CN103756264A - 一种高强度pet复合材料 - Google Patents

一种高强度pet复合材料 Download PDF

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CN103756264A
CN103756264A CN201310713190.7A CN201310713190A CN103756264A CN 103756264 A CN103756264 A CN 103756264A CN 201310713190 A CN201310713190 A CN 201310713190A CN 103756264 A CN103756264 A CN 103756264A
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strength
weight
parts
composite material
auxiliary agent
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CN103756264B (zh
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谷顺明
杨红兵
王苏东
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Guangzhou Shuanghui Plastic Co., Ltd.
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Anhui Guoxing Biochemistry Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/03Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
    • B29C48/04Particle-shaped
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/36Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
    • B29C48/395Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die using screws surrounded by a cooperating barrel, e.g. single screw extruders
    • B29C48/40Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die using screws surrounded by a cooperating barrel, e.g. single screw extruders using two or more parallel screws or at least two parallel non-intermeshing screws, e.g. twin screw extruders
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/92Measuring, controlling or regulating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00Indexing scheme relating to extrusion moulding
    • B29C2948/92Measuring, controlling or regulating
    • B29C2948/92504Controlled parameter
    • B29C2948/9258Velocity
    • B29C2948/9259Angular velocity
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00Indexing scheme relating to extrusion moulding
    • B29C2948/92Measuring, controlling or regulating
    • B29C2948/92504Controlled parameter
    • B29C2948/92704Temperature
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00Indexing scheme relating to extrusion moulding
    • B29C2948/92Measuring, controlling or regulating
    • B29C2948/92819Location or phase of control
    • B29C2948/92838Raw material pre-treatment, e.g. drying or cleaning
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00Indexing scheme relating to extrusion moulding
    • B29C2948/92Measuring, controlling or regulating
    • B29C2948/92819Location or phase of control
    • B29C2948/92857Extrusion unit
    • B29C2948/92876Feeding, melting, plasticising or pumping zones, e.g. the melt itself
    • B29C2948/92885Screw or gear
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00Indexing scheme relating to extrusion moulding
    • B29C2948/92Measuring, controlling or regulating
    • B29C2948/92819Location or phase of control
    • B29C2948/92857Extrusion unit
    • B29C2948/92876Feeding, melting, plasticising or pumping zones, e.g. the melt itself
    • B29C2948/92895Barrel or housing

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Silicates, Zeolites, And Molecular Sieves (AREA)

Abstract

本发明公开了一种高强度PET复合材料,其是由下述重量份的原料制得:PET1000,纳米碳酸钙3-5,3-氨丙基三甲氧基硅烷 0.5-1.5,云母粉1-2,抗氧剂1680.5-1.5,抗氧剂10100.8-1.8,邻苯二甲酸甲苯基丁酯1-2,助剂2-4。本发明的各项性能优异,所得产品拉伸强度高,经久耐用,助剂的加入使得本发明强度得到进一步提高。

