CN103741421A - Setting machine thermal-cycling and waste-removing system - Google Patents
Setting machine thermal-cycling and waste-removing system Download PDFInfo
- Publication number
- CN103741421A CN103741421A CN201310671873.0A CN201310671873A CN103741421A CN 103741421 A CN103741421 A CN 103741421A CN 201310671873 A CN201310671873 A CN 201310671873A CN 103741421 A CN103741421 A CN 103741421A
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- China
- Prior art keywords
- drying room
- setting machine
- thermal cycle
- waste
- connecting pipe
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000005382 thermal cycling Methods 0.000 title abstract 2
- 238000001035 drying Methods 0.000 claims abstract description 67
- 238000010438 heat treatment Methods 0.000 claims abstract description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 8
- 239000007921 spray Substances 0.000 claims description 4
- 239000006096 absorbing agent Substances 0.000 claims description 3
- 239000006233 lamp black Substances 0.000 claims description 3
- 239000004744 fabric Substances 0.000 abstract description 15
- 239000002912 waste gas Substances 0.000 abstract description 6
- 230000000694 effects Effects 0.000 abstract description 4
- 238000000034 method Methods 0.000 abstract description 4
- 238000011084 recovery Methods 0.000 abstract description 4
- 239000000779 smoke Substances 0.000 abstract description 2
- 231100000614 poison Toxicity 0.000 abstract 1
- 239000003440 toxic substance Substances 0.000 abstract 1
- 239000004753 textile Substances 0.000 description 10
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 8
- 239000003546 flue gas Substances 0.000 description 8
- 239000000975 dye Substances 0.000 description 2
- 238000004043 dyeing Methods 0.000 description 2
- 238000004134 energy conservation Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- 239000004519 grease Substances 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 239000002918 waste heat Substances 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 238000009941 weaving Methods 0.000 description 2
- 239000012752 auxiliary agent Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 244000144992 flock Species 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000013508 migration Methods 0.000 description 1
- 230000005012 migration Effects 0.000 description 1
- 230000001473 noxious effect Effects 0.000 description 1
- 238000007639 printing Methods 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 238000004513 sizing Methods 0.000 description 1
- 239000008234 soft water Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 238000000859 sublimation Methods 0.000 description 1
- 230000008022 sublimation Effects 0.000 description 1
Images
Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Drying Of Solid Materials (AREA)
Abstract
The invention discloses a setting machine thermal-cycling and waste-removing system which comprises a cloth feeding device, and a plurality of drying rooms which are connected with the cloth feeding device and are connected with each other in an end-to-end manner; one side of each drying room is provided with a heating device, and the other side is provided with a pair of blower fans; an upper air channel and a lower air channel which are communicated with the pair of blower fans are disposed in each drying room; connecting pipes are disposed between at least two or more than two drying rooms; an air inlet is disposed at one end of each connecting pipe, and an air outlet is disposed at the other end of each connecting pipe; the air inlet is disposed near the heating device of the drying room, and the air outlet is disposed near the pair of blower fans of the drying room. The advantages of the system of the invention are that being different from current heat recovery systems with a single drying room, the system realizes internal circulation of hot air between drying rooms; with the disposed waste-removing device, the system can not only recover residual heat energy, but also remove waste gas, oil smoke and toxic substances generated during setting process, and realizes the effects of discharge reduction and environment protection.
Description
Technical field
The present invention relates to weaving, dyeing machine field, be specifically related to a kind ofly be applicable to thermal cycle in cloth setting machine and except useless system.
Background technology
Setting machine is a kind of machine for industry manufacture sizing use, divides and can comprise: machine for shaping shoe upper, shocks fixing shape machine or fabric forming machine by kind.
