CN103820963A - Setting machine with drying oven - Google Patents
Setting machine with drying oven Download PDFInfo
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- CN103820963A CN103820963A CN201410038636.5A CN201410038636A CN103820963A CN 103820963 A CN103820963 A CN 103820963A CN 201410038636 A CN201410038636 A CN 201410038636A CN 103820963 A CN103820963 A CN 103820963A
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- baking oven
- setting machine
- baking
- fabric belt
- forming device
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Abstract
The invention discloses a setting machine with a drying oven. The setting machine includes a fabric inlet device, a tentering and setting device and a fabric outlet device, wherein the fabric inlet device is connected with the input end of the tentering and setting device, and the fabric outlet device is connected with the output end of the tentering and setting device. The setting machine is characterized in that the drying oven is arranged between the tentering and setting machine and the fabric inlet device, an input end of the drying oven is connected with the fabric inlet device through a fabric inlet mesh belt, the output end of the drying oven is connected with the tentering and setting device through a fabric outlet mesh belt, the drying oven is arranged at the front end, and axial flow fans are arranged at the bottom of the drying oven and are connected with the tentering and setting machine through a waste hot air recycling pipe. The setting machine with the drying oven, provided by the invention has a simple structure; the drying oven is arranged between the fabric inlet device and the tentering and setting machine, so as to effectively improve the productivity.
Description
Technical field
The present invention relates to a kind of setting machine.
Background technology
There is long imitation technology in China, long ago just has the title in " Silk Road ".Along with making constant progress of science, the mankind more and more pay attention to clothing, food, lodging and transportion--basic necessities of life, just more and more higher to the requirement of cloth, just swim sword and give birth to as the rear arrangement stentering boarding machine of grey cloth.Along with the waste of the energy, the pollution of environment, the cost of enterprise strengthens, and the mankind constantly carry out upgrading to boarding machine again, and but, boarding machine thermal waste is still uncontrollable at present.
Boarding machine is in oven for drying convection current, and the consumption of general import or domestic high-grade hot blast stentering boarding machine hot blast energy comprises: moisture evaporates that needed heat accounts for 65-70%, heat energy loss accounts for 25-30% when adding the needed heat of heating fabric and accounting for 3-5%, body heat energy loss and account for 3-4%, waste gas and discharge.Reduce as far as possible unbound water on fabric content, increase the heat-insulating property of body and can reduce the energy loss of boarding machine, but the heat energy loss in waste gas seniority among brothers and sisters is the best part, therefore thereby the heat energy from waste gas that must carry out the equipment such as boarding machine reclaims and reduces costs, improves energy utilization rate.
Summary of the invention
Goal of the invention: for the problems referred to above, the object of this invention is to provide a kind of setting machine with baking oven of saving the energy and effectively improving process velocity.
Technical scheme: a kind of setting machine with baking oven, comprise entering arrangment, stentering forming device, cloth discharge device， outlet assembly, described entering arrangment is connected with the input of stentering forming device, described cloth discharge device， outlet assembly is connected with the output of stentering forming device, it is characterized in that: between described framing shaping machine and entering arrangment, be provided with baking oven, the input of described baking oven is connected with entering arrangment by entering cloth guipure, its output is connected with stentering forming device by going out cloth guipure, described baking oven front end is provided with baking oven, oven interior is provided with baking fabric belt, described baking fabric belt stacks gradually and is the connection of " s " shape, wherein its upper and lower surface of baking fabric belt between top layer and bottom is provided with nozzle, baking oven dual-side is provided with axial flow blower, and described axial flow blower is connected with framing shaping machine by waste heat wind recovery tube, and described axial flow blower is connected with nozzle.
Setting machine with baking oven according to claim 1, is characterized in that: in described waste heat wind recovery tube, be provided with used heat filter.
Described baking oven top is provided with hydrofuge air channel.
Described going out between cloth guipure and framing shaping machine is provided with positioner.
Described baking fabric belt is more than six layers or six layers.
