to be elevated hollow shaft (5-8) rotary motion, and for the power transmission of the 3rd servomotor (6-2) to be elevated the rotary power transmission mechanism of hollow shaft (5-8) to braided fabric; It is inner that described braided fabric lifting hollow shaft (5-8) is rotatably connected on rotating mechanism pedestal (6-1), described rotating mechanism pedestal (6-1) is fixedly connected with the 3rd transmission mechanism fixed mount (6-4) for installing described rotary power transmission mechanism; Described 3rd servomotor (6-2) connects with carbon-point fixed mount rotation control unit (15);

Described X comprises X direction guiding rail (7-8) to guide travelling mechanism (7) and is connected to the second drive pulley (7-5) and the 3rd drive pulley (7-7) at X direction guiding rail (7-8) two ends, the upper one end near the second drive pulley (7-5) of described X direction guiding rail (7-8) is connected with installing plate (7-10), described installing plate (7-10) is provided with the 4th servomotor (7-1) and first drive pulley (7-4) that be connected coaxial with the second drive pulley (7-5), the output shaft of described 4th servomotor (7-1) is connected with the first motor-driven belt wheel (7-2), described first motor-driven belt wheel (7-2) and the first drive pulley (7-4) are connected with the first motor curved tooth driving belt (7-3), described second drive pulley (7-5) and the 3rd drive pulley (7-7) are connected with open type curved tooth driving belt (7-6), described open type curved tooth driving belt (7-6) is fixedly connected with doffing tube seat (7-9), described doffing tube seat (7-9) is fixedly connected with doffing tube (7-11), described 4th servomotor (7-1) connects to guide control unit (16) with X,

Described Y-direction guide travelling mechanism (8) comprises the 5th servomotor (8-3), be disposed on the first Y-direction guide rail (8-1) on work top (11) and the second Y-direction guide rail (8-2), rack-mounted leading screw (8-11), and to penetrate in X direction guiding rail (7-8) and for promoting the distance rod (8-13) of X direction guiding rail (7-8) in the first Y-direction guide rail (8-1) and the upper motion of the second Y-direction guide rail (8-2), described distance rod (8-13) is fixedly connected with X direction guiding rail (7-8) by force application arm (8-15), described X direction guiding rail (7-8) is connected with the first Y-direction guide rail (8-1) by the first adapter (7-14), described X direction guiding rail (7-8) is connected with the second Y-direction guide rail (8-2) by the second adapter (7-15), the side of described work top (11) is connected with the second connecting plate (8-14), described second connecting plate (8-14) is connected with Y-direction and runs gearbox (8-7), described Y-direction is run on gearbox (8-7) and is connected with the first connecting plate (8-16), described first connecting plate (8-16) is connected with the 5th servomotor (8-3), the output shaft of described 5th servomotor (8-3) is connected with the second motor-driven belt wheel (8-4), the power shaft of described Y-direction operation gearbox (8-7) is connected with the 4th drive pulley (8-6), described second motor-driven belt wheel (8-4) and the 4th drive pulley (8-6) are connected with the second motor curved tooth driving belt (8-5), the output shaft of described Y-direction operation gearbox (8-7) is connected with gearbox output gear (8-8), described leading screw (8-11) is fixedly connected with the lead screw transmission gear (8-9) engaged with gearbox output gear (8-8), described leading screw (8-11) is connected with screw (8-12), described distance rod (8-13) is fixedly connected with screw (8-12), described 5th servomotor (8-3) connects with Y-direction guide control unit (17).

2. according to carbon fiber tri-dimensional fabric braiding machine according to claim 1, it is characterized in that: described Main Control Unit (12) comprises micro controller module (12-1) and the crystal oscillating circuit (12-2) that connects with micro controller module (12-1) and reset circuit (12-3); described carbon-point elevating control unit (13) comprises the first signal isolation module (13-1) connected with micro controller module (12-1), and the first motor driver module (13-2) to connect with the first signal isolation module (13-1) and the first switching value interface module (13-3), described first servomotor (4-9) connects with the first motor driver module (13-2), described first servomotor (4-9) is provided with the first encoder (19) for detecting rotating speed and the turned position of the first servomotor (4-9), described first encoder (19) connects with the first signal isolation module (13-1), described frame (1) is provided with for carrying out spacing the first upper limit position switch (20) to the ascending motion of the quantitative elevating mechanism of carbon-point (4) and for carrying out spacing the first lower position switch (21) to the descending motion of the quantitative elevating mechanism of carbon-point (4), described first upper limit position switch (20) and the first lower position switch (21) all connect with the first switching value interface module (13-3),

