CN103755466B - Biomass Organic carbon base potash fertilizer production equipment and production method - Google Patents
Biomass Organic carbon base potash fertilizer production equipment and production method Download PDFInfo
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- CN103755466B CN103755466B CN201310725788.8A CN201310725788A CN103755466B CN 103755466 B CN103755466 B CN 103755466B CN 201310725788 A CN201310725788 A CN 201310725788A CN 103755466 B CN103755466 B CN 103755466B
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Abstract
The present invention relates to a kind of biomass Organic carbon base potash fertilizer production equipment and production method; comprise standing groove, pre-processing device, tablets press, dryer, wrapping machine and Controlling System; feeding conveyor is provided with between described standing groove and pre-processing device; described pre-processing device comprises stirring mixer, screen-dividing machine and pulverizer; described control unit comprises control panel, programmable logic controller and metering unit, and described control unit controls the start and stop of pre-processing device, tablets press, dryer, wrapping machine.This production equipment and production technique by sieving and being uniformly mixed, tablets press, dryer finally obtain required biomass Organic carbon base potash fertilizer production equipment; this fertilizer not only health is clean; simultaneously little to the pollution of environment, production efficiency is high, and level of automation is high; convenient control; save cost, the fertilizer that the present invention produces is mainly carbon element, can allow decomposition by son in soil; complete noresidue, has the long-lasting nature of improvement soil.
Description
Technical field
Invention relates to a kind of production equipment and method of fertilizer, particularly a kind of biomass Organic carbon base potash fertilizer production equipment and production method.
Background technology
The annual applying quantity of chemical fertilizer of China, more than 1,000,000 tons, uses the important measures that chemical fertilizer is agricultural produce, but life-time service chemical fertilizer, the environmental problem such as soil compaction, arable land degeneration, soil and water pollution can be caused.Therefore the development and application of environmental friendly fertilizer seems particularly important.Meanwhile, China is a large agricultural country, the of a great variety and enormous amount of the waste produced in agriculture production, especially very abundant based on the agriculture waste goods and materials of agricultural crop straw, feces of livestock and poultry and forest paper slip.And China was at more than 20 year of future, and the generation total amount of agriculture and forestry organic waste material, still in the trend increased, reasonably utilizes and process if do not added it, can bring a series of environmental problem.
Summary of the invention
The present invention is directed to the defect and deficiency that exist in prior art, a kind of biomass Organic carbon base potash fertilizer production equipment and production method are provided.
The technical solution used in the present invention is: a kind of biomass Organic carbon base potash fertilizer production equipment, comprise the standing groove for stacking biomass charcoal, pre-processing device, tablets press, dryer, wrapping machine and Controlling System, it is characterized in that: between described standing groove and pre-processing device, be provided with feeding conveyor, described pre-processing device comprises stirring mixer and pulverizer, the material loading end of described feeding conveyor is placed in standing groove, its discharging end is connected with the opening for feed of pulverizer, the discharge port of pulverizer is connected with the first opening for feed of stirring mixer, the discharge port of stirring mixer is connected with the opening for feed of tablets press, the discharge port of tablets press is connected with the opening for feed of dryer, the discharge port of dryer is connected with the opening for feed of wrapping machine, described control unit comprises control panel, programmable logic controller and metering unit, described control panel, metering unit is connected with the signal input part of programmable logic controller, the signal output part of described programmable logic controller respectively with control feeding conveyor, pre-processing device, tablets press, dryer, refrigerating unit is connected with the electric motor of wrapping machine.
The second sieve apparatus and the second pulverizer is also provided with between described dryer and wrapping machine; the opening for feed of the second sieve apparatus is connected with the discharge port of dryer; its discharge port is connected with the opening for feed of the second pulverizer, the opening for feed of tablets press, the opening for feed of packaging facilities respectively, and the described discharge port of the second pulverizer is connected with the opening for feed of tablets press.