In described stentering forming device, be provided with used heat cleaning chamber, described used heat cleaning chamber top is provided with screen pack.
The baffle plate that described used heat filter interior is longitudinal arrangement, described baffle plate is 18-20 order.
Described axial flow blower is interspersed in drying room.
Beneficial effect: compared with prior art, have the following advantages:
1. enhance productivity: the present invention, can be before grey cloth enters framing shaping machine by increasing baking oven, and its moisture is reduced to 20% by 80%, can improve the speed of a motor vehicle, to enhance productivity in stentering forming process as far as possible;
2. energy consumption is little: the present invention enters baking oven by the heat that utilizes axial flow blower that framing shaping machine is produced by waste heat recovery pipe, without using other equipment to increase heat energy, effectively reduces energy consumption;
3. environmental protection: the heat that the present invention passes through to produce through framing shaping machine is after used heat cleaning chamber and the cleaning of used heat filter two procedures, again hot blast is imported to baking oven through axial flow blower, grey cloth is dried, make heat discharge temperature be reduced to 100 ℃ by original 180 ℃, greatly reduced the harm of high temperature to environment.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention;
Fig. 2 is axial flow blower structural representation;
Fig. 3 is baking oven top view;
Fig. 4 is waste heat wind recovery tube structural representation;
Wherein: 1. entering arrangment, 2. stentering forming device, 3. cloth discharge device， outlet assembly, 4. baking oven, 5. dries fabric belt, 6. axial flow blower, 7. nozzle, 8. waste heat wind recovery tube, 9. positioner, 10. enters cloth guipure, and 11. go out cloth guipure.
The specific embodiment
Below in conjunction with the drawings and specific embodiments, further illustrate the present invention, should understand these embodiment is only not used in and limits the scope of the invention for the present invention is described, after having read the present invention, those skilled in the art all fall within the application's claims limited range to the modification of the various equivalent form of values of the present invention.
A kind of setting machine with baking oven 4, comprise entering arrangment 1, stentering forming device 2, cloth discharge device， outlet assembly 3, described entering arrangment 1 is connected with the input of stentering forming device 2, described cloth discharge device， outlet assembly 3 is connected with the output of stentering forming device 2, between described entering arrangment 1 and framing shaping machine, be provided with baking oven 4, baking oven 4 inside are provided with dries fabric belt 5, described baking fabric belt 5 stacks gradually and is the connection of " s " shape, wherein the baking fabric belt 5 of top layer is connected with entering arrangment 1 by entering cloth guipure 10, the baking fabric belt 5 of bottom is connected with stentering forming device 2 by going out cloth guipure 11, baking fabric belt 5 its upper and lower surfaces between top layer and bottom are provided with nozzle 7, baking oven 4 dual-sides are provided with axial flow blower 6, and described axial flow blower 6 one end are connected with framing shaping machine by waste heat wind recovery tube 7, and the other end is connected with nozzle 7, in described waste heat wind recovery tube 7, be provided with used heat filter, described baking oven 4 tops are provided with hydrofuge air channel, described go out between cloth guipure 11 and framing shaping machine, to be provided with positioner 9, described baking fabric belt 5 is more than six layers or six layers, in described stentering forming device 2, be provided with used heat cleaning chamber, described used heat cleaning chamber top is provided with screen pack, the baffle plate that described used heat filter interior is longitudinal arrangement, described baffle plate is 18-20 order, described axial flow blower 6 is interspersed in drying room.