Described braided fabric elevating control unit (14) comprises the secondary signal isolation module (14-1) connected with micro controller module (12-1), and the second motor driver module (14-2) to connect with secondary signal isolation module (14-1) and second switch amount interface module (14-3), described second servomotor (5-3) connects with the second motor driver module (14-2), described second servomotor (5-3) is provided with the second encoder (22) for detecting rotating speed and the turned position of the second servomotor (5-3), described second encoder (22) connects with secondary signal isolation module (14-1), described frame (1) is provided with for carrying out spacing the second upper limit position switch (23) to the ascending motion of the quantitative elevating mechanism of braided fabric (5), described braided fabric tray both slid cover (5-2) is provided with for carrying out spacing the second lower position switch (24) to the descending motion of the quantitative elevating mechanism of braided fabric (5), described second upper limit position switch (23) and the second lower position switch (24) all connect with second switch amount interface module (14-3),

Described carbon-point fixed mount rotation control unit (15) comprises the 3rd signal isolation module (15-1) connected with micro controller module (12-1), and the 3rd motor driver module (15-2) to connect with the 3rd signal isolation module (15-1) and the 3rd switching value interface module (15-3), described 3rd servomotor (6-2) connects with the 3rd motor driver module (15-2), described 3rd servomotor (6-2) is provided with the 3rd encoder (25) for detecting rotating speed and the turned position of the 3rd servomotor (6-2), described 3rd encoder (25) connects with the 3rd signal isolation module (15-1), the outer edge of described braided fabric tray both slid cover (5-2) is evenly provided with three hall position sensors (6-13), described rotating mechanism pedestal (6-1) is fixedly connected with Receiver installing rack (6-15), described Receiver installing rack (6-15) is fixedly connected with the Receiver (6-14) for responding to three hall position sensors (6-13), described Receiver (6-14) connects with the 3rd switching value interface module (15-3),

Described X comprises the 4th signal isolation module (16-1) connected with micro controller module (12-1) to guide control unit (16), and the 4th motor driver module (16-2) to connect with the 4th signal isolation module (16-1) and the 4th switching value interface module (16-3), described 4th servomotor (7-1) connects with the 4th motor driver module (16-2), described 4th servomotor (7-1) is provided with the 4th encoder (26) for detecting rotating speed and the turned position of the 4th servomotor (7-1), described 4th encoder (26) connects with the 4th signal isolation module (16-1), described first adapter (7-14) and the second adapter (7-15) are provided with the photoelectric detection switch (27) for detecting the position of carbon-point, described photoelectric detection switch (27) connects with the 4th switching value interface module (16-3),

Described Y-direction guide control unit (17) comprises the 5th signal isolation module (17-1) connected with micro controller module (12-1) and the 5th motor driver module (17-2) connected with the 5th signal isolation module (17-1), described 5th servomotor (8-3) connects with the 5th motor driver module (17-2), described 5th servomotor (8-3) is provided with the 5th encoder (31) for detecting rotating speed and the turned position of the 5th servomotor (8-3), described 5th encoder (31) connects with the 5th signal isolation module (17-1),

Described human-computer interaction device (18) is made up of button operation circuit module (18-1) and LCDs (18-2), and described button operation circuit module (18-1) and LCDs (18-2) all connect with micro controller module (12-1).

3. according to carbon fiber tri-dimensional fabric braiding machine according to claim 2, it is characterized in that: described micro controller module (12-1) is ARM7 micro controller module.

4. according to carbon fiber tri-dimensional fabric braiding machine according to claim 1, it is characterized in that: dish (2-1) inserted by described first carbon-point, dish (2-2) inserted by the second carbon-point and multiple spacer sleeve (2-6) is connected to one by screw, described 3rd carbon-point is inserted dish (2-3), positioning sleeve (3-1), carbon-point chassis (2-4) and carbon-point fixed mount pallet (3-2) and is connected to one by screw.