At present, setting machine is the key equipment arranging after fabrics printing and dyeing, can improve feel, slippage, color, fabric width, brute force of textiles etc.Existing setting machine mainly forms by entering cloth part, weft straightener, chain, oven body and cropping cloth rewinder five parts, and wherein baking oven is its main part.Baking oven was formed successively by the first being connected of some joint baking ovens, every joint baking oven is provided with relatively independent heated air circulation device, exhausting duct and supplementary air intake, when textiles (as cloth) is transferred by oven body, the hot-air of baking oven body-internal-circulation is dried and arranges textiles (as cloth) and makes it to shape, simultaneously discharging waste gas.
In general, textiles is the dry wet state not waiting entering more before oven body, and, contain the grease adding in weaving process.When setting machine is worked, in baking oven, required hot blast temperature is about 200 ℃ of left and right, textiles in high temperature by constantly produce " steam ", but should " steam " in fact for discarded, the dyestuff that sublimation reliability is lower that contains moisture, the grease of having vaporized, the soft flocks of textiles etc., there is higher heat energy simultaneously.It is without making full use of just with being discharged by the waste gas of forced discharge that existing setting machine heat has more than 90%, directly get rid of, not only serious impact surrounding enviroment, but also waste energy, so must transform setting machine, make it can save the energy and can lessly discharge again.
Existing setting machine waste gas recovery and utilization technology is generally the waste gas of setting machine discharge to be reclaimed to heat energy by heat exchanger be transmitted back in setting machine energy-conservation to realize again.But because the thermal energy exchange of long distance makes heat energy lost to some extent during this period.
Summary of the invention
In view of the deficiencies in the prior art, the present invention is intended to provide a kind of setting machine thermal cycle and except useless system, by the pipeline being communicated with is set between drying room and drying room, realizes the inner loop of heat energy, thereby need not just can carry out the recovery of heat energy by other equipment; On the other hand, in order further to make the inner loop of heat energy scatter and disappear, reduce, on between the drying room that is provided with connecting pipe, there is no exhaust opening, but exhaust opening is arranged on last drying room or two drying rooms reciprocal of setting machine, and what is connected with those exhaust outlets is to remove waste-removing device.
To achieve these goals, the technical solution used in the present invention is as follows:
The present invention is a kind of setting machine thermal cycle and removes useless system, comprise entering arrangment, several the first connected drying rooms that are connected with described entering arrangment, described drying room one side is provided with heater, opposite side is provided with 1 pair of blower fan, in described drying room, be provided with upper air duct and lower air duct, on described, lower air duct is communicated with respectively at described 1 pair of blower fan, between lower air duct, be provided with work feed track on described, between described more than at least 2 or 2 drying rooms, be provided with connecting pipe, described connecting pipe one end is air inlet, the other end is exhaust outlet, wherein, described air inlet is arranged at the heater near described drying room, described exhaust outlet is arranged at the described 1 pair of blower fan of being close to of contiguous drying room.
Need to further illustrate, described connecting pipe will be communicated with between adjacent drying room, forms thermal cycle.
As the preferred scheme of one, described connecting pipe cross section is fan-shaped.
As the preferred scheme of one, described heater is electrothermal or combustion-type heating.
Need to further illustrate, also comprise except waste-removing device, the described waste-removing device that removes is arranged at described drying room top and is close to described entering arrangment.
What need to further illustrate is, the described waste-removing device that removes comprises the pipeline being communicated with described drying room, the heat exchanger, water spray system, the industrial staticelectricity that are connected with described pipeline go out lampblack absorber and air-introduced machine, and wherein, described heat exchanger is respectively equipped with one-level heat exchanger and two-stage heat exchanger.
Need to further illustrate, at described last drying room or be provided with exhaust outlet on latter two drying room, described exhaust outlet is communicated with except waste-removing device with described by exhaust duct.
Need to further illustrate, described exhaust duct is provided with air-introduced machine.
Beneficial effect of the present invention is:
1, be different from the heat recovery system of existing single drying room, realized the interior circulation of hot blast between drying room and drying room;
2, utilize to greatest extent the hot blast in drying room, it is constantly moved between drying room, thereby reached the requirement that reduces energy consumption;
3, by arrange except waste-removing device, not but can reclaim remaining heat energy, but also can not remove the waste gas, oil smoke and the noxious material that in type-approval process, produce, accomplish cloth cover light and be rich in elastic force, lines is beautiful clear.Entirety has realized and has reduced discharge, protection of the environment, energy-saving and cost-reducing effect.On machine top, reclaim 90 ℃ of hot water, it is used in auxiliary agent dyestuff and blend, enter in the tank of padding machine, make fabric become soft, be fully attached on fabric, fabric face temperature is raise, while arriving except waste-removing device, make it remove useless efficiency higher, thereby improve the quality and yield of fabric.
Accompanying drawing explanation
Fig. 1 is the structural representation between drying room of the present invention and drying room;
Fig. 2 is drying room partial structurtes schematic diagram in Fig. 1.
The specific embodiment
Below in conjunction with accompanying drawing, the present invention will be further described.It should be noted that, the present embodiment is implemented under take technical solution of the present invention as prerequisite, provided detailed embodiment and concrete operating process, but protection scope of the present invention is not limited to following embodiment.
As Fig. 1, shown in Fig. 2, the present invention is a kind of setting machine thermal cycle and removes useless system, comprise entering arrangment, several the first connected drying rooms 1 that are connected with described entering arrangment, described drying room 1 one sides are provided with heater 11, opposite side is provided with 1 pair of blower fan 12, in described drying room, be provided with upper air duct and lower air duct, on described, lower air duct is communicated with respectively at described 1 pair of blower fan, between lower air duct, be provided with work feed track on described, between described more than at least 2 or 2 drying rooms 1, be provided with connecting pipe 2, described connecting pipe 2 one end are air inlet 21, the other end is exhaust outlet 22, wherein, described air inlet 21 is arranged at the heater 11 near described drying room 1, described exhaust outlet 22 is arranged at the described 1 pair of blower fan 12 of being close to of contiguous drying room 1.
It should be noted that, independent of one another except affiliated connecting pipe 2 between adjacent drying room 1, therefore described connecting pipe 2 will be communicated with between adjacent drying room 1, forms thermal cycle, and analogizes with this structure, finally part drying room 1 is communicated with.
As the preferred scheme of one, described connecting pipe 2 cross sections are fan-shaped.
Structure of the present invention is suitable for the mode of heating that heater is electrothermal or combustion-type.
During setting machine work, textiles enters drying room, drying room is heated starting, when temperature reaches design temperature, thermal source (electrothermal or combustion-type) is by break-off, now, still have a large amount of waste heats to rest in drying room, and existing setting machine is owing to being all provided with exhaust outlet at drying room top, therefore, thereby waste heat will be discharged consumption by this exhaust outlet.
And the present invention is owing to being provided with connecting pipe between baking room 1 and drying room 1, original independently each drying room 1 is communicated with, and cancelled original exhaust outlet, waste heat is by the continuous migration of connecting pipe of passing through between drying room like this, then produced thermal cycle, because textiles is to pass through drying room with certain speed, so the thermal cycle that structure of the present invention produces is all the time round textiles, thereby can keep for a long time the temperature of drying room, further reduce the working time of thermal source (electrothermal or combustion-type), realized energy-conservation effect.
The present invention also comprises except waste-removing device, is describedly arranged at described drying room top and is close to described entering arrangment except waste-removing device.
What need to further illustrate is, the described waste-removing device that removes comprises the pipeline being communicated with described drying room, the heat exchanger, water spray system, the industrial staticelectricity that are connected with described pipeline go out lampblack absorber and air-introduced machine, and wherein, described heat exchanger is respectively equipped with one-level heat exchanger and two-stage heat exchanger.
