CN103742764B - Crankshaft detection base - Google Patents

Crankshaft detection base Download PDF

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Publication number
CN103742764B
CN103742764B CN201310751179.XA CN201310751179A CN103742764B CN 103742764 B CN103742764 B CN 103742764B CN 201310751179 A CN201310751179 A CN 201310751179A CN 103742764 B CN103742764 B CN 103742764B
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Prior art keywords
slide plate
bolt
crankshaft
block
detection base
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CN103742764A (en
Inventor
梁振杰
谭贵荣
聂大鹏
黄传声
曾召亮
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Guangxi Yuchai Machinery Co Ltd
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Guangxi Yuchai Machinery Co Ltd
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Abstract

The invention discloses a kind of crankshaft detection base.This crankshaft detection base comprises: base plate; Pair of guide rails block, it is inverted T-shaped piece, is fixedly mounted on the end face two ends of base plate respectively, and offers the guide groove vertical with base plate respectively in relative inner; A pair V-block, is fixedly mounted on way block top respectively, forms the V-type groove supporting bent axle to be detected; Skateboard component, it comprises: slide plate, lining roller and adjustment bolt, and the both sides of slide plate extend the guide rail with the guide groove adaptation of way block respectively, the rotating end face both sides being laid in slide plate of lining roller, and the end face of slide plate is stretched out at top; Being spirally connected with described slide plate of adjustment bolt rotatable lifting from bottom to top.This crankshaft detection base can ensure Large Crankshaft platform measuring main journal beat project measurement result accurately and efficiency all high.

Description

Crankshaft detection base
Technical field
The present invention relates to bent axle product geometrical property project detection field in machine-building, particularly a kind of crankshaft detection base.
Background technique
The detection of I. C. engine crankshaft product geometrical property project, every detection relating to geometric sense of beating, the top or v-shaped bearing assembly in the center that generally all will be equipped with could be implemented.Little for volume, lightweight bent axle product, adopt common Double Tops point or double V-shaped bearing assembly just can solve, but the detection of geometric sense of beating for super large, overweight I. C. engine crankshaft, the sharp or double V-shaped bearing assembly of common Double Tops cannot be adopted to solve supporting.Mainly because the hardness of crankshaft material cannot improve further, add that whole piece bent axle weight is large, the contact position pressure being applied to common double V-shaped bearing assembly is too large, and what form because crankshaft main journal surface and V-block are surperficial is slide to pay, in rotary crankshaft process, the cemented carbide of v-shaped bearing assembly can damage (pulling) crankshaft main journal surface, causes expenses.In fact, when bent axle weight is more than 0.8 ton hour, adult cannot rotate tested bent axle with hand at all, and geometric sense of beating cannot implement inspection.Must again invent and design a kind of Large Crankshaft and detect bearing assembly.
Summary of the invention
The present invention is to overcome defect in above-mentioned prior art, provide a kind of simple and reasonable, can ensure Large Crankshaft platform measuring main journal beat project time, lift, hang and measure safe, laborsaving, measurement result is accurately and all high crankshaft detection base of efficiency.
For achieving the above object, according to the invention provides a kind of crankshaft detection base, comprising:
Base plate;
Pair of guide rails block, it is inverted T-shaped piece, is fixedly mounted on the end face two ends of base plate respectively, and offers the guide groove vertical with base plate respectively in relative inner;
A pair V-block, is fixedly mounted on way block top respectively, forms the V-type groove supporting bent axle to be detected;
Skateboard component, it comprises: slide plate, lining roller and adjustment bolt, and the both sides of slide plate extend the guide rail with the guide groove adaptation of way block respectively, the rotating end face both sides being laid in slide plate of lining roller, and the end face of slide plate is stretched out at top; Being spirally connected with described slide plate of adjustment bolt rotatable lifting from bottom to top.
In technique scheme, base plate is rectangular plate, and end face two ends offer respectively by the first bolt and hard-wired first tapped hole of way block.
In technique scheme, way block top offers respectively by the second bolt and hard-wired second tapped hole of V-block.
In technique scheme, the top of V-block is also bolted with lifting bolt respectively.
In technique scheme, slide plate top offers the roller bearing bore running through both sides, front and back for a pair, a pair rolling bearing is laid with respectively in each roller bearing bore, lining roller is located in the middle part of supporting axle, supporting axle two ends are laid in rolling bearing, rolling bearing both sides are laid with circlip for hole and circlip for shaft respectively, the middle part of slide plate offers the bolt adjustment screw of vertical base plate, the bottom of bolt adjustment screw is reserved with adjustment bolt and lays groove, the screw rod of adjustment bolt is screwed in the bolt adjustment screw of slide plate, slide plate and the lifting of lining roller can be made by the head rotating adjustment bolt.
In technique scheme, the head side of adjustment bolt offers the equally distributed stubborn rod aperture of multiple circumference.
Compared with prior art, the present invention has following beneficial effect: this crankshaft detection base is simple and reasonable, when ensureing platform measuring by design lifting two supporting V-blocks used bent axle lifting and hang and (comprise the safety of this assembly two lining rollers and the protection of crankshaft main journal working surface) safely, and by design two groups of lining roller wheel bearing crankshaft main journals, make measurement main journal beat project time bent axle steadily can rotate and become possibility, by arranging screw adjustment mechanism, bent axle is lifted, hang operation and measure main journal beat project operation switching by adjustment bolt easily realize, can ensure Large Crankshaft platform measuring main journal beat project measurement result accurately and efficiency all high.
Accompanying drawing explanation
Fig. 1 is the perspective view of crankshaft detection base of the present invention;
Fig. 2 is the main TV structure schematic diagram of crankshaft detection base of the present invention;
Fig. 3 is the plan structure schematic diagram of crankshaft detection base of the present invention;
Fig. 4 is the sectional structure schematic diagram in the A-A direction of Fig. 2;
Fig. 5 is the way block structural representation of crankshaft detection base of the present invention;
Fig. 6 is the skateboard schematic diagram of crankshaft detection base of the present invention;
Fig. 7 is the main TV structure schematic diagram of crankshaft detection base using state of the present invention;
Fig. 8 is the side-looking structural representation of crankshaft detection base using state of the present invention;
Description of reference numerals:
1-base plate, 2-way block, 21-guide groove, 3-V type block, 31-lifting bolt, 41-slide plate, 42-lining roller, 43-adjusts bolt, 44-guide rail, 45-roller bearing bore, 46-supporting axle, 47-rolling bearing, 48-circlip for hole, 49-circlip for shaft, 5-measuring table, 50-bolt adjustment screw, 51-adjusts bolt and lays groove, the tested bent axle of 6-, 7-dial gauge, 8-crankshaft detection base.
Embodiment
Below in conjunction with accompanying drawing, a specific embodiment of the present invention is described in detail, but is to be understood that protection scope of the present invention not by the restriction of embodiment.It will be appreciated that, mentioned in following mode of execution of the present invention " on ", D score, "left", "right", " front " and " reverse side " all with the direction shown in each figure for benchmark, these words being used for limiting direction are only used to be convenient to illustrate, do not represent the restriction to the concrete technological scheme of the present invention.
Crankshaft detection base of the present invention is simple and reasonable, when ensureing platform measuring by design lifting two supporting V-blocks used bent axle lifting and hang and (comprise the safety of this assembly two lining rollers and the protection of crankshaft main journal working surface) safely, and by design two groups of lining roller wheel bearing crankshaft main journals, make measurement main journal beat project time bent axle steadily can rotate and become possibility, by arranging screw adjustment mechanism, bent axle is lifted, hang operation and measure main journal beat project operation switching by adjustment bolt easily realize, can ensure Large Crankshaft platform measuring main journal beat project measurement result accurately and efficiency all high.