5. according to carbon fiber tri-dimensional fabric braiding machine according to claim 1, it is characterized in that: described carbon-point lifting drive transmission mechanism comprises the first motor-driven gear (4-6), first duplicate gear (4-7), first gearbox input gear (4-8), carbon-point lifting gearbox (4-5), carbon-point lifter wheel (4-2) and carbon-point lifter rack (4-4), described first motor-driven gear (4-6) is connected on the output shaft of the first servomotor (4-9), described first duplicate gear (4-7) is by gear shaft and be connected to the gear wheel at gear shaft two ends and pinion is formed, the pinion forming the first duplicate gear (4-7) engages with the first motor-driven gear (4-6), the gear wheel forming the first duplicate gear (4-7) engages with the first gearbox input gear (4-8), first gearbox input gear (4-8) is connected on the power shaft of carbon-point lifting gearbox (4-5), carbon-point lifter wheel (4-2) is connected on the output shaft of carbon-point lifting gearbox (4-5), carbon-point lifter rack (4-4) is fixedly connected on the side of carbon-point lifting shaft (4-1), described carbon-point lifter wheel (4-2) is meshed with carbon-point lifter rack (4-4), the position of engaging of described carbon-point lifter wheel (4-2) and carbon-point lifter rack (4-4) exposes that to be elevated hollow shaft (5-8) at braided fabric outside, described carbon-point lifting gearbox (4-5) is arranged on the first transmission mechanism fixed mount (4-3), described carbon-point lifting gearbox (4-5) is fixedly connected with the 3rd connecting plate (4-10), and described first servomotor (4-9) and the first duplicate gear (4-7) are installed on the 3rd connecting plate (4-10).

6. according to carbon fiber tri-dimensional fabric braiding machine according to claim 1, it is characterized in that: described braided fabric lifting drive transmission mechanism comprises the second motor-driven gear (5-4), second duplicate gear (5-5), second gearbox input gear (5-7), braided fabric lifting gearbox (5-6), braided fabric lifter wheel (5-11) and braided fabric lifter rack (5-9), described second motor-driven gear (5-4) is connected on the output shaft of the second servomotor (5-3), described second duplicate gear (5-5) is by gear shaft and be connected to the gear wheel at gear shaft two ends and pinion is formed, the pinion forming the second duplicate gear (5-5) engages with the second motor-driven gear (5-4), the gear wheel forming the second duplicate gear (5-5) engages with the second gearbox input gear (5-7), second gearbox input gear (5-7) is connected on the power shaft of braided fabric lifting gearbox (5-6), braided fabric lifter wheel (5-11) is connected on the output shaft of braided fabric lifting gearbox (5-6), braided fabric lifter rack (5-9) is installed in the side of braided fabric lifting hollow shaft (5-8), described braided fabric lifter wheel (5-11) is meshed with braided fabric lifter rack (5-9), described braided fabric lifting gearbox (5-6) is arranged on the second transmission mechanism fixed mount (5-13), described braided fabric lifting gearbox (5-6) is fixedly connected with the 4th connecting plate (5-12), and described second servomotor (5-3) and the second duplicate gear (5-5) are installed on the 4th connecting plate (5-12).

7. according to carbon fiber tri-dimensional fabric braiding machine according to claim 1, it is characterized in that: described rotary power transmission mechanism comprises the 3rd motor-driven gear (6-5), 3rd duplicate gear (6-6), 3rd gearbox input gear (6-7), rotate gearbox (6-11), second swing pinion (6-8) and the first swing pinion (6-3), described 3rd motor-driven gear (6-5) is connected on the output shaft of the 3rd servomotor (6-2), described 3rd duplicate gear (6-6) is by gear shaft and be connected to the gear wheel at gear shaft two ends and pinion is formed, the pinion forming the 3rd duplicate gear (6-6) engages with the 3rd motor-driven gear (6-5), the gear wheel forming the 3rd duplicate gear (6-6) engages with the 3rd gearbox input gear (6-7), 3rd gearbox input gear (6-7) is connected on the power shaft of rotation gearbox (6-11), second swing pinion (6-8) is connected on the output shaft of rotation gearbox (6-11), first swing pinion (6-3) is connected to the bottom of braided fabric lifting hollow shaft (5-8), described first swing pinion (6-3) is meshed with the second swing pinion (6-8), described rotation gearbox (6-11) is arranged on the 3rd transmission mechanism fixed mount (6-4), described rotation gearbox (6-11) is fixedly connected with the 5th connecting plate (6-12), described 3rd servomotor (6-2) and the 3rd duplicate gear (6-6) are installed on the 5th connecting plate (6-12).

8. according to carbon fiber tri-dimensional fabric braiding machine according to claim 1, it is characterized in that: it is inner that described braided fabric lifting hollow shaft (5-8) is rotatably connected on rotating mechanism pedestal (6-1) by upper thrust bearing (6-10) and lower ball bearing (6-9).

9. according to carbon fiber tri-dimensional fabric braiding machine according to claim 1, it is characterized in that: described X direction guiding rail (7-8) is fixedly connected with belt tension regulating arm (7-12), described belt tension regulating arm (7-12) is connected with the tension adjustment screw (7-13) for being regulated open type curved tooth driving belt (7-6) tension force by belt tension regulating arm (7-12).

10. according to carbon fiber tri-dimensional fabric braiding machine according to claim 1, it is characterized in that: described leading screw (8-11) is fixed in frame by leading screw seat (8-10).