The setting machine with drying room as shown in Figure 1, comprise entering arrangment 1, stentering forming device 2, cloth discharge device， outlet assembly 3, described entering arrangment 1 is connected with the input of stentering forming device 2, described cloth discharge device， outlet assembly 3 is connected with the output of stentering forming device 2, it is characterized in that: between described entering arrangment 1 and framing shaping machine, be provided with baking oven 4, baking oven 4 inside are provided with dries fabric belt 5, described baking fabric belt 5 stacks gradually and is the connection of " s " shape, wherein the baking fabric belt 5 of top layer is connected with entering arrangment 1 by entering cloth guipure 10, the baking fabric belt 5 of bottom is connected with stentering forming device 2 by going out cloth guipure 11, baking fabric belt 5 its upper and lower surfaces between top layer and bottom are provided with nozzle 7, baking oven 4 dual-sides are provided with axial flow blower 6, and described axial flow blower 6 one end are connected with framing shaping machine by waste heat wind recovery tube 7, and the other end is connected with nozzle 7, the present invention inputs in drying room baking oven 4 by waste heat wind recovery tube 7 by the heat that framing shaping machine is produced in operation, take full advantage of heat energy, make heat that original framing shaping machine discharges be reduced to 100 ℃ from 180 ℃, greatly reduce the harm of heat to environment.
As shown in Figure 2, the heat that the present invention produces framing shaping machine by axial flow blower 6 is sent to nozzle 7 through waste heat wind recovery tube 7, described entering arrangment 1 is connected with the input of stentering forming device 2, described cloth discharge device， outlet assembly 3 is connected with the output of stentering forming device 2, between described entering arrangment 1 and framing shaping machine, be provided with baking oven 4, baking oven 4 inside are provided with dries fabric belt 5, described baking fabric belt 5 stacks gradually and is the connection of " s " shape, wherein the baking fabric belt 5 of top layer is connected with entering arrangment 1 by entering cloth guipure 10, the baking fabric belt 5 of bottom is connected with stentering forming device 2 by going out cloth guipure 11, baking fabric belt 5 its upper and lower surfaces between top layer and bottom are provided with nozzle 7, baking oven 4 dual-sides are provided with axial flow blower 6, and described axial flow blower 6 one end are connected with framing shaping machine by waste heat wind recovery tube 7, and the other end is connected with nozzle 7, in described waste heat wind recovery tube 7, be provided with used heat filter.
When use, original moisture is sent to baking oven 4 by cloth through entering cloth guipure 10 by entering arrangment 1 at 85% cloth, the baking fabric belt 5 of being located in baking oven 4 transmits cloth, wherein baking fabric belt 5 its upper and lower surfaces between top layer conveyer belt and bottom bottom conveyer belt are provided with nozzle 7, because stacking gradually, described conveyer belt is serpentine connection again, the hot gas heating that cloth sprays through nozzle 7 in the process transmitting, can effectively reduce the moisture of cloth, make its moisture be reduced to 20%-25%; Institute's cloth enters stentering forming device 2 by going out cloth guipure 11, because the moisture of described described cloth greatly reduces in baking oven 4, so, in stentering forming device 2, can greatly improve the speed of service of machine, enhance productivity.
Again due to, nozzle 7 in above-mentioned baking oven 4 is connected by waste heat recovery pipe with framing shaping machine, be the heat that stentering forming device 2 produces in the course of the work so heat the required heat of cloth in baking oven 4, without the firing equipment of separately establishing baking oven 4, can utilize fully again thermal source, energy-conservation environmental protection again.
Transform by this method invention boarding machine on former power consumption basis, discharge temperature is reduced to below 100 ℃ from 180 ℃ of former discharge temperatures through reclaiming, and the speed of a motor vehicle has improved 1 times fully.This transformation has reduced personnel's operation, the control of half fully, greatly reduces environment comprehensive and pollutes.For enterprise greatly reduces energy resource consumption, reduces entreprise cost, improve corporate profit margin.Under the prerequisite of producing at a certain amount of grey cloth: from energy resource consumption angle, the speed of a motor vehicle improves 1 times, is equivalent to Energy Intensity Reduction 50%; Discharge temperature is reduced to below 100 ℃ from 180 ℃, and Energy Intensity Reduction is more than 10%; Energy consumption can reduce more than 60% in sum.From profit aspect: the speed of a motor vehicle improves 1 times, artificial and reduce by half; Discharge temperature is reduced to below 100 ℃ from 180 ℃, manually can reduce; More than comprehensive, manually can reduