CN103756764A - Synthesized hydraulic oil and preparation method thereof - Google Patents

Synthesized hydraulic oil and preparation method thereof Download PDF

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CN103756764A
CN103756764A CN201310727360.7A CN201310727360A CN103756764A CN 103756764 A CN103756764 A CN 103756764A CN 201310727360 A CN201310727360 A CN 201310727360A CN 103756764 A CN103756764 A CN 103756764A
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oil
hydraulic fluid
synthetic
synthesized
synthetic hydraulic
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CN103756764B (en
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王述申
李晓丽
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Yantai Degao Petroleum Co.,Ltd.
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TEXAS PETROCHEM (YANTAI) Ltd
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Abstract

The invention relates to the field of synthesized oil and particularly relates to synthesized hydraulic oil and a preparation method thereof. The synthesized hydraulic oil is prepared from following components in percentage by weight: 1.45-6.0% of a composite additive pack, 60-90% of oil-soluble poly(alkylene diol) and the balance of synthesized ester basic oil. The synthesized hydraulic oil has the beneficial effects that the components are reasonable and have suitable viscosity and viscosity-temperature characteristics; the mechanical efficiency and the volume efficiency can be effectively balanced; the thermal oxidation stability is good; acidic substances and oil mud generated by oxidization in a use process can be effectively inhibited; the filtering performance is good and the rigorous demands of a hydraulic system with high precision, small gap and complicated control elements can be met; the requirements on liquid viscosity at a working temperature and a starting temperature of the hydraulic device can also be met; the synthesized hydraulic oil has good compatibility on metal and sealing materials of the hydraulic system, and has good performances including demulsification performance, air releasing performance, wear resistance and the like.