Also be provided with refrigerating unit between described dryer and wrapping machine, the opening for feed of refrigerating unit is connected with the discharge port of dryer, and its discharge port is connected with the opening for feed of wrapping machine.
Described tablets press comprises two hoppers placed side by side, two walk abreast pelletizing disks and secondary granulation disk of placing corresponding to hopper.Be provided with transporting mechanism between the hopper of described correspondence and a pelletizing disks, the material loading end of this transporting mechanism is placed in secondary granulation disk bottom, and discharging end is placed in above secondary granulation disk; The described bottom of secondary granulation disk is connected with the opening for feed of dryer.
Described transmission rig is belt feeder.
A filtering net is provided with between described secondary granulation disk and dryer.
Described wrapping machine is electronic measurement wrapping machine.
A production method containing above-mentioned biomass Organic carbon base potash fertilizer production equipment, comprises the steps:
(1) utilize agricultural wastes as biomass material, the biomass charcoal that biomass material is produced through biomass charcoal, gas, oil, liquid coproduction, described biomass charcoal is sent into pulverizer by feeding conveyor from biomass charcoal standing groove pulverize, the biomass charcoal powder after pulverizing enters stirring mixer;
(2) take biomass charcoal as core, sent in a certain amount of potassium oxide and humic acid to stirring mixer by the second opening for feed of stirring mixer and mix;
(3) a certain amount of tackiness agent is added, and granulation in tablets press;
(4) material after parcel granulation enters drying machine drying;
(5) granular biomass Organic carbon base potash fertilizer is obtained through cooler cooling;
(6) pack through wrapping machine.
Before carrying out step (5), also comprise step:
(4.1) the granular biomass Organic carbon base potash fertilizer that drying machine obtains after drying enters sieve apparatus screening, and that sieves designated size if reach enters step (5), and that sieves designated size if do not reach enters step (4.2);
(4.2) the particulate biomass Organic carbon base potash fertilizer in sifted is sent into the second pulverizer again to pulverize, after pulverizing, enter step (3).
The wood vinegar that described humic acid is biomass charcoal, gas, oil, liquid coproduction produce or amino acid or extracted form natural plant growth promoter.
Beneficial effect of the present invention:
1, biomass Organic carbon base potash fertilizer production equipment of the present invention passes through the pulverizing of the screening of pre-processing device and the screening of the second sieve apparatus and the second screen-dividing machine, achieve the leaves disintegrating-processing machine automatization sub-sieve to charcoal base potassic fertilizer, make biomass Organic carbon potassium fertilizer particle just tiny, improve the quality of production of biomass Organic carbon base potash fertilizer.
2, biomass Organic carbon base potash fertilizer production equipment of the present invention by the pulverizing of pre-processing device and be uniformly mixed, production equipment that tablets press, dryer finally obtain required biomass Organic carbon base potash fertilizer; this fertilizer not only health is clean; simultaneously little to the pollution of environment; this production equipment production efficiency is high; level of automation is high; convenient control, saves production, labour cost.
3, the production method of biomass Organic carbon base potash fertilizer of the present invention utilizes biomass waste, avoids environmental pollution and the wasting of resources, protection of the environment, has saved the energy.
4, biomass charcoal and potassium oxide mix by the production method of biomass Organic carbon base potash fertilizer of the present invention, avoid traditional impregnation method, improve production efficiency.
5, the present invention utilizes agricultural wastes as biomass material, the biomass charcoal that biomass material is produced through biomass charcoal, gas, oil, liquid coproduction is that raw material is prepared charcoal base potash fertilizer, this biomass charcoal is organic products, be rich in micropore, there is extremely strong suction fertilizer, the adsorptive power absorbed water and extinction and heat characteristic, after being manured into soil, not only fertilizer slow-release can be held, reduce the waste of fertilizer leaching loss, can preserve for a long time at normal temperatures, emerge and the production problem such as to change has vital role for solution low temperature in early spring is on the low side; And the fertilizer that the present invention produces is mainly carbon, is easily decomposed in soil, complete noresidue, thus in use to environment without any pollution, have concurrently simultaneously improvement soil long-lasting nature.
Accompanying drawing explanation
Fig. 1 is the schematic diagram of the embodiment of the present invention 1;
Fig. 2 is the schematic diagram of the embodiment of the present invention 2;
Fig. 3 is the schematic diagram of the embodiment of the present invention 3.
Meaning representated by number in the figure is: 1, raw material standing groove; 2, feeding conveyor; 3, pulverizer; 4, sieve apparatus; 5, be uniformly mixed; 6, tablets press; 7, dryer; 8, wrapping machine; 9, refrigerating unit; 10, the second pulverizer.
Embodiment
Embodiment 1: see Fig. 1, a kind of biomass Organic carbon base potash fertilizer production equipment, comprises the standing groove 1 for stacking biomass charcoal, pre-processing device, tablets press 6, dryer 7, wrapping machine 8 and Controlling System, be provided with feeding conveyor 2 between described standing groove and pre-processing device, described pre-processing device comprises stirring mixer 5, screen-dividing machine 4 and pulverizer 3, the material loading end of described feeding conveyor 2 is placed in standing groove 1, its discharging end is connected with the opening for feed of pulverizer 3, the discharge port of pulverizer 3 is connected with the opening for feed of stirring mixer 5, the discharge port of stirring mixer 5 is connected with the opening for feed of tablets press 6, the discharge port of tablets press 5 is connected with the opening for feed of dryer 7, and the discharge port of dryer 7 is connected with the opening for feed of wrapping machine 8, and described control unit comprises control panel, programmable logic controller and metering unit, described control panel, metering unit is connected with the signal input part of programmable logic controller, the signal output part of described programmable logic controller respectively with control feeding conveyor 2, pre-processing device, tablets press 6, dryer 7, refrigerating unit 9 is connected with the electric motor of wrapping machine 8.
Described tablets press 6 comprises two hoppers placed side by side, two walk abreast pelletizing disks and secondary granulation disk of placing corresponding to hopper.Be provided with transporting mechanism between the hopper of described correspondence and a pelletizing disks, the material loading end of this transporting mechanism is placed in secondary granulation disk bottom, and discharging end is placed in above secondary granulation disk; The bottom of described secondary granulation disk is connected with the opening for feed of dryer 7.
Described transmission rig is belt feeder.
A filtering net is provided with between described secondary granulation disk and dryer 7.
Described wrapping machine 8 is electronic measurement wrapping machine.
Embodiment 2: see Fig. 2, embodiment 2 is substantially the same manner as Example 1, the same meaning of number in the figure representative, something in common does not repeat, unlike: be also provided with refrigerating unit 9 between described dryer 7 and wrapping machine 8, the opening for feed of refrigerating unit 9 is connected with the discharge port of dryer 8, and the discharge port of refrigerating unit 9 is connected with the opening for feed of wrapping machine 8.
Embodiment 3: see Fig. 3; embodiment 3 is substantially the same manner as Example 2; the same meaning of number in the figure representative; something in common does not repeat; unlike: be also provided with sieve apparatus 4 and the second pulverizer 10 between described oven dry 7 and wrapping machine 8; the opening for feed of sieve apparatus 4 is connected with the discharge port of dryer 7; the discharge port of sieve apparatus 4 is connected with the opening for feed of the second pulverizer 10, the opening for feed of tablets press 6, the opening for feed of packaging facilities 8 respectively, and the discharge port of described second pulverizer 10 is connected with the opening for feed of tablets press 6.
Embodiment 4: a kind of production method containing above-mentioned biomass Organic carbon base potash fertilizer production equipment, comprises the steps:
(1) utilize agricultural wastes as biomass material, the biomass charcoal that biomass material is produced through biomass charcoal, gas, oil, liquid coproduction, described biomass charcoal is sent into pulverizer by feeding conveyor from biomass charcoal standing groove pulverize, the biomass charcoal powder after pulverizing enters stirring mixer;
(2) take biomass charcoal as core, sent in a certain amount of potassium oxide and humic acid to stirring mixer by the second opening for feed of stirring mixer and mix;
(3) a certain amount of tackiness agent is added, and granulation in tablets press;
(4) material after parcel granulation enters drying machine drying;
(5) granular biomass Organic carbon base potash fertilizer is obtained through cooler cooling;
(6) pack through wrapping machine.
Before carrying out step (5), also comprise step:
(4.1) the granular biomass Organic carbon base potash fertilizer that drying machine obtains after drying enters sieve apparatus screening, and that sieves designated size if reach enters step (5), and that sieves designated size if do not reach enters step (4.2);
(4.2) the particulate biomass Organic carbon base potash fertilizer in sifted is sent into the second pulverizer again to pulverize, after pulverizing, enter step (3).
The wood vinegar that described humic acid is biomass charcoal, gas, oil, liquid coproduction produce or amino acid or extracted form natural plant growth promoter.
The weight ratio of described biomass charcoal, potassium oxide and humic acid is (39 ~ 41): (49 ~ 51): (10 ~ 28).
The weight ratio of described biomass charcoal, potassium oxide, humic acid and tackiness agent is (39 ~ 41): (49 ~ 51): (10 ~ 28): (7 ~ 12).
Claims (8)
1. a biomass Organic carbon base potash fertilizer production equipment, comprise the standing groove for stacking biomass charcoal, pre-processing device, tablets press, dryer, wrapping machine and Controlling System, it is characterized in that: between described standing groove and pre-processing device, be provided with feeding conveyor, described pre-processing device comprises stirring mixer and pulverizer, the material loading end of described feeding conveyor is placed in standing groove, its discharging end is connected with the opening for feed of pulverizer, the discharge port of pulverizer is connected with the first opening for feed of stirring mixer, the discharge port of stirring mixer is connected with the opening for feed of tablets press, the discharge port of tablets press is connected with the opening for feed of dryer, the discharge port of dryer is connected with the opening for feed of wrapping machine, described Controlling System comprises control panel, programmable logic controller and metering unit, described control panel, metering unit is connected with the signal input part of programmable logic controller, the signal output part of described programmable logic controller respectively with control feeding conveyor, pre-processing device, tablets press, dryer, refrigerating unit is connected with the electric motor of wrapping machine, described tablets press comprises two hoppers placed side by side, two walk abreast pelletizing disks and secondary granulation disk of placing corresponding to hopper, be provided with transporting mechanism between the hopper of described correspondence and a pelletizing disks, the material loading end of this transporting mechanism is placed in secondary granulation disk bottom, and discharging end is placed in above secondary granulation disk, the described bottom of secondary granulation disk is connected with the opening for feed of dryer, also be provided with refrigerating unit between described dryer and wrapping machine, the opening for feed of refrigerating unit is connected with the discharge port of dryer, and its discharge port is connected with the opening for feed of wrapping machine.
2. biomass Organic carbon base potash fertilizer production equipment according to claim 1; it is characterized in that: between described dryer and wrapping machine, be also provided with sieve apparatus and the second pulverizer; the opening for feed of sieve apparatus is connected with the discharge port of dryer; its discharge port is connected with the opening for feed of the second pulverizer, the opening for feed of tablets press, the opening for feed of packaging facilities respectively, and the described discharge port of the second pulverizer is connected with the opening for feed of tablets press.
3. biomass Organic carbon base potash fertilizer production equipment according to claim 1, is characterized in that: described transporting mechanism is belt feeder.
4. biomass Organic carbon base potash fertilizer production equipment according to claim 3, is characterized in that: be provided with a filtering net between described secondary granulation disk and dryer.
5. biomass Organic carbon base potash fertilizer production equipment according to claim 1, is characterized in that: described wrapping machine is electronic measurement wrapping machine.
6. the production method containing the biomass Organic carbon base potash fertilizer production equipment described in any one of claim 1-5 claim, is characterized in that: comprise the steps:
(1) utilize agricultural wastes as biomass material, the biomass charcoal that biomass material is produced through biomass charcoal, gas, oil, liquid coproduction, described biomass charcoal is sent into pulverizer by feeding conveyor from biomass charcoal standing groove pulverize, the biomass charcoal powder after pulverizing enters stirring mixer;
(2) take biomass charcoal as core, sent in a certain amount of potassium oxide and humic acid to stirring mixer by the second opening for feed of stirring mixer and mix;
(3) a certain amount of tackiness agent is added, and granulation in tablets press;
(4) material after parcel granulation enters drying machine drying;
(5) granular biomass Organic carbon base potash fertilizer is obtained through cooler cooling;
(6) pack through wrapping machine.
7. the production method of biomass Organic carbon base potash fertilizer according to claim 6, is characterized in that: before carrying out step (5), also comprise step
(4.1) the granular biomass Organic carbon base potash fertilizer that drying machine obtains after drying enters sieve apparatus screening, and that sieves designated size if reach enters step (5), and that sieves designated size if do not reach enters step (4.2);
(4.2) the particulate biomass Organic carbon base potash fertilizer in sifted is sent into the second pulverizer again to pulverize, after pulverizing, enter step (3).
8. the production method of biomass Organic carbon base potash fertilizer according to claim 6, is characterized in that: the wood vinegar that described humic acid is biomass charcoal, gas, oil, liquid coproduction produce or amino acid or extracted form natural plant growth promoter.
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| CN107056401A (en) * | 2016-12-23 | 2017-08-18 | 北京三聚环保新材料股份有限公司 | A kind of biological material is combined slow released fertilizer and preparation method thereof |
| CN106631618B (en) * | 2017-01-05 | 2021-04-06 | 山东大学 | Biological slow-release fertilizer taking biomass ash and wood vinegar as raw materials and preparation method thereof |
| CN108398914A (en) * | 2017-02-08 | 2018-08-14 | 山东中创亿丰肥料集团有限公司 | One kind three chelates stored program controlled |
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| CN102358714A (en) * | 2011-08-22 | 2012-02-22 | 南京农业大学 | Multi-functional biomass carbon fertilizer produced by using biomass carbon from straws and kitchen waste |
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| CN103449915A (en) * | 2013-08-27 | 2013-12-18 | 黑龙江省农业科学院农村能源研究所 | Organic/inorganic compound fertilizer taking biomass charcoal as matrix, preparation method of organic/inorganic compound fertilizer and preparation method of fine straw biomass charcoal powder |
| CN203668259U (en) * | 2013-12-25 | 2014-06-25 | 郑州奇克生物科技有限公司 | Biomass organic carbon-based potash fertilizer production device |
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Patent Citations (6)
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| CN202139174U (en) * | 2011-07-29 | 2012-02-08 | 吴金华 | Equipment for producing high-concentration compound fertilizers |
| CN102358714A (en) * | 2011-08-22 | 2012-02-22 | 南京农业大学 | Multi-functional biomass carbon fertilizer produced by using biomass carbon from straws and kitchen waste |
| WO2013053697A2 (en) * | 2011-10-12 | 2013-04-18 | Berthold Warth | Device for treating and refining biomass |
| CN103214295A (en) * | 2013-02-25 | 2013-07-24 | 龚水明 | Production technology of biomass boiler ash organic fertilizer |
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Effective date of registration: 20190729 Address after: 450000 No. 1 Shuguang Road, Mazhai Industrial Agglomeration Area, Erqi District, Zhengzhou City, Henan Province Patentee after: Henan golden land science and Technology Service Co., Ltd. Address before: 450000 Huacheng International Center, No. 80 University Road, Erqi District, Zhengzhou City, Henan Province, No. 18 Floor 9 Patentee before: ZHENGZHOU QIKE BIOTECHNOLOGY CO., LTD. |