(3) summary of the invention
The present invention in order to make up the deficiencies in the prior art, provide a kind of component rationally, use safety, there is high detergency and dispersiveness, synthesis automotive gear oils that the flank of tooth cleans, abrasion resistance is good and preparation method thereof can be kept.
The present invention is achieved through the following technical solutions:
A kind of synthesis automotive gear oils, the component comprising following weight percent is made: composite additive bag 4.0 ~ 13.0%, oil soluble polyalkylene glycol 70 ~ 90%, oil based on surplus.
This synthesis automotive gear oils, also comprises pour point depressant 0.1 ~ 0.5%.
Described composite additive handbag draws together extreme pressure anti-wear additives 3.0 ~ 7.0%, friction improver 0.5 ~ 3.0%, oxidation inhibitor 0.5 ~ 2.5% and rust-preventive agent 0.01 ~ 0.5%.
Described extreme pressure anti-wear additives is organic sulfide extreme pressure anti-wear additives, Organophosphorous compounds extreme pressure anti-wear additives or organic chloride extreme pressure anti-wear additives, the sags and crests of two metallic surfaces intermeshes, produce partial high pressure, high temperature, active sulfide, phosphide or muriate and metallic surface react, generate the low sulfuration of shearing resistance, phosphatization or chlorination metal solid protective membrane, two metals separately, play the honing of anti-sliding stop, abrade the effect even sintered; Described friction improver is organic-molybdenum, organosulfur or Phosphorus Contained Friction Modifier, its polar group contained has very strong avidity to metallic surface, is adsorbed on metallic surface, forms a kind of protective membrane of similar cushion plate, prevent metal from directly contacting, reach the object reducing friction and wear; Described oxidation inhibitor is ashless aromatic amine oxidation inhibitor or Hinered phenols antioxidant, and resistance of oxidation is strong, can suppress oxidation of lubricating oil, reduces the generation of precipitation, paint film and greasy filth, thus suppresses the growth of lubricating oil viscosity; Described rust-preventive agent is sulfonate (sodium sulfonate, calcium sulphonate, sulfonic acid magnesium, sulfonic acid zinc or barium sulfonate etc.), organic amine or heterogeneous ring compound; its in metallic surface owing to there is electrostatic attraction and form physical adsorption in the dipole of polar molecule and metallic surface; or the molecule of absorption and the chemisorption that chemically reacts of metal; molecular shield closely can be formed in metallic surface, prevent corrosion.
Described composite additive bag also comprises kilfoam 0.0001 ~ 0.01%.
Described kilfoam is organosilicon kilfoam or compound kilfoam, is adsorbed on the film of foam with the colloidal particle form of high dispersing, by reducing the mode such as surface tension, expansion, making film thinning until break, reaching the object of froth breaking.
Traditional polyethers base oil is with oxyethane, propylene oxide, butylene oxide ring and tetrahydrofuran (THF) etc. for raw material, under catalyst action, and the simple linear polymer that open loop homopolymerization or copolymerization obtain.Oil soluble polyalkylene glycol of the present invention is not traditional oxyethane (EO) and propylene oxide (PO) homopolymerization copolymerized polymer, but pass through block polymerization, random copolymerization, the oil-soluble polymers that reverse block is obtained, have the following advantages: viscosity grade is extensive, viscosity index is high, high temperature performance is excellent, oil film strength is high, excellent adsorption, there is outstanding depositional control and equipment cleaning, be not hydrolyzed, use safety, and in elastomer compatibility, there is outstanding behaviours the aspects such as water absorbability, particularly by alkoxylate chemical technology, improve a difficult problem for conventional polyether base oil and other base oil intermiscibility difference.Oil soluble polyalkylene glycol also has high biological degradation rate, is a kind of environmental protection base oil of high-quality.
Described base oil is II class base oil, III class base oil, synthesis hydrocarbon base oil or synthetic ester base oil, use composite with oil soluble polyalkylene glycol.
Described pour point depressant is polymethacrylate, and the wax when low temperature and in oil forms eutectic, changes its shape and size, keeps the flow capacity of oil.
The preparation method of this synthesis automotive gear oils, comprises the steps:
(1) by oil soluble polyalkylene glycol and base oil mixing, heated and stirred, mixes to obtain mixing oil A at constant temperature 50 ~ 60 DEG C;
(2) in the obtained mixing oil A of step (1), add composite additive bag, continue stirring 1 ~ 2h under constant temperature 50 ~ 60 DEG C of conditions, obtained mixing oil B;
(3) the mixing oil B that step (2) is obtained is filtered under 0.1MPa ~ 0.2MPa pressure, obtain limpid transparent synthesis automotive gear oils.