Description

A kind of synthetic hydraulic fluid and preparation method thereof
(1) technical field
The present invention relates to synthetic oil field, particularly a kind of synthetic hydraulic fluid and preparation method thereof.
(2) background technology
Hydraulic efficiency oil is the working medium of hydraulic efficiency system, modern hydraulic systems has the features such as component size is little, lightweight, compact construction, hydraulic operation is subject to the impact of hydraulic efficiency oil character, but existing hydraulic efficiency oil thermal oxidation stability, strainability, compatibleness and resistance to abrasion etc. are all poor, can not meet the demand of modern hydraulic systems.
(3) summary of the invention
The present invention, in order to make up the deficiencies in the prior art, provides synthetic hydraulic fluid that a kind of component is reasonable, thermal oxidation stability good, strainability is good, compatibleness is good, resistance to abrasion is good and preparation method thereof.
The present invention is achieved through the following technical solutions:
A kind of synthetic hydraulic fluid, comprises that the component of following weight percent is made: composite additive bag 1.45~6.0%, oil soluble polyalkylene glycol 60~90%, surplus is synthetic ester base plinth oil.
Described composite additive bag comprises oxidation inhibitor 0.8~3.0%, rust-preventive agent 0.05~0.5% and extreme pressure anti-wear additives 0.5~1.5%.
Described oxidation inhibitor is ashless aromatic amine oxidation inhibitor or Hinered phenols antioxidant, and resistance of oxidation is strong, can suppress oxidation of lubricating oil, reduces the generation of precipitation, paint film and greasy filth, thereby suppresses the growth of lubricating oil viscosity; Described rust-preventive agent is sulfonate (metal-salt is sodium, calcium, magnesium, zinc, barium etc.), organic amine or heterogeneous ring compound, in metallic surface, dipole and the metallic surface generation electrostatic attraction due to polar molecule forms physical adsorption for it, or the molecule of absorption and the chemisorption that chemically reacts of metal, can form in metallic surface molecule protective layer closely, prevent corrosion; Described extreme pressure anti-wear additives is organic sulfide extreme pressure anti-wear additives or Organophosphorous compounds extreme pressure anti-wear additives, under the condition of metallic surface ability to bear load, play the metallic surface of anti-skidding wearing and tearing, abrade the even effect of sintering.
Described composite additive bag also comprises non-emulsifying agent 0.1~1.0%.
Described non-emulsifying agent is cithrol or ethylene oxide-propylene oxide block copolymer, be adsorbed on oil-water interface, change oil-water boundary tension force, or be adsorbed on emulsifying agent and destroy hydrophile-lyophile balance, make emulsion oily water separation in phase inversion process.
Traditional polyethers base oil, is take oxyethane, propylene oxide, butylene oxide ring and tetrahydrofuran (THF) etc. as raw material, under catalyst action, and the simple linear polymer that open loop homopolymerization or copolymerization make.Oil soluble polyalkylene glycol of the present invention is not traditional oxyethane (EO) and propylene oxide (PO) homopolymerization copolymerized polymer, but by block polymerization, random copolymerization, the oil-soluble polymers that oppositely block makes, have the following advantages: viscosity grade is extensive, viscosity index is high, high temperature performance excellence, oil film strength is high, there is outstanding deposition control and equipment cleaning, be not hydrolyzed, use safety, and in elastomer compatibility, there is outstanding behaviours the aspects such as water absorbability, especially by alkoxylate chemical technology, improved the poor difficult problem of traditional polyethers base oil and other base oil intermiscibilities.Dissolubility polyalkylene glycol also has high biological degradation rate, is a kind of environmental protection base oil of high-quality.
Described synthetic ester base plinth oil is polyol ester basis oil, with the composite use of oil soluble polyalkylene glycol.
The preparation method of this synthetic hydraulic fluid, is characterized in that: comprise the steps:
(1) oil soluble polyalkylene glycol and synthetic ester base plinth oil is mixed, heated and stirred, mixes to obtain mixing oil A at 50~60 ℃ of constant temperature;
(2) in the mixing oil A making to step (1), add composite additive bag, under 50~60 ℃ of conditions of constant temperature, continue to stir 1~2h, make mixing oil B;
(3) mixing oil B step (2) being made filters under 0.1MPa~0.2MPa pressure, obtains limpid transparent synthetic hydraulic fluid.
The beneficial effect of synthetic hydraulic fluid of the present invention and preparation method thereof is: component is reasonable, there is suitable viscosity and viscosity-temperature characteristic, can active balance mechanical efficiency and volumetric efficiency, thermal oxidation stability is good, can effectively restrain the acidic substance and the greasy filth that in use procedure, by oxidation, are produced; Strainability is good, can meet the harsh requirement of the hydraulic efficiency system that precision is high, gap is little, controlling elements is complicated, can also meet hydraulic efficiency plant when working temperature and during start-up temperature for the requirement of liquid viscosity, viscosity-temperature characteristic meets the various needs that different purposes propose; And hydraulic efficiency system metal and sealing material are had to good compatibleness, demulsification resistance, air release property, resistance to abrasion etc. are functional; Owing to adopting the oil soluble polyalkylene glycol base oil of high biological degradation rate, make synthetic hydraulic fluid of the present invention also there is good environmental friendliness characteristic.
(4) embodiment
Below in conjunction with embodiment, the invention will be further described, but the present invention is not limited thereto, and the preparation method in embodiment is conventional preparation method, no longer describes in detail.
Embodiment 1:(is in double centner, as follows)
Figure BDA0000446683920000031
This composite additive bag, wherein sulfur-bearing 6.74%, phosphorus 3.38%, zinc 3.88%.
The preparation method of this synthetic hydraulic fluid, adopts following steps:
(1) the oil soluble polyalkylene glycol of above-mentioned weight and polyol ester basis oil is pumped into and is in harmonious proportion in Fu with toothed gear pump, heated and stirred, mixes to obtain mixing oil A at 60 ℃ of constant temperature;
(2) in the mixing oil A making to step (1), add the composite additive bag of above-mentioned weight, under 60 ℃ of conditions of constant temperature, continue mechanical stirring 2h, make mixing oil B;
(3) mixing oil B step (2) being made filters, and under 0.2MPa pressure, through the strainer that has filter bag device, filters, and obtains limpid transparent synthetic hydraulic fluid.
Embodiment 2:
Figure BDA0000446683920000041
This composite additive bag, wherein sulfur-bearing 6.5%, phosphorus 0.7%, nitrogen 3.2%.
The preparation method of this synthetic hydraulic fluid, adopts following steps:
(1) the oil soluble polyalkylene glycol of above-mentioned weight and synthetic ester base plinth oil are pumped into and are in harmonious proportion in Fu with toothed gear pump, heated and stirred, mixes to obtain mixing oil A at 55 ℃ of constant temperature;
(2) in the mixing oil A making to step (1), add the composite additive bag of above-mentioned weight, under 55 ℃ of conditions of constant temperature, continue mechanical stirring 1.5h, make mixing oil B;
(3) mixing oil B step (2) being made filters, and under 0.15MPa pressure, through the strainer that has filter bag device, filters, and obtains limpid transparent synthetic hydraulic fluid.
Embodiment 3:
Figure BDA0000446683920000042
This composite additive bag, wherein sulfur-bearing 7.5%, phosphorus 3.7%, zinc 7.8%.
The preparation method of this synthetic hydraulic fluid, adopts following steps:
(1) the oil soluble polyalkylene glycol of above-mentioned weight and synthetic ester base plinth oil are pumped into and are in harmonious proportion in Fu with toothed gear pump, heated and stirred, mixes to obtain mixing oil A at 50 ℃ of constant temperature;
(2) in the mixing oil A making to step (1), add the composite additive bag of above-mentioned weight, under 50 ℃ of conditions of constant temperature, continue mechanical stirring 1h, make mixing oil B;
(3) mixing oil B step (2) being made filters, and under 0.1MPa pressure, through the strainer that has filter bag device, filters, and obtains limpid transparent synthetic hydraulic fluid.
Embodiment 4:
Figure BDA0000446683920000052
This composite additive bag, wherein sulfur-bearing 6.5%, phosphorus 3.0%, zinc 2.7%.
The preparation method of this synthetic hydraulic fluid, adopts following steps:
(1) the oil soluble polyalkylene glycol of above-mentioned weight and synthetic ester base plinth oil are pumped into and are in harmonious proportion in Fu with toothed gear pump, heated and stirred, mixes to obtain mixing oil A at 55 ℃ of constant temperature;
(2) in the mixing oil A making to step (1), add the composite additive bag of above-mentioned weight, under 55 ℃ of conditions of constant temperature, continue mechanical stirring 2h, make mixing oil B;
(3) mixing oil B step (2) being made filters, and under 0.15MPa pressure, through the strainer that has filter bag device, filters, and obtains limpid transparent synthetic hydraulic fluid.
Embodiment 5:
Figure BDA0000446683920000061
This composite additive bag, wherein sulfur-bearing 9.2%, phosphorus 2.4%, zinc 5.2%.
The preparation method of this synthetic hydraulic fluid, adopts following steps:
(1) the oil soluble polyalkylene glycol of above-mentioned weight and synthetic ester base plinth oil are pumped into and are in harmonious proportion in Fu with toothed gear pump, heated and stirred, mixes to obtain mixing oil A at 60 ℃ of constant temperature;
(2) in the mixing oil A making to step (1), add the composite additive bag of above-mentioned weight, under 60 ℃ of conditions of constant temperature, continue mechanical stirring 1.5h, make mixing oil B;
(3) mixing oil B step (2) being made filters, and under 0.2MPa pressure, through the strainer that has filter bag device, filters, and obtains limpid transparent synthetic hydraulic fluid.
Compared with conventional hydraulic efficiency oil, synthetic hydraulic fluid of the present invention has the following advantages:
A) pour point (experimental technique ASTM D97), the pour point of synthetic hydraulic fluid of the present invention is lower 15~30 ℃ than conventional hydraulic efficiency oil, more adapts to extreme low temperature applied environment;
B) viscosity index (experimental technique ASTM D2270), synthetic hydraulic fluid of the present invention improves 15~30, and viscosity-temperature characteristics can be better, and high-temperature viscosity rate of descent reduces by 15~30%, and high temperature oil film retentivity is better;
C) fastness to wear, adopts micro-tractive force determinator experiment, and synthetic hydraulic fluid fastness to wear of the present invention improves 20% than V class base oil, than IV class base oil, improves 65~85%, is more far superior to mineral oil;
D) deposition is controlled and cleansing performance (experimental technique ASTM D2893B), and synthetic hydraulic fluid of the present invention seldom produces deposition, and acid number variation and viscosity change little, have obvious cleansing performance;
E) hydrolysis stability (experimental technique ASTM D2619), synthetic hydraulic fluid of the present invention is when retaining other IV class and V class synthetic hydraulic fluid performance, improved hydrolysis stability, especially with synthesizing ester hydraulic efficiency oil, compared, hydrolysis stability improves 30~70%;
F) air release property (experimental technique ASTM D3427), the air release value of synthetic hydraulic fluid of the present invention is lower by 70~80% than conventional hydraulic efficiency oil, can greatly reduce the cavitation corrosion of oil product to gear apparatus, slows down oil product aging, extends the work-ing life of oil product;
G) fastness to wear (experimental technique ASTM D6973), synthetic hydraulic fluid of the present invention reduces approximately 86% than the oily wear rate of conventional hydraulic, has significant fastness to wear;
H) supporting capacity (experimental technique DIN51354), the inefficacy rank of synthetic hydraulic fluid of the present invention is than 2~5 grades of the oily improves of conventional hydraulic, and supporting capacity is stronger, under the high sliding velocity of high temperature, can provide better oil film protection to equipment;
I) biological degradability of synthetic hydraulic fluid of the present invention can reach more than 70%, belongs to environmentally friendly product;
J) oxidation stability (experimental technique ASTM D2272), synthetic hydraulic fluid of the present invention improves 70~80% than the synthetic hydraulic fluid of synthetic hydrocarbon, synthetic ester, has effectively extended work-ing life;
K) overlength life cycle, the drain period of synthetic hydraulic fluid of the present invention is 1~5 times of conventional hydraulic oil.

Claims (8)

1. a synthetic hydraulic fluid, is characterized in that: the component that comprises following weight percent is made: composite additive bag 1.45~6.0%, oil soluble polyalkylene glycol 60~90%, surplus is synthetic ester base plinth oil.
2. a kind of synthetic hydraulic fluid according to claim 1, is characterized in that: described composite additive bag comprises oxidation inhibitor 0.8~3.0%, rust-preventive agent 0.05~0.5% and extreme pressure anti-wear additives 0.5~1.5%.
3. a kind of synthetic hydraulic fluid according to claim 2, is characterized in that: described oxidation inhibitor is ashless aromatic amine oxidation inhibitor or Hinered phenols antioxidant; Described rust-preventive agent is sulfonate, organic amine or heterogeneous ring compound; Described extreme pressure anti-wear additives is organic sulfide extreme pressure anti-wear additives or Organophosphorous compounds extreme pressure anti-wear additives.
4. a kind of synthetic hydraulic fluid according to claim 2, is characterized in that: described composite additive bag also comprises non-emulsifying agent 0.1~1.0%.
5. a kind of synthetic hydraulic fluid according to claim 4, is characterized in that: described non-emulsifying agent is cithrol or ethylene oxide-propylene oxide block copolymer.
6. a kind of synthetic hydraulic fluid according to claim 1, is characterized in that: described oil soluble polyalkylene glycol is the oil-soluble polymers making by block polymerization, random copolymerization, reverse block.
7. a kind of synthetic hydraulic fluid according to claim 1, is characterized in that: described synthetic ester base plinth oil is polyol ester basis oil.
8. a preparation method for synthetic hydraulic fluid as claimed in claim 1, is characterized in that: comprise the steps:
(1) oil soluble polyalkylene glycol and synthetic ester base plinth oil is mixed, heated and stirred, mixes to obtain mixing oil A at 50~60 ℃ of constant temperature;
(2) in the mixing oil A making to step (1), add composite additive bag, under 50~60 ℃ of conditions of constant temperature, continue to stir 1~2h, make mixing oil B;
(3) mixing oil B step (2) being made filters under 0.1MPa~0.2MPa pressure, obtains limpid transparent synthetic hydraulic fluid.
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Cited By (7)

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CN104232274A (en) * 2014-10-16 2014-12-24 中国石油化工股份有限公司 Hydrodynamic drive oil
CN104804818A (en) * 2015-04-21 2015-07-29 苏州劲元油压机械有限公司 Biodegradable environment-friendly hydraulic oil
CN105038936A (en) * 2015-08-27 2015-11-11 黄进堂 Antiwear hydraulic oil
CN105567377A (en) * 2015-12-28 2016-05-11 芜湖市创源新材料有限公司 Excellent-anti-corrosion-performance synthetic hydraulic oil
CN106479648A (en) * 2016-10-17 2017-03-08 中国石油化工股份有限公司 A kind of high viscosity synthetic hydraulic fluid compositionss and its application
CN109563261A (en) * 2016-08-10 2019-04-02 日油株式会社 Alkyl epoxy ethane derivative, hair-dressing cosmetics, hydraulic fluid compositions, active energy ray-curable resin composition and oiliness unload makeup material
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Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104232274A (en) * 2014-10-16 2014-12-24 中国石油化工股份有限公司 Hydrodynamic drive oil
CN104804818A (en) * 2015-04-21 2015-07-29 苏州劲元油压机械有限公司 Biodegradable environment-friendly hydraulic oil
CN105038936A (en) * 2015-08-27 2015-11-11 黄进堂 Antiwear hydraulic oil
CN105567377A (en) * 2015-12-28 2016-05-11 芜湖市创源新材料有限公司 Excellent-anti-corrosion-performance synthetic hydraulic oil
CN109563261A (en) * 2016-08-10 2019-04-02 日油株式会社 Alkyl epoxy ethane derivative, hair-dressing cosmetics, hydraulic fluid compositions, active energy ray-curable resin composition and oiliness unload makeup material
US10995178B2 (en) 2016-08-10 2021-05-04 Nof Corporation Alkyloxirane derivative, cosmetic material for hair, hydraulic oil composition, resin composition curable by actinic rays, and oil cleansing agent
CN109563261B (en) * 2016-08-10 2021-12-03 日油株式会社 Alkyl ethylene oxide derivative, hair cosmetic, hydraulic oil composition, active energy ray-curable resin composition, and oily makeup remover
CN106479648A (en) * 2016-10-17 2017-03-08 中国石油化工股份有限公司 A kind of high viscosity synthetic hydraulic fluid compositionss and its application
WO2021219456A1 (en) * 2020-04-27 2021-11-04 Klueber Lubrication Muenchen Se & Co. Kg Lubricant composition and use thereof
JP2023512001A (en) * 2020-04-27 2023-03-23 クリューバー リュブリケーション ミュンヘン ソシエタス ヨーロピア ウント コンパニー コマンディートゲゼルシャフト Lubricant compositions and their uses
JP7422886B2 (en) 2020-04-27 2024-01-26 クリューバー リュブリケーション ミュンヘン ソシエタス ヨーロピア ウント コンパニー コマンディートゲゼルシャフト Lubricant compositions and their use

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