During setting machine work, due to the high temperature in baking oven, textiles will be discharged the useless flue gas of high temperature waxy oil.This useless flue gas enters into one-level heat exchanger through pipe, then can carry out gas with water, hydrothermal exchange, enter again subsequently two-stage heat exchanger and 30 ℃ of soft water carry out heat exchange, 60 ℃ of hot water supply workshops that produce are used, through one, secondary gas, after hydrothermal exchange, flue-gas temperature is out reduced to 60 ℃ of left and right, enter again water spray system, after spraying by water, middle content of wax composition and the Berlin of useless flue gas will be hit down, end temperature enters static flue gas removing equipment at the flue gas of 50 ℃ of left and right, under the effect of high-pressure electrostatic, most oil contents in useless flue gas are filtered out, and then discharged by the direct exhausting of air-introduced machine.
Need to further illustrate, at described last drying room or be provided with exhaust outlet on latter two drying room, described exhaust outlet is communicated with except waste-removing device with described by exhaust duct, and described exhaust duct is provided with air-introduced machine further.
To be arranged on front portion and be connected with the drying room being communicated with except useless system, be to be communicated with for removing those useless flue gas that drying room produces.
For a person skilled in the art, can be according to technical scheme described above and design, make other various corresponding changes and distortion, and these all changes and distortion all should belong to the protection domain of the claims in the present invention within.
Claims (8)
1. setting machine thermal cycle and except useless system, comprise entering arrangment, several end to end drying rooms that are connected with described entering arrangment, described drying room one side is provided with heater, opposite side is provided with one pair of blower fan, in described drying room, be provided with upper air duct and lower air duct, on described, lower air duct is communicated with respectively at described one pair of blower fan, between lower air duct, be provided with work feed track on described, it is characterized in that, between described more than at least 2 or 2 drying rooms, be provided with connecting pipe, described connecting pipe one end is air inlet, the other end is exhaust outlet, wherein, described air inlet is arranged at the heater near described drying room, described exhaust outlet is arranged at the described one pair of blower fan of being close to of contiguous drying room.
2. setting machine thermal cycle according to claim 1 and except useless system, is characterized in that, described connecting pipe will be communicated with between adjacent drying room, forms thermal cycle.
3. setting machine thermal cycle according to claim 1 and 2 and except useless system, is characterized in that, described connecting pipe cross section is fan-shaped.
4. setting machine thermal cycle according to claim 1 and except useless system, is characterized in that, described heater is electrothermal or combustion-type heating.
5. setting machine thermal cycle according to claim 1 and except useless system, is characterized in that, also comprises except waste-removing device, is describedly arranged at described drying room top and is close to described entering arrangment except waste-removing device.
6. setting machine thermal cycle and except useless system according to claim 1 or 5, it is characterized in that, the described waste-removing device that removes comprises the pipeline being communicated with described drying room, the heat exchanger, water spray system, the industrial staticelectricity that are connected with described pipeline go out lampblack absorber and air-introduced machine, wherein, described heat exchanger is respectively equipped with one-level heat exchanger and two-stage heat exchanger.
7. setting machine thermal cycle according to claim 6 and except useless system, is characterized in that, at described last drying room or be provided with exhaust outlet on latter two drying room, described exhaust outlet is communicated with the described waste-removing device that removes by exhaust duct.
8. setting machine thermal cycle according to claim 7 and except useless system, is characterized in that, described exhaust duct is provided with air-introduced machine.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310671873.0A CN103741421B (en) | 2013-12-12 | 2013-12-12 | Forming machine thermal cycle and except useless system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310671873.0A CN103741421B (en) | 2013-12-12 | 2013-12-12 | Forming machine thermal cycle and except useless system |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103741421A true CN103741421A (en) | 2014-04-23 |
| CN103741421B CN103741421B (en) | 2016-05-11 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310671873.0A Expired - Fee Related CN103741421B (en) | 2013-12-12 | 2013-12-12 | Forming machine thermal cycle and except useless system |
Country Status (1)
| Country | Link |
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| CN (1) | CN103741421B (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105040336A (en) * | 2015-07-01 | 2015-11-11 | 浙江精宝机械有限公司 | Stentering and setting machine circulation wind chamber |
| CN107794679A (en) * | 2017-12-06 | 2018-03-13 | 江苏恒进印染机械有限公司 | The waste-heat recovery device of forming machine |
| CN107816849A (en) * | 2017-11-28 | 2018-03-20 | 广东三技克朗茨机械科技有限公司 | Lower exhausting energy-saving baking box |
| CN112048872A (en) * | 2020-09-27 | 2020-12-08 | 昆山市腾隆金属制造有限公司 | A high-intelligence self-cleaning environmental protection and energy-saving shaping dryer |
| US11308060B2 (en) | 2019-01-29 | 2022-04-19 | Beijing Baidu Netcom Science And Technology Co., Ltd. | Method, apparatus, device and storage medium for managing index |
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| CN101956307A (en) * | 2010-07-16 | 2011-01-26 | 广东精英纺织有限公司 | Drying device as well as fabric cloth drying machine and setting machine using same |
| CN102134795A (en) * | 2011-05-05 | 2011-07-27 | 绍兴永丰纺织印染有限公司 | Setting machine with improved structure |
| CN202492701U (en) * | 2012-02-24 | 2012-10-17 | 陈伟 | Exhaust gas waste heat recycling system for setting machine |
| CN202509272U (en) * | 2011-09-30 | 2012-10-31 | 互太(番禺)纺织印染有限公司 | Setting machine system for removing cooking fumes and recovering waste heat |
| CN202730468U (en) * | 2012-06-08 | 2013-02-13 | 杭州钱江印染化工有限公司 | Recycling device for waste heat from fabric forming machine |
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2013
- 2013-12-12 CN CN201310671873.0A patent/CN103741421B/en not_active Expired - Fee Related
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201077901Y (en) * | 2007-08-28 | 2008-06-25 | 张小根 | Centralized type pipelining connecting structure of forming machine and heat recovery device |
| CN101956307A (en) * | 2010-07-16 | 2011-01-26 | 广东精英纺织有限公司 | Drying device as well as fabric cloth drying machine and setting machine using same |
| CN102134795A (en) * | 2011-05-05 | 2011-07-27 | 绍兴永丰纺织印染有限公司 | Setting machine with improved structure |
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| CN202492701U (en) * | 2012-02-24 | 2012-10-17 | 陈伟 | Exhaust gas waste heat recycling system for setting machine |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105040336A (en) * | 2015-07-01 | 2015-11-11 | 浙江精宝机械有限公司 | Stentering and setting machine circulation wind chamber |
| CN107816849A (en) * | 2017-11-28 | 2018-03-20 | 广东三技克朗茨机械科技有限公司 | Lower exhausting energy-saving baking box |
| CN107816849B (en) * | 2017-11-28 | 2023-12-12 | 广东三技克朗茨机械科技有限公司 | Lower air-draft energy-saving oven |
| CN107794679A (en) * | 2017-12-06 | 2018-03-13 | 江苏恒进印染机械有限公司 | The waste-heat recovery device of forming machine |
| CN107794679B (en) * | 2017-12-06 | 2023-11-10 | 江苏恒进印染机械有限公司 | Waste heat recovery device of setting machine |
| US11308060B2 (en) | 2019-01-29 | 2022-04-19 | Beijing Baidu Netcom Science And Technology Co., Ltd. | Method, apparatus, device and storage medium for managing index |
| CN112048872A (en) * | 2020-09-27 | 2020-12-08 | 昆山市腾隆金属制造有限公司 | A high-intelligence self-cleaning environmental protection and energy-saving shaping dryer |
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| Publication number | Publication date |
|---|---|
| CN103741421B (en) | 2016-05-11 |
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