The preparation method of this synthesis automotive gear oils, comprises the steps:
(1) by oil soluble polyalkylene glycol and base oil mixing, heated and stirred, mixes to obtain mixing oil A at constant temperature 50 ~ 60 DEG C;
(2) in the obtained mixing oil A of step (1), add composite additive bag, pour point depressant, continue stirring 1 ~ 2h under constant temperature 50 ~ 60 DEG C of conditions, obtained mixing oil B;
(3) the mixing oil B that step (2) is obtained is filtered under 0.1MPa ~ 0.2MPa pressure, obtain limpid transparent synthesis automotive gear oils.
The beneficial effect that the present invention synthesizes automotive gear oils and preparation method thereof is: select high-quality oil soluble polyalkylene glycol and each additive to carry out composite, component is reasonable, highlight extreme pressure anti-wear, oxidation stability, heat-resistant quality and rust resistance and corrosion resistance, reach balance and the unification of overall performance, use safety, high-temperature thermal oxidation intensity during gear instantaneous touch can be born, and heat can be taken away in time, there is high detergency and dispersiveness, the various throw outs by thermooxidizing or the decomposition of oil product own and polyreaction generation can be taken away, the flank of tooth is kept to clean, ensure that the abrasion resistance of gear oil, be used in high speed impact load, high speed low torque, the various gears operated under low speed and large torque, all kinds of automobile gear is the hyperbolic line of heavy loading and spiral bevel gear especially, the lubrication of oil lubrication cross-pin type joint and manual steering gear etc.
(4) embodiment
Below in conjunction with embodiment, the invention will be further described, but the present invention is not limited thereto, and the preparation method in embodiment is customary preparation methods, no longer describes in detail.
Embodiment 1:(is in double centner, as follows)
This composite additive bag, wherein sulfur-bearing 27.5%, phosphorus 1.54%, nitrogen 0.9%.
The preparation method of this synthesis automotive gear oils, adopts following steps:
(1) oil soluble polyalkylene glycol of above-mentioned weight and synthetic ester base oil toothed gear pump are pumped in mediation Fu, heated and stirred, mixes to obtain mixing oil A at constant temperature 60 DEG C;
(2) in the obtained mixing oil A of step (1), add the composite additive bag of above-mentioned weight, continue mechanical stirring 2h under constant temperature 60 DEG C of conditions, obtained mixing oil B;
(3) the mixing oil B that step (2) is obtained being filtered, under 0.2MPa pressure, through there being the metre filter of filter bag device, obtaining limpid transparent synthesis automotive gear oils.
Embodiment 2:
This composite additive bag, wherein sulfur-bearing 36.1%, phosphorus 1.22%, nitrogen 2.5%.
The preparation method of this synthesis automotive gear oils, adopts following steps:
(1) oil soluble polyalkylene glycol of above-mentioned weight and synthetic ester base oil toothed gear pump are pumped in mediation Fu, heated and stirred, mixes to obtain mixing oil A at constant temperature 55 DEG C;
(2) in the obtained mixing oil A of step (1), add the composite additive bag of above-mentioned weight, continue mechanical stirring 1.5h under constant temperature 55 DEG C of conditions, obtained mixing oil B;
(3) the mixing oil B that step (2) is obtained being filtered, under 0.15MPa pressure, through there being the metre filter of filter bag device, obtaining limpid transparent synthesis automotive gear oils.
Embodiment 3:
This composite additive bag, wherein sulfur-bearing 36.5%, phosphorus 1.21%, nitrogen 0.9%.
The preparation method of this synthesis automotive gear oils, adopts following steps:
(1) oil soluble polyalkylene glycol of above-mentioned weight and synthesis hydrocarbon base oil toothed gear pump are pumped in mediation Fu, heated and stirred, mixes to obtain mixing oil A at constant temperature 50 DEG C;
(2) in the obtained mixing oil A of step (1), add the composite additive bag of above-mentioned weight, continue mechanical stirring 1h under constant temperature 50 DEG C of conditions, obtained mixing oil B;
(3) the mixing oil B that step (2) is obtained being filtered, under 0.1MPa pressure, through there being the metre filter of filter bag device, obtaining limpid transparent synthesis automotive gear oils.
Embodiment 4:
This composite additive bag, wherein sulfur-bearing 23.6%, phosphorus 1.20%, nitrogen 1.14%.
The preparation method of this synthesis automotive gear oils, adopts following steps:
(1) oil soluble polyalkylene glycol of above-mentioned weight and III class base oil toothed gear pump are pumped in mediation Fu, heated and stirred, mixes to obtain mixing oil A at constant temperature 55 DEG C;
(2) in the obtained mixing oil A of step (1), add composite additive bag, the pour point depressant (polymethacrylate) of above-mentioned weight, continue mechanical stirring 2h under constant temperature 55 DEG C of conditions, obtained mixing oil B;
(3) the mixing oil B that step (2) is obtained being filtered, under 0.15MPa pressure, through there being the metre filter of filter bag device, obtaining limpid transparent synthesis automotive gear oils.
Embodiment 5:
This composite additive bag, wherein sulfur-bearing 26.2%, phosphorus 1.05%, nitrogen 1.44%.
The preparation method of this synthesis automotive gear oils, adopts following steps:
(1) oil soluble polyalkylene glycol of above-mentioned weight and II class base oil toothed gear pump are pumped in mediation Fu, heated and stirred, mixes to obtain mixing oil A at constant temperature 60 DEG C;
(2) in the obtained mixing oil A of step (1), add composite additive bag, the pour point depressant (polymethacrylate) of above-mentioned weight, continue mechanical stirring 1.5h under constant temperature 60 DEG C of conditions, obtained mixing oil B;
(3) the mixing oil B that step (2) is obtained being filtered, under 0.2MPa pressure, through there being the metre filter of filter bag device, obtaining limpid transparent synthesis automotive gear oils.
Embodiment 6:
This composite additive bag, wherein sulfur-bearing 22.8%, phosphorus 1.26%, nitrogen 1.24%.
The preparation method of this synthesis automotive gear oils, adopts following steps:
(1) oil soluble polyalkylene glycol of above-mentioned weight and III class base oil toothed gear pump are pumped in mediation Fu, heated and stirred, mixes to obtain mixing oil A at constant temperature 55 DEG C;
(2) in the obtained mixing oil A of step (1), add composite additive bag, the pour point depressant (polymethacrylate) of above-mentioned weight, continue mechanical stirring 2h under constant temperature 55 DEG C of conditions, obtained mixing oil B;
(3) the mixing oil B that step (2) is obtained being filtered, under 0.15MPa pressure, through there being the metre filter of filter bag device, obtaining limpid transparent synthesis automotive gear oils.
The present invention synthesizes automotive gear oils, quality scale reaches GL-5, viscosity grade relates to 70W-90,75W-90,80W-90,80W-140,85W-90,85W-140 etc. 6, and the various gears operated under being used in high speed impact load, high speed low torque, low speed and large torque, all kinds of automobile gear be the hyperbolic line of heavy loading and the lubrication of spiral bevel gear, oil lubrication cross-pin type joint and manual steering gear etc. especially.
Compared with conventional automotive gear oils, the present invention synthesizes automotive gear oils and has the following advantages:
A) pour point (experimental technique ASTM D97), the pour point that the present invention synthesizes automotive gear oils is lower than conventional automotive gear oils 15 ~ 30 DEG C, more adapts to extreme low temperature applied environment;
B) channel point (experimental technique SH/T0030), the present invention synthesizes automotive gear oils and reduces by 10 ~ 30 DEG C than conventional automotive gear oils, operates free and relaxed under extreme low temperature applied environment;
C) open flash point (experimental technique ASTM D92), the flash-point that the present invention synthesizes automotive gear oils is higher than traditional automotive gear oils 20 ~ 40 DEG C, and use safer, volatility is lower;
D) viscosity index (experimental technique ASTM D2270), the present invention synthesizes automotive gear oils can improve 20 ~ 40, and viscosity-temperature characteristics can be better, and high-temperature viscosity rate of descent reduces by 15 ~ 30%, and high temperature oil-film retention property is better;
E) depositional control and cleansing performance (experimental technique ASTM D2893B), the present invention synthesizes automotive gear oils and seldom produces deposition, and acid number change and viscosity change little, have obvious cleansing performance;
F) hydrolysis stability (experimental technique ASTM D 2619), the present invention synthesizes automotive gear oils while other IV class of reservation and V class synthetic gear oil performance, improve hydrolysis stability, especially compare with synthesizing ester automotive gear oils, hydrolysis stability improves 30 ~ 70%;
G) air release property (experimental technique ASTM D3427), the air release value that the present invention synthesizes automotive gear oils is lower than conventional automotive gear oils by 70 ~ 80%, greatly can reduce the cavitation corrosion of oil product to gear apparatus, slow down oil product aging, extend oil product work-ing life;
H) friction resistant ability (experimental technique SH/T0519), the present invention synthesizes automotive gear oils and reduces by 10 ~ 30% than conventional automotive gear oils friction ratio, namely can provide film at the friction initial stage, prevents friction;
I) overlength life cycle, the drain period that the present invention synthesizes automotive gear oils is 1 ~ 5 times of conventional automotive gear oils.