CN103820963B - Setting machine with drying oven - Google Patents
Setting machine with drying oven Download PDFInfo
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- CN103820963B CN103820963B CN201410038636.5A CN201410038636A CN103820963B CN 103820963 B CN103820963 B CN 103820963B CN 201410038636 A CN201410038636 A CN 201410038636A CN 103820963 B CN103820963 B CN 103820963B
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- baking oven
- baking
- forming device
- fabric belt
- cloth
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Abstract
The invention discloses a setting machine with a drying oven. The setting machine includes a fabric inlet device, a tentering and setting device and a fabric outlet device, wherein the fabric inlet device is connected with the input end of the tentering and setting device, and the fabric outlet device is connected with the output end of the tentering and setting device. The setting machine is characterized in that the drying oven is arranged between the tentering and setting machine and the fabric inlet device, an input end of the drying oven is connected with the fabric inlet device through a fabric inlet mesh belt, the output end of the drying oven is connected with the tentering and setting device through a fabric outlet mesh belt, the drying oven is arranged at the front end, and axial flow fans are arranged at the bottom of the drying oven and are connected with the tentering and setting machine through a waste hot air recycling pipe. The setting machine with the drying oven, provided by the invention has a simple structure; the drying oven is arranged between the fabric inlet device and the tentering and setting machine, so as to effectively improve the productivity.
Description
Technical field
The utility model relates to a kind of forming machine.
Background technology
There is long imitation technology in China, long ago just has the title in " Silk Road ".Along with making constant progress of science, the mankind more and more pay attention to clothing, food, lodging and transportion--basic necessities of life, just more and more higher to the requirement of cloth, and the Final finishing stentering boarding machine as grey cloth is just swum sword and gives birth to.Along with the waste of the energy, the pollution of environment, the added cost of enterprise, the mankind are continuous again carries out upgrading to boarding machine, and but, current boarding machine thermal waste is still uncontrollable.
Boarding machine is in oven for drying convection current, and the consumption of general import or domestic high-grade hot blast stentering boarding machine hot blast energy comprises: when moisture evaporates that the required heat heat accounted for required for 65-70%, heated web accounts for 3-5%, body heat energy loss accounts for 3-4%, waste gas is discharged, heat energy loss accounts for 25-30%.The content as far as possible reducing unbound water on fabric, the heat-insulating property increasing body can reduce the energy loss of boarding machine, but the heat energy loss in waste gas seniority among brothers and sisters is the best part, therefore the heat energy from waste gas that must carry out the equipment such as boarding machine reclaims thus reduces costs, improves energy utilization rate
Summary of the invention
Utility model object: for the problems referred to above, the purpose of this utility model is to provide a kind of economize energy and effectively improves the forming machine with baking oven of process velocity.
Technical scheme: a kind of forming machine with baking oven, comprise entering arrangment, stentering forming device, cloth discharge device， outlet assembly, described entering arrangment is connected with the input of stentering forming device, described cloth discharge device， outlet assembly is connected with the output of stentering forming device, baking oven is provided with between described entering arrangment and stentering forming device, oven interior is provided with baking fabric belt, described baking fabric belt stacks gradually and connects in " s " shape, wherein the baking fabric belt of top layer passes through to be connected into cloth guipure with entering arrangment, the baking fabric belt of bottom passes through cloth guipure and is connected with stentering forming device, its upper and lower surface of baking fabric belt between top layer and bottom is provided with nozzle, baking oven dual-side is provided with axial flow blower, and described axial flow blower one end is connected with stentering forming device by waste heat wind recovery tube, and the other end is connected with nozzle.
Used heat filter is provided with in described waste heat wind recovery tube.
Described baking oven top is provided with hydrofuge air channel.
Described going out between cloth guipure and framing shaping machine is provided with positioner.
Described baking fabric belt is more than six layers or six layers.
Be provided with used heat cleaning chamber in described stentering forming device, described used heat cleaning chamber top is provided with screen pack.
Described used heat filter interior is the baffle plate of longitudinal arrangement, and described baffle plate is 18-20 order.
Described axial flow blower is interspersed in drying room.
