CN106248036B - A kind of roll crown measuring device - Google Patents

A kind of roll crown measuring device Download PDF

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Publication number
CN106248036B
CN106248036B CN201610854187.0A CN201610854187A CN106248036B CN 106248036 B CN106248036 B CN 106248036B CN 201610854187 A CN201610854187 A CN 201610854187A CN 106248036 B CN106248036 B CN 106248036B
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China
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roll
measuring
support frame
measurement
displacement sensor
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CN106248036A (en
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黄长清
李照宇
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Central South University
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Central South University
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B21/00Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant
    • G01B21/20Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant for measuring contours or curvatures, e.g. determining profile
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B21/00Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant
    • G01B21/10Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant for measuring diameters

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • A Measuring Device Byusing Mechanical Method (AREA)

Abstract

A kind of roll crown measuring device, including support frame (1), support frame (1) bottom is hinged with two measuring oscillating bars (3), measuring oscillating bar (3) can rotate in the plane vertical with roll axial line around hinge joint, the both ends of two measuring oscillating bars (3) have been respectively articulated with measurement contact ball (4), support frame (1) bottom is additionally provided with rolling support, measurement contact ball (4) is adjacent to roll surface in measurement always and rolls along roll axial direction, and measuring oscillating bar (3) hinged place is equipped with angular displacement sensor A (5).The present invention can precisely measure out the convexity and contour curve of roll, and structure simplifies, reduces cost, without in addition setting positioning datum, and measuring mechanism, which is placed on roll, to be measured, without looking for maximum gauge position.

Description

A kind of roll crown measuring device
Technical field
The present invention relates to roll test equipments, particularly, are related to a kind of roll crown measuring device.
Background technique
In the production of the plate band of steel industry and non-ferrous metal industry, roll is in one of plate rolling process Important part of appliance, it is the pressure that generates when being rolled in opposite directions using a pair of or one group of roll to roll stone roller Strip.Roll Working condition directly affects the effect of Rolling Production.During rolling processing, due to factors such as temperature, abrasions, roll can It can deform, this deformation includes mainly the roll middle part generated due to the intermediate position of roll than axial ends serious wear Position diameter is small, and the big situation of two-end part diameter (i.e. roll wear convexity) makes the axial profile curve of roll also change, And then affect the effect of rolling of roll.In order to guarantee the quality of processing, roll is before upper milling train and after a period of use It has to roll crown (roll shape) by measurement and inspection, therefore it is very heavy for correctly detecting roll whether to meet required precision It wants.In the measuring device traditional using such as micrometer and saddle instrument, part is economical real for domestic also many producers at this stage The strong large enterprises of power then use external roll shape measuring instrument, and instrument is huge, and cost is also high.
Chinese patent 201210408108.5 discloses a kind of roll profile measuring device, and the program needs to be rolled according to tested The different-diameter size of roller designs and makes the measuring device of different measurement ranges, and versatility is not strong, is unfavorable for cost control;Separately Outside, the program needs to live the diameter envelope of entire roll, i.e., two support rod needs to keep 90 degree of angle in measurement And keep two support rods tangent with roll surface simultaneously, therefore, which need to occupy larger space in measurement, grasp It is inconvenient to make, in addition, the program needs to remove roll from milling train in measurement, and need to clear up roll radially opposite sides when measurement Space enables two support rods to extend to roll radially opposite sides simultaneously, could normally measure, and therefore, the program is not suitable for place Inadequate situation and the case where be not suitable for in-site measurement, influences production efficiency.
With steel industry and and metallurgical technology continuous development, the measuring mechanism of roll is also correspondingly proposed higher Requirement, in order to adapt to measure small in size, precision is high, cost is low, it is high-efficient, easy to operate, do not influence production etc. require, The new roller measure mechanism of one kind is developed to be necessary.
Summary of the invention
It is an object of that present invention to provide a kind of roll crown measuring devices, to solve the problems, such as to propose in background technique.
To achieve the above object, the present invention provides a kind of roll crown measuring device, including support frame 1,1 bottoms of support frame Portion be hinged with two be located at the same plane vertical with roll axial line in measuring oscillating bars 3, measuring oscillating bar 3 can with roll It is rotated in the vertical plane of axial line around hinge joint, the both ends of two measuring oscillating bars 3 are all respectively articulated with can be around measuring oscillating bar 3 The measurement of axial line rotation contacts ball 4, and 1 bottom of support frame, which is additionally provided with, can touch what roll surface was rolled along roll direction of axis line Rolling support, measurement contact ball 4 are adjacent to roll surface in measurement always and roll along roll axial direction, measuring oscillating bar 3 and branch The hinged place of support 1 is equipped with the angular displacement sensor A5 for detecting 3 swing angle of measuring oscillating bar, and measurement contact ball 4 rolls In the process, due to the distance between two hinge joints is fixed and roll outside diameter changes the angle of measuring oscillating bar 3 is become To change, the instant pivot angle of measuring oscillating bar 3 measured by angular displacement sensor A5 is used to obtain the upward diameter change situation of roll mandrel, That is the convexity of roll.
It further, further include the displacement biography for the stroke advanced for detection device along roll axial direction in described device Sensor obtains the roll axial profile of current measurement stroke in conjunction with the stroke that the roll crown and displacement sensor measured measures Curve.
Further, institute's displacement sensors are angular displacement sensor B6, and 1 bottom of support frame is provided with can be along roll axle center The measurement idler wheel 2 that line direction rolls, idler wheel 2 will be measured and overlay on roll surface by measuring to support to be equipped between idler wheel 2 and support frame 1 Spring, the angular displacement sensor B6 with measurement idler wheel 2 shaft connect, measurement idler wheel measured by angular displacement sensor B6 2 rotational travel is used to obtain the axial profile curve of current measurement stroke in conjunction with the diameter change situation of roll.
Further, the measuring device is additionally provided with controller, all angular displacement sensor A5 and angular displacement sensor B6 is electrically connected by controller and is controlled, and controller is used to receive the data of angular displacement sensor A5 and angular displacement sensor B6 feedback Automatically the convexity and axial profile curve of roll are calculated.
Further, support frame as described above 1 include along roll axial direction setting vertical support arm 11 and with longitudinal branch Two vertical cross-brace arms 12 of brace 11, two cross-brace arms 12 are symmetricly set on lateral the two of vertical support arm 11 Side, i.e. support frame 1 are set as lateral symmetry structure, and the axial line of roll is located at longitudinal semi-section of vertical support arm 11 Interior, two measuring oscillating bars 3 are respectively hinged at two bottoms of the cross-brace arm 12 far from 11 one end of vertical support arm, and are located at same Two measuring oscillating bars 3 in one plane vertical with roll axial line are symmetrical about longitudinal semi-section of vertical support arm 11.
The rolling support can be that other two measuring oscillating bars 3 of 1 bottom of support frame are arranged in and are hinged on measurement The four additional measurement contact ball 4 of swing link end part, in addition two measuring oscillating bars 3 are also another passes through two cross-brace arms 12 and support Frame 1 is connected, and four cross-brace arms 12 are symmetricly set on the both lateral sides of vertical support arm 11 two-by-two, and four measuring oscillating bars 3 are divided It is not hinged on four bottoms of the cross-brace arm 12 far from 11 one end of vertical support arm.
The rolling support can also play a supportive role to support frame to be directly or indirectly fixed at 1 bottom of support frame Back-up roller wheel 13, be installed with guiding axis 111 along roll radial direction on support frame as described above 1, being arranged on guiding axis 111 can phase The sliding shoe 121 that slides and cannot produce relative rotation with guiding axis 111 along roll radial direction to guiding axis 111, is hinged with Two cross-brace arms 12 of two measuring oscillating bars 3 are connected with sliding shoe 121 respectively, so that back-up roller wheel 13 drives entirely When measuring device is rolled along roll axial direction, measurement contact ball 4 can be in rolling contact with roll surface holding always, and with rolling Roller outside diameter variation and measuring oscillating bar 3 angle change when, back-up roller wheel 13 can along the radial direction of roll generate move and Adapt to the diameter change of roll.
Further, the sliding shoe 121 is sliding by linear bearing and guiding axis 111.
It is rolled the utility model has the advantages that the present invention contacts ball 4 by the measurement that measuring oscillating bar 3 and 3 both ends of measuring oscillating bar are arranged to measure The convexity and axial profile curve of roller can precisely measure out the convexity and contour curve of roll, and measurement contact ball 4 is as branch While the part of support part or measuring part, the structure of entire measuring device is simplified, the cost of manufacture cost of measuring device is reduced, And the distance between two measuring oscillating bars along roll radial direction be it is fixed, constituted with two measuring oscillating bars and rolling support The positioning datum of entire loading amount device, entire measuring device is without in addition setting positioning datum, so there is no benchmark mistakes The inaccurate problem of measurement accuracy that is poor and generating.
In addition, this measuring device is not necessarily to live entire roller diameter envelope in measurement process, solves existing measurement The oversized generation of mechanism, for various sizes of roll need special measuring tool, it is more to measurement site requirements and It is not easy to the problem of carrying, and previous some measuring mechanisms require measuring head to be directed at the diameter of roll, therefore need certain Adjustment time and skill carry out capturing position, and this measuring mechanism can successfully solve the problems, such as this, and measuring mechanism is placed in and is rolled It can be measured on roller, without looking for maximum gauge position, operation difficulty is not high, and it is low to the level requirement of operator, Strong applicability.
Other than objects, features and advantages described above, there are also other objects, features and advantages by the present invention. Below with reference to figure, the present invention is described in further detail.
Detailed description of the invention
The attached drawing constituted part of this application is used to provide further understanding of the present invention, schematic reality of the invention It applies example and its explanation is used to explain the present invention, do not constitute improper limitations of the present invention.In the accompanying drawings:
Fig. 1 is the main view of the preferred embodiment of the present invention one;
Fig. 2 is the left view of the preferred embodiment of the present invention one;
Fig. 3 is the top view of the preferred embodiment of the present invention one;
Fig. 4 is the main view of the preferred embodiment of the present invention two;
Fig. 5 is the left view of the preferred embodiment of the present invention two;
Fig. 6 is the top view of the preferred embodiment of the present invention two.
In figure: 1- support frame, 11- vertical support arm, 111- guiding axis, 12- cross-brace arm, 121- sliding shoe (straight line Bearing), 13- back-up roller wheel, 2- measures idler wheel, 3- measuring oscillating bar, 4- measurement contact ball, 5- angular displacement sensor A, 6- angular displacement Sensor B, 7- roll.
Specific embodiment
The embodiment of the present invention is described in detail below in conjunction with attached drawing, but the present invention can be limited according to claim Fixed and covering multitude of different ways is implemented.
Embodiment one
Referring to FIG. 1 to FIG. 3 embodiment one new roller convexity and axial profile measuring device, including length be less than roll Roller axial length and width are less than the support frame 1 of roller diameter, and 1 bottom of support frame is hinged with two and is located at same and roll mandrel Measuring oscillating bar 3 in the vertical plane of heart line, measuring oscillating bar 3 can turn in the plane vertical with roll axial line around hinge joint Dynamic, the both ends of two measuring oscillating bars 3, which are respectively articulated with, to contact ball 4, support frame around the measurement of the axial line rotation of measuring oscillating bar 3 1 bottom be additionally provided be located at " the same plane vertical with roll axial line " outside can be along the rolling of roll direction of axis line Rolling support, in embodiment one, rolling support be repeat to be arranged in 1 bottom of support frame other two measuring oscillating bars 3 and four Measurement contact ball 4, measurement contact ball 4 are adjacent to roll surface in measurement always and roll along roll axial direction, four measurement pendulum The hinged place of bar 3 and support frame 1 is equipped with the angular displacement sensor A5 for 3 swing angle of measuring oscillating bar.
In embodiment one, support frame 1 includes the vertical support arm 11 and and longitudinal bracing along the setting of roll axial direction Four vertical cross-brace arms 12 of arm 11, four cross-brace arms 12 are symmetricly set on lateral the two of vertical support arm 11 two-by-two Side, i.e. support frame 1 are set as lateral symmetry structure, and the axial line of roll is located at longitudinal semi-section of vertical support arm 11 In (i.e. the symmetrical plane of support frame), four measuring oscillating bars 3 are respectively hinged at four cross-brace arms 12 far from vertical support arm The bottom of 11 one end, and two measuring oscillating bars 3 being located in the same plane vertical with roll axial line are about longitudinal bracing Longitudinal semi-section of arm 11 is symmetrical.
In embodiment one, 1 bottom of support frame is provided with the measurement idler wheel 2 that can be rolled along roll direction of axis line, measurement rolling Idler wheel 2 will measure and overlay the spring (not shown) on roll surface by supporting to be equipped between wheel 2 and support frame 1, measurement idler wheel 2 It is connected with the angular displacement sensor B6 for detecting measurement 2 rotational travel of idler wheel.
Embodiment two
The new roller convexity of referring to fig. 4~Fig. 6 embodiment two and axial profile measuring device, including length are less than and roll Roller axial length and width are less than the support frame 1 of roller diameter, and 1 bottom of support frame is hinged with two and is located at same and roll mandrel Measuring oscillating bar 3 in the vertical plane of heart line, measuring oscillating bar 3 can turn in the plane vertical with roll axial line around hinge joint Dynamic, the both ends of two measuring oscillating bars 3, which are respectively articulated with, to contact ball 4, support frame around the measurement of the axial line rotation of measuring oscillating bar 3 1 bottom be additionally provided be located at " the same plane vertical with roll axial line " outside can be along the rolling of roll direction of axis line Rolling support, in embodiment two, rolling support is four back-up roller wheels 13 that 1 bottom of support frame is arranged in, and measurement contact ball 4 exists Always it is adjacent to roll surface when measurement to roll along roll axial direction, measuring oscillating bar 3 and the hinged place of support frame 1 are equipped with for examining Survey the angular displacement sensor A5 of 3 swing angle of measuring oscillating bar.
In embodiment two, support frame 1 includes the vertical support arm 11 and and longitudinal bracing along the setting of roll axial direction Two vertical cross-brace arms 12 of arm 11, two cross-brace arms 12 are symmetricly set on the both lateral sides of vertical support arm 11, That is support frame 1 is set as lateral symmetry structure, and the axial line of roll is located at longitudinal semi-section of vertical support arm 11 and (props up The symmetrical plane of support) in, two measuring oscillating bars 3 are respectively hinged at two cross-brace arms 12 far from 11 one end of vertical support arm Bottom, and two measuring oscillating bars 3 are symmetrical about longitudinal semi-section of vertical support arm 11.
In embodiment two, four back-up roller wheels 13 are symmetrically symmetrical two-by-two about longitudinal semi-section of support arm 11, and support It is installed with guiding axis 111 along roll radial direction on frame 1, axis 111 can be oppositely oriented along roll radial direction by being arranged on guiding axis 111 Direction is slided and the sliding shoe 121 that cannot produce relative rotation with guiding axis 111, two measuring oscillating bars 3 respectively with pass through transverse direction Support arm 12 and sliding shoe 121 are connected, and when so that back-up roller wheel 13 driving entire measuring device to roll along roll axial direction, survey Amount contact ball 4 can be in rolling contact with roll surface holding always, and with the angle of roll outside diameter variation and measuring oscillating bar 3 When variation, back-up roller wheel 13 can generate the diameter change for moving and adapting to roll along the radial direction of roll.
In embodiment two, sliding shoe 121 is sliding by linear bearing and guiding axis 111.
In embodiment two, 1 bottom of support frame is provided with the measurement idler wheel 2 that can be rolled along roll direction of axis line, measurement rolling Idler wheel 2 will measure and overlay the spring (not shown) on roll surface by supporting to be equipped between wheel 2 and support frame 1, measurement idler wheel 2 It is connected with the angular displacement sensor B6 for detecting measurement 2 rotational travel of idler wheel.
The foregoing is only a preferred embodiment of the present invention, is not intended to restrict the invention, for the skill of this field For art personnel, the invention may be variously modified and varied.All within the spirits and principles of the present invention, made any to repair Change, equivalent replacement, improvement etc., should all be included in the protection scope of the present invention.

Claims (6)

1. a kind of roll crown measuring device, which is characterized in that including support frame (1), support frame (1) bottom is hinged with two positions In the measuring oscillating bar (3) in the same plane vertical with roll axial line, measuring oscillating bar (3) can be vertical with roll axial line Plane in around hinge joint rotate, the both ends of two measuring oscillating bars (3) are all respectively articulated with can be around the axial line of measuring oscillating bar (3) The measurement of rotation contacts ball (4), and support frame (1) bottom, which is additionally provided with, can touch the rolling that roll surface is rolled along roll direction of axis line Dynamic support, measurement contact ball (4) are adjacent to roll surface in measurement always and roll along roll axial direction, measuring oscillating bar (3) with The hinged place of support frame (1) is equipped with the angular displacement sensor A (5) for detecting measuring oscillating bar (3) swing angle, measurement contact ball (4) during rolling, make measuring oscillating bar (3) due to the distance between two hinge joints is fixed and roll outside diameter changes Angle changes, and the instant pivot angle of measuring oscillating bar (3) measured by angular displacement sensor A (5) is for showing that roll mandrel is upward Diameter change situation, i.e. the convexity of roll.
2. a kind of roll crown measuring device according to claim 1, which is characterized in that further include being used in described device The displacement sensor for the stroke that detection device is advanced along roll axial direction, in conjunction with the roll crown and displacement sensor measured The stroke measured obtains the roll axial direction contour curve of current measurement stroke.
3. a kind of roll crown measuring device according to claim 2, which is characterized in that institute's displacement sensors are angle position Displacement sensor B (6), support frame (1) bottom are provided with the measurement idler wheel (2) that can be rolled along roll direction of axis line, measure idler wheel (2) idler wheel (2) will be measured and overlay the spring on roll surface, the angular displacement sensor B by supporting to be equipped between support frame (1) (6) it is connect with the shaft of measurement idler wheel (2), the rotational travel of measurement idler wheel (2) measured by angular displacement sensor B (6) is used for The axial profile curve of current measurement stroke is obtained in conjunction with the diameter change situation of roll.
4. a kind of roll crown measuring device according to claim 3, which is characterized in that the measuring device is additionally provided with control Device processed, all angular displacement sensor A (5) are electrically connected control by controller with angular displacement sensor B (6), and controller is used for The data for receiving angular displacement sensor A (5) and angular displacement sensor B (6) feedback calculate the convexity of roll automatically and axially take turns Wide curve.
5. a kind of roll crown measuring device described according to claim 1~any one of 4, which is characterized in that the branch Support (1) includes the vertical support arm (11) and the two piece cross vertical with vertical support arm (11) along the setting of roll axial direction To support arm (12), two cross-brace arms (12) are symmetricly set on the both lateral sides of vertical support arm (11), i.e. support frame (1) It is set as lateral symmetry structure, and the axial line of roll is located in longitudinal semi-section of vertical support arm (11), two measurements Swing rod (3) is respectively hinged at bottom of two cross-brace arms (12) far from vertical support arm (11) one end, and is located at same Two measuring oscillating bars (3) in the plane vertical with roll axial line are symmetrical about longitudinal semi-section of vertical support arm (11).
6. a kind of roll crown measuring device according to claim 5, which is characterized in that the rolling support is that setting exists Other two measuring oscillating bars (3) of support frame (1) bottom and the four additional measurement contact ball for being hinged on measuring oscillating bar end (4), in addition two measuring oscillating bars (3) are also another is connected by two cross-brace arms (12) and support frame (1), four cross-braces Arm (12) is symmetricly set on the both lateral sides of vertical support arm (11) two-by-two, and four measuring oscillating bars (3) are respectively hinged at four cross Bottom to support arm (12) far from vertical support arm (11) one end.
CN201610854187.0A 2016-09-27 2016-09-27 A kind of roll crown measuring device Active CN106248036B (en)