Be described through citing but unrestriced mode describes the disclosure in detail below, should be understood that various aspect of the present disclosure can by independent realization or the realization be combined with other aspects.This specification clearly enables those skilled in the art to manufacture and uses us to believe for new and non-obvious improvement, describe the application of some embodiments, alternative, modification, alternative and system, comprise the current best mode being considered to perform the inventive principle described in this specification.When describing element or feature and/or embodiment, be intended to represent that to have in element or feature one or more titled with " one " " one " " being somebody's turn to do " and " described ".Term " comprises " " comprising " and " having " is intended to be comprising property, and represents also have extra element or feature beyond those specifically described elements or feature.
As shown in Figure 1 to Figure 3, the concrete structure of this crankshaft detection base comprises: base plate 1 and be laid in the way block 2 at base plate 1 end face two ends respectively, and the skateboard component be laid in the middle of way block 2 and be laid in the V-block 3 on way block 2 top.Wherein, the lining roller of V-block 3 and skateboard component works in different operations, and by adjusting bolt steadily to switch, when the stroke of lining roller will be guaranteed to hang on bent axle and hang bent axle in retraction way block (under) portion, do not collide with crankshaft journal surface, measure when crankshaft main journal is beated and can rise to enough height again, be convenient to two independent supporting crankshaft axle journals of lining roller, thus realize being paid by crankshaft main journal surface and the V-block slip that forms of surface change the rolling that (change) become surperficial and two the lining roller cylndrical surface of crankshaft main journal to form and paying.The design of this crankshaft detection base lifts and hangs two supporting V-blocks used, ensure the lifting of bent axle during platform measuring and hang and (comprise the safety of this assembly two lining rollers and the protection of crankshaft main journal working surface) safely, making checkout procedure reach safety requirement; And be used for supporting crankshaft main journal by two groups of lining rollers of design skateboard component, with hand, bent axle steadily being rotated when measurement Large Crankshaft main journal beats project becomes possibility, makes measurement lighter.In addition, by arranging screw adjustment mechanism, make bent axle lift, hang operation and measure main journal beat project operation switching by adjustment bolt easily realize, ensure that Large Crankshaft platform measuring main journal beat project time, lifting, to hang and measurement reaches safety, laborsaving, thus make measurement result more accurate.
Base plate 1 is rectangular plate, and end face two ends offer respectively by bolt and the hard-wired tapped hole of way block 2.
As shown in Figure 5, way block 2 be a pair inverted T-shaped piece, T-shaped head is fixedly mounted on the end face two ends of rectangular base plate 1 respectively by bolt.The T-shaped bar relative inner of pair of guide rails block 2 offers the guide groove 21 vertical with base plate 1 respectively, and top offers respectively by bolt and the hard-wired tapped hole of V-block 3.
Skateboard component comprises: slide plate 41, lining roller 42 and adjustment bolt 43, as shown in Figure 6, the both sides of slide plate 41 extend the guide rail 44 with guide groove 21 adaptation of pair of guide rails block 2 respectively, top offers the roller bearing bore 45 running through both sides, front and back for a pair, as shown in Figure 4, a pair rolling bearing 47 is laid with respectively in each roller bearing bore 45, lining roller 42 is located in the middle part of supporting axle 46, supporting axle 46 two ends are laid in rolling bearing 47, rolling bearing 47 both sides are laid with circlip for hole 48 and circlip for shaft 49 respectively, the end face of slide plate 41 is stretched out at its top, for supporting crankshaft main journal, with hand, bent axle is steadily rotated when measurement Large Crankshaft main journal beats project and become possibility, make measurement lighter.The middle part of slide plate 41 offers the bolt adjustment screw 50 of vertical base plate 1, the bottom of bolt adjustment screw 50 is reserved with adjustment bolt and lays groove 51, the screw rod of adjustment bolt 43 is screwed in the bolt adjustment screw 50 of slide plate 41, slide plate 41 and lining roller 42 can be made to be elevated by the head rotating adjustment bolt 43, by arranging screw adjustment mechanism, make bent axle lift, hang operation and measure main journal beat project operation switching by adjustment bolt easily realize.In addition, the head side of adjustment bolt 43 offers the equally distributed stubborn rod aperture of multiple circumference, when rotating adjustment bolt 43, can rotate adjustment bolt, reach labour-saving object by stubborn bar.
V-block 3 is fixedly mounted on way block 2 top respectively by bolt; form the V-type groove lifting and hang bent axle to be detected; ensure the lifting of bent axle during platform measuring and hang and (comprise the safety of this assembly two lining rollers and the protection of crankshaft main journal working surface) safely, making checkout procedure reach safety requirement.The top of V-block 3 is also bolted with lifting bolt 31 respectively.
As shown in Figure 7 and Figure 8 (arrow represents bent axle sense of rotation), the concrete steps of detection are as follows:
1) two these crankshaft detection base 8 are placed on measuring table 5, first with adjustment bolt 43, slide plate 41 is turned down, guarantee to hang in the future bent axle back bush roller 42 not with tested bent axle 6 journal contact, then bent axle 6 is hung on (now bent axle only contacts with V-block, and does not contact with lining roller surface) on V-block 3.
2) slowly the slide plate 41 of two groups of supporting bases is heightened with adjustment bolt 43 again, guarantee that lining roller contacts (now bent axle does not contact with V-block) with tested crankshaft journal, two groups of bearing assembly slide plates are slowly adjusted with adjustment bolt, make tested crankshaft center line parallel with faceplate, turning crankshaft gently, namely carries out beating project survey by dial gauge 7.
3) after having measured, first with adjustment bolt 43, the slide plate 41 of two groups of supporting bases is turned down, guarantee lining roller 42 not with tested bent axle 6 journal contact (now bent axle only contacts with V-block, and does not contact with lining roller surface), then bent axle is hung on V-block bearing assembly.
This kind of Large Crankshaft detects the platform measuring that bearing assembly is not only applicable to Large Crankshaft, is equally applicable to the project survey of beating of other overweight revolving parts, but corresponding height parameter will carry out design alteration.
To sum up, this crankshaft detection base is simple and reasonable, when ensureing platform measuring by design lifting two supporting V-blocks used bent axle lifting and hang and (comprise the safety of this assembly two lining rollers and the protection of crankshaft main journal working surface) safely, and by design two groups of lining roller wheel bearing crankshaft main journals, make measurement main journal beat project time bent axle steadily can rotate and become possibility, by arranging screw adjustment mechanism, bent axle is lifted, hang operation and measure main journal beat project operation switching by adjustment bolt easily realize, can ensure Large Crankshaft platform measuring main journal beat project measurement result accurately and efficiency all high.
Be only several specific embodiment of the present invention above, but the present invention is not limited thereto, the changes that any person skilled in the art can think of all should fall into protection scope of the present invention.

Claims (6)

1. a crankshaft detection base, is characterized in that, comprising:
Base plate;
Pair of guide rails block, it is inverted T-shaped piece, is fixedly mounted on the end face two ends of base plate respectively, and offers the guide groove vertical with base plate respectively in relative inner;
A pair V-block, is fixedly mounted on way block top respectively, forms the V-type groove supporting bent axle to be detected;
Skateboard component, it comprises: slide plate, lining roller and adjustment bolt, the both sides of described slide plate extend the guide rail with the guide groove adaptation of described way block respectively, the rotating end face both sides being laid in described slide plate of described lining roller, and the end face of slide plate is stretched out at top; Being spirally connected with described slide plate of described adjustment bolt rotatable lifting from bottom to top.
2. crankshaft detection base according to claim 1, is characterized in that: described base plate is rectangular plate, and end face two ends offer respectively by the first bolt and hard-wired first tapped hole of way block.
3. crankshaft detection base according to claim 1, is characterized in that: described way block top offers respectively by the second bolt and hard-wired second tapped hole of V-block.
4. crankshaft detection base according to claim 1, is characterized in that: the top of described V-block is also bolted with lifting bolt respectively.
5. crankshaft detection base according to any one of claim 1 to 4, it is characterized in that: described slide plate top offers the roller bearing bore running through both sides, front and back for a pair, a pair rolling bearing is laid with respectively in each roller bearing bore, described lining roller is located in the middle part of supporting axle, described supporting axle two ends are laid in rolling bearing, described rolling bearing both sides are laid with circlip for hole and circlip for shaft respectively, the middle part of described slide plate offers the bolt adjustment screw of vertical base plate, the bottom of described bolt adjustment screw is reserved with adjustment bolt and lays groove, the screw rod of described adjustment bolt is screwed in the bolt adjustment screw of slide plate, slide plate and the lifting of lining roller can be made by the head rotating adjustment bolt.
6. crankshaft detection base according to claim 5, is characterized in that: the head side of described adjustment bolt offers the equally distributed stubborn rod aperture of multiple circumference.
CN201310751179.XA 2013-12-31 2013-12-31 Crankshaft detection base Active CN103742764B (en)

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Application Number Priority Date Filing Date Title
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CN104858846A (en) * 2015-06-08 2015-08-26 广西玉柴机器股份有限公司 Supporting assembly of large crankshaft flaw detector
CN105115405B (en) * 2015-10-15 2018-08-10 广西玉柴机器股份有限公司 Aiding support component for detecting crankshaft crank angle
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CN111693262B (en) * 2020-05-27 2022-05-03 广东原点智能技术有限公司 Manual quality inspection platform
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