Beneficial effect: compared with prior art, has the following advantages:
1. enhance productivity: the utility model, can before grey cloth enters framing shaping machine by increasing baking oven, and its moisture is reduced to 20% by 80%, can improve the speed of a motor vehicle in stentering forming process as far as possible, to enhance productivity;
2. energy consumption is little: the heat that framing shaping machine produces is entered baking oven by waste heat recovery pipe by utilizing axial flow blower by the utility model, without the need to using other equipment to increase heat energy, effectively reduces energy consumption;
3. environmental protection: the heat that the utility model passes through to produce through framing shaping machine is after used heat cleaning chamber and the cleaning of used heat filter two procedures, again hot blast is imported baking oven through axial flow blower, grey cloth is dried, make heat discharge temperature be reduced to 100 DEG C by original 180 DEG C, greatly reduce the harm of high temperature to environment.
Accompanying drawing explanation
Fig. 1 is the utility model structural representation;
Fig. 2 is axial flow blower structural representation;
Fig. 3 is baking oven top view;
Fig. 4 is waste heat wind recovery tube structural representation;
Wherein: 1. entering arrangment, 2. stentering forming device, 3. cloth discharge device， outlet assembly, 4. baking oven, 5. dry fabric belt, 6. axial flow blower, 7. nozzle, 8. waste heat wind recovery tube, 9. positioner, 10. enter cloth guipure, 11. go out cloth guipure.
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, illustrate the utility model further, these embodiments should be understood and be only not used in restriction scope of the present utility model for illustration of the utility model, after having read the utility model, the amendment of those skilled in the art to the various equivalent form of value of the present utility model has all fallen within the application's claims limited range.
A kind of forming machine with baking oven 4, comprise entering arrangment 1, stentering forming device 2, cloth discharge device， outlet assembly 3, described entering arrangment 1 is connected with the input of stentering forming device 2, described cloth discharge device， outlet assembly 3 is connected with the output of stentering forming device 2, baking oven 4 is provided with between described entering arrangment 1 and framing shaping machine, baking oven 4 inside is provided with dries fabric belt 5, described baking fabric belt 5 stacks gradually and connects in " s " shape, wherein the baking fabric belt 5 of top layer passes through to be connected into cloth guipure 10 with entering arrangment 1, the baking fabric belt 5 of bottom passes through cloth guipure 11 and is connected with stentering forming device 2, its upper and lower surface of baking fabric belt 5 between top layer and bottom is provided with nozzle 7, baking oven 4 dual-side is provided with axial flow blower 6, and described axial flow blower 6 one end is connected with framing shaping machine by waste heat wind recovery tube 8, and the other end is connected with nozzle 7, used heat filter is provided with in described waste heat wind recovery tube 8, described baking oven 4 top is provided with hydrofuge air channel, described going out between cloth guipure 11 and framing shaping machine is provided with positioner 9, described baking fabric belt 5 is more than six layers or six layers, be provided with used heat cleaning chamber in described stentering forming device 2, described used heat cleaning chamber top is provided with screen pack, described used heat filter interior is the baffle plate of longitudinal arrangement, and described baffle plate is 18-20 order, described axial flow blower 6 is interspersed in drying room.
The forming machine with drying room as shown in Figure 1, comprise entering arrangment 1, stentering forming device 2, cloth discharge device， outlet assembly 3, described entering arrangment 1 is connected with the input of stentering forming device 2, described cloth discharge device， outlet assembly 3 is connected with the output of stentering forming device 2, it is characterized in that: between described entering arrangment 1 and framing shaping machine, be provided with baking oven 4, baking oven 4 inside is provided with dries fabric belt 5, described baking fabric belt 5 stacks gradually and connects in " s " shape, wherein the baking fabric belt 5 of top layer passes through to be connected into cloth guipure 10 with entering arrangment 1, the baking fabric belt 5 of bottom passes through cloth guipure 11 and is connected with stentering forming device 2, its upper and lower surface of baking fabric belt 5 between top layer and bottom is provided with nozzle 7, baking oven 4 dual-side is provided with axial flow blower 6, and described axial flow blower 6 one end is connected with framing shaping machine by waste heat wind recovery tube 8, and the other end is connected with nozzle 7, the utility model inputs in drying room baking oven 4 by the heat produced in operation by framing shaping machine by waste heat wind recovery tube 8, take full advantage of heat energy, the heat that original framing shaping machine is discharged is reduced to 100 DEG C from 180 DEG C, greatly reduces the harm of heat to environment.
As shown in Figure 2, the heat that framing shaping machine is produced by axial flow blower 6 by the utility model is sent to nozzle 7 through waste heat wind recovery tube 8, described entering arrangment 1 is connected with the input of stentering forming device 2, described cloth discharge device， outlet assembly 3 is connected with the output of stentering forming device 2, baking oven 4 is provided with between described entering arrangment 1 and framing shaping machine, baking oven 4 inside is provided with dries fabric belt 5, described baking fabric belt 5 stacks gradually and connects in " s " shape, wherein the baking fabric belt 5 of top layer passes through to be connected into cloth guipure 10 with entering arrangment 1, the baking fabric belt 5 of bottom passes through cloth guipure 11 and is connected with stentering forming device 2, its upper and lower surface of baking fabric belt 5 between top layer and bottom is provided with nozzle 7, baking oven 4 dual-side is provided with axial flow blower 6, and described axial flow blower 6 one end is connected with framing shaping machine by waste heat wind recovery tube 8, and the other end is connected with nozzle 7, used heat filter is provided with in described waste heat wind recovery tube 8.
During use, by original water content 85% cloth by entering arrangment 1, cloth is sent to baking oven 4 through entering cloth guipure 10, the baking fabric belt 5 be located in baking oven 4 transmits cloth, its upper and lower surface of baking fabric belt 5 wherein between top layer conveyer belt and bottom bottom conveyer belt is provided with nozzle 7, connect in serpentine because described conveyer belt stacks gradually again, the hot gas that cloth sprays through nozzle 7 in the process transmitted heats, effectively can reduce the water content of cloth, make its water content be reduced to 20%-25%; Institute's cloth passes through cloth guipure 11 and enters stentering forming device 2, because the water content of described described cloth greatly reduces in baking oven 4, so, in stentering forming device 2, greatly can improve the speed of service of machine, enhance productivity.
Again due to, nozzle 7 in above-mentioned baking oven 4 is connected by waste heat recovery pipe with framing shaping machine, so the heat heated in baking oven 4 needed for cloth is the heat that stentering forming device 2 produces in the course of the work, without the need to separately establishing the firing equipment of baking oven 4, thermal source can be utilized fully again, energy-conservation environmental protection again.
Transform utility model boarding machine by this method on former power consumption basis, discharge temperature is reduced to less than 100 DEG C through reclaiming from former discharge temperature 180 DEG C, and the speed of a motor vehicle improves 1 times fully.This transformation reduces human users, the control of half fully, greatly reduces environment comprehensive and pollutes.For enterprise greatly reduces energy resource consumption, reduces entreprise cost, improve corporate profit margin.Under the prerequisite that a certain amount of grey cloth is produced: from energy resource consumption angle, the speed of a motor vehicle improves 1 times, is equivalent to energy consumption and reduces by 50%; Discharge temperature is reduced to less than 100 DEG C from 180 DEG C, and namely energy consumption reduces by more than 10%; Energy consumption can reduce by more than 60% in sum.From profit aspect: the speed of a motor vehicle improves 1 times, artificial and reduce by half; Discharge temperature is reduced to less than 100 DEG C from 180 DEG C, manually can reduce; Manually can reduce over half more than comprehensive.From toxic emission angle, on former power consumption basis, the speed of a motor vehicle brings up to 2 times of the former speed of a motor vehicle, is equivalent to reduce toxic emission 50%; And follow-up waste heat recovery is reduced to less than 100 DEG C from former discharging waste gas temperature 180 DEG C, namely toxic emission can reduce by more than 10%; Comprehensive toxic emission can reduce by more than 60%.Meanwhile, this utility model greatly reduces air contamination, for people's people's livelihood ever-changing environment makes contribute significantly.
Claims (2)
1. the forming machine with baking oven, comprise entering arrangment (1), stentering forming device (2), cloth discharge device， outlet assembly (3), described entering arrangment (1) is connected with the input of stentering forming device (2), described cloth discharge device， outlet assembly (3) is connected with the output of stentering forming device (2), it is characterized in that: between described entering arrangment (1) and stentering forming device (2), be provided with baking oven (4), baking oven (4) inside is provided with dries fabric belt (5), described baking fabric belt (5) stacks gradually and connects in " s " shape, wherein the baking fabric belt (5) of top layer passes through to be connected into cloth guipure (10) with entering arrangment (1), the baking fabric belt (5) of bottom passes through cloth guipure (10) and is connected with stentering forming device (2), baking fabric belt (5) its upper and lower surface between top layer and bottom is provided with nozzle (7), baking oven (4) dual-side is provided with axial flow blower (6), and described axial flow blower (6) one end is connected with stentering forming device (2) by waste heat wind recovery tube (8), and the other end is connected with nozzle (7).
2. the forming machine with baking oven according to claim 1, is characterized in that: be provided with used heat filter in described waste heat wind recovery tube (8).
3. the forming machine with baking oven according to claim 1, is characterized in that: described baking oven (4) top is provided with hydrofuge air channel.
4. the forming machine with baking oven according to claim 1, is characterized in that: described going out between cloth guipure (10) and stentering forming device (2) is provided with positioner (9).
5. the forming machine with baking oven according to claim 1, is characterized in that: described baking fabric belt (5) is more than six layers or six layers.
6. the forming machine with baking oven according to claim 1, is characterized in that: be provided with used heat cleaning chamber in described stentering forming device (2), and described used heat cleaning chamber top is provided with screen pack.
7. the forming machine with baking oven according to claim 2, is characterized in that: described used heat filter interior is the baffle plate of longitudinal arrangement, and described baffle plate is 18-20 order.
8. the forming machine with baking oven according to claim 1, is characterized in that: described axial flow blower (6) is interspersed in drying room.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410038636.5A CN103820963B (en) | 2014-01-27 | 2014-01-27 | Setting machine with drying oven |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410038636.5A CN103820963B (en) | 2014-01-27 | 2014-01-27 | Setting machine with drying oven |
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| Publication Number | Publication Date |
|---|---|
| CN103820963A CN103820963A (en) | 2014-05-28 |
| CN103820963B true CN103820963B (en) | 2015-03-25 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201410038636.5A Active CN103820963B (en) | 2014-01-27 | 2014-01-27 | Setting machine with drying oven |
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Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105040339A (en) * | 2015-07-01 | 2015-11-11 | 浙江精宝机械有限公司 | Drying, tentering and setting process |
| CN106676801B (en) * | 2016-12-21 | 2019-06-11 | 林金标 | A kind of multilayer stentering forming dryer circulation bellows |
| CN107514888A (en) * | 2017-06-16 | 2017-12-26 | 浙江九舜纺织有限公司 | A kind of dying setting machine residual heat drying device |
| CN107938232B (en) * | 2017-10-26 | 2019-11-29 | 浙江理工大学 | A kind of tentering drying oven of heat setting machine structure |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101845677A (en) * | 2009-03-23 | 2010-09-29 | 江苏鑫龙化纤机械有限公司 | High polymer fiber intelligent heat setting machine |
| CN101899757A (en) * | 2010-05-19 | 2010-12-01 | 江苏海大印染机械有限公司 | Drying room for tentering forming machine |
| CN102733133B (en) * | 2012-07-19 | 2014-05-14 | 浙江日利实业有限公司 | Novel stentering setting machine |
| CN202913237U (en) * | 2012-11-03 | 2013-05-01 | 浙江日利实业有限公司 | Novel drying oven for tentering and forming machine |
| CN203080283U (en) * | 2013-01-25 | 2013-07-24 | 无锡市信文机械制造有限公司 | Tentering setting machine oven |
| CN203256476U (en) * | 2013-03-21 | 2013-10-30 | 黄远华 | Pyrotube boarding machine exhaust gas waste heat recovery and purification integrated apparatus |
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- 2014-01-27 CN CN201410038636.5A patent/CN103820963B/en active Active
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| CN103820963A (en) | 2014-05-28 |
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