Description

一种高强度PET复合材料
技术领域
本发明涉及PET包装容器领域,确切地说是一种高强度PET复合材料及其制备方法及其用途。
背景技术
近年来,由于PET良好的拉伸吹塑性能及优良的阻气性能,其逐步取代PE、PP材料广泛应用于饮料、化妆品的包装器皿。PET瓶的成型方法主要分为一步法(注拉吹)及两步法(拉伸吹塑),但无论是一步法还是两步法,它们均通过注射瓶胚、预热瓶胚、拉伸、吹塑成型的工艺进行制造,通过注射的瓶胚都要进行预热到材料的Tg以上才能进行拉伸吹塑成型。
发明内容
本发明旨在提供一种高强度PET复合材料。
上述目的通过以下方案实现:
一种高强度PET复合材料,其特征在于:其是由下述重量份的原料制得::
PET1000,纳米碳酸钙3-5, 3-氨丙基三甲氧基硅烷 0.5-1.5,云母粉1-2,抗氧剂168 0.5-1.5,抗氧剂1010 0.8-1.8, 邻苯二甲酸甲苯基丁酯 1-2,助剂2-4;
所述的助剂由下列重量份的原料制成:硬脂酸铝1-3、碳酸二甲酯1-3、硅藻土30-40、坡缕石粉10-15、纳米碳1-2、氧化铝1-2、丙烯酸甲酯1-2、二烷基二硫代磷酸锌1.5-2、硬脂酸1-2;
助剂的制备方法是将硅藻土、坡缕石粉放入煅烧炉中在600-750℃下煅烧3-4小时,取出,放入10-20%的盐酸溶液中浸泡2-4小时,过滤取出,用清水反复洗涤,烘干,加入水中,再加入其余原料,搅拌均匀,三辊研磨机研磨1-2小时,得到浆料,喷雾干燥即得。
所述的一种高强度PET复合材料,其特征在于:制备方法为:
    (1)将PET在热风烘箱中120℃条件下烘干3-4h;
(2)按重量份将所有原料混匀,再投入到双螺杆挤出机中挤出造粒,即得,螺杆转速280-300rpm,温度设置为240-260℃。
本发明的有益效果为:
本发明的各项性能优异,所得产品拉伸强度高,经久耐用,助剂的加入使得本发明强度得到进一步提高。
具体实施方式
一种高强度PET复合材料,其是由下述重量kg的原料制得:
PET1000,纳米碳酸钙3, 3-氨丙基三甲氧基硅烷 1.5,云母粉2,抗氧剂168  0.8,抗氧剂1010   1.8, 邻苯二甲酸甲苯基丁酯2,助剂4;
所述的助剂由下列重量kg的原料制成:硬脂酸铝3、碳酸二甲酯1、硅藻土40、坡缕石粉15、纳米碳2、氧化铝1、丙烯酸甲酯1、二烷基二硫代磷酸锌1.7、硬脂酸1.2;
助剂的制备方法是将硅藻土、坡缕石粉放入煅烧炉中在600℃下煅烧4小时,取出,放入10%的盐酸溶液中浸泡4小时,过滤取出,用清水反复洗涤,烘干,加入水中,再加入其余原料,搅拌均匀,三辊研磨机研磨1小时,得到浆料,喷雾干燥即得。
所述的一种高强度PET复合材料,制备方法为:
    (1)将PET在热风烘箱中120℃条件下烘干4h;
(2)按重量份将所有原料混匀,再投入到双螺杆挤出机中挤出造粒,即得,螺杆转速280rpm,温度设置为250℃。
注射力学样条和色板,熔体温度270℃,注射压力30~70MPa,模具温度5℃,冷却时间12s,成型周期30s。PET拉伸强度为83.5 MPa、冲击强度4.6、透光率95.8%。
以上案例所述拉伸性能按照GB/T1040-1992测试;悬臂梁缺口冲击强度按照GB/T1843-1996测试,摆锤能量为2.75J;透光率按照GB2410-80测试。

Claims (2)

1.一种高强度PET复合材料,其特征在于:其是由下述重量份的原料制得::
PET1000,纳米碳酸钙3-5, 3-氨丙基三甲氧基硅烷 0.5-1.5,云母粉1-2,抗氧剂168 0.5-1.5,抗氧剂1010 0.8-1.8, 邻苯二甲酸甲苯基丁酯 1-2,助剂2-4;
所述的助剂由下列重量份的原料制成:硬脂酸铝1-3、碳酸二甲酯1-3、硅藻土30-40、坡缕石粉10-15、纳米碳1-2、氧化铝1-2、丙烯酸甲酯1-2、二烷基二硫代磷酸锌1.5-2、硬脂酸1-2;
助剂的制备方法是将硅藻土、坡缕石粉放入煅烧炉中在600-750℃下煅烧3-4小时,取出,放入10-20%的盐酸溶液中浸泡2-4小时,过滤取出,用清水反复洗涤,烘干,加入水中,再加入其余原料,搅拌均匀,三辊研磨机研磨1-2小时,得到浆料,喷雾干燥即得。
2.根据权利要求1所述的一种高强度PET复合材料,其特征在于:制备方法为:
 (1)将PET在热风烘箱中120℃条件下烘干3-4h;
(2)按重量份将所有原料混匀,再投入到双螺杆挤出机中挤出造粒,即得,螺杆转速280-300rpm,温度设置为240-260℃。
CN201310713190.7A 2013-12-20 2013-12-20 一种高强度pet复合材料 Expired - Fee Related CN103756264B (zh)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105131456A (zh) * 2015-08-14 2015-12-09 太仓安托建筑材料有限公司 一种pvc复合材料

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20050154099A1 (en) * 2003-09-08 2005-07-14 Toshikazu Kobayashi Flame resistant polyester resin compositions
CN102093673A (zh) * 2011-01-18 2011-06-15 南通市东方塑胶有限公司 具有抗热老化性能的聚酯及其生产方法
KR20130066139A (ko) * 2011-12-12 2013-06-20 한양소재 주식회사 천연섬유를 이용한 합성목재 및 그의 제조방법

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20050154099A1 (en) * 2003-09-08 2005-07-14 Toshikazu Kobayashi Flame resistant polyester resin compositions
CN102093673A (zh) * 2011-01-18 2011-06-15 南通市东方塑胶有限公司 具有抗热老化性能的聚酯及其生产方法
KR20130066139A (ko) * 2011-12-12 2013-06-20 한양소재 주식회사 천연섬유를 이용한 합성목재 및 그의 제조방법

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105131456A (zh) * 2015-08-14 2015-12-09 太仓安托建筑材料有限公司 一种pvc复合材料

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