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CN114951308B (en) * 2022-05-13 2023-03-24 北京科技大学 Table type Sendzimir roller shape and roller temperature measuring instrument
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Publication number Priority date Publication date Assignee Title
CN2144813Y (en) * 1992-11-25 1993-10-27 武汉钢铁公司 Roller shape measuring stand
CN2288415Y (en) * 1996-04-22 1998-08-19 宝山钢铁(集团)公司 Measurer for roller diameter
CN2709930Y (en) * 2003-11-24 2005-07-13 河南省商丘市计量测控研究所 Portable high precision intelligent roller-shape measuring instrument
CN101036973A (en) * 2007-03-29 2007-09-19 上海大学 Method and device for the on-line measuring roundness level of high-precision roller grinder and roller shape error
CN101137887A (en) * 2005-02-04 2008-03-05 Hcc/Kpm公司 Shape-measuring assembly for a grinding machine
CN202648613U (en) * 2012-07-11 2013-01-02 商丘魁斗计量测控有限公司 Curve direct-display intelligent roller shape measuring instrument
CN103776413A (en) * 2012-10-23 2014-05-07 中粮工程装备(张家口)有限公司 Roller type measuring device
CN206037983U (en) * 2016-09-27 2017-03-22 中南大学 Roll crown measuring device

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2144813Y (en) * 1992-11-25 1993-10-27 武汉钢铁公司 Roller shape measuring stand
CN2288415Y (en) * 1996-04-22 1998-08-19 宝山钢铁(集团)公司 Measurer for roller diameter
CN2709930Y (en) * 2003-11-24 2005-07-13 河南省商丘市计量测控研究所 Portable high precision intelligent roller-shape measuring instrument
CN101137887A (en) * 2005-02-04 2008-03-05 Hcc/Kpm公司 Shape-measuring assembly for a grinding machine
CN101036973A (en) * 2007-03-29 2007-09-19 上海大学 Method and device for the on-line measuring roundness level of high-precision roller grinder and roller shape error
CN202648613U (en) * 2012-07-11 2013-01-02 商丘魁斗计量测控有限公司 Curve direct-display intelligent roller shape measuring instrument
CN103776413A (en) * 2012-10-23 2014-05-07 中粮工程装备(张家口)有限公司 Roller type measuring device
CN206037983U (en) * 2016-09-27 2017-03-22 中南大学 Roll crown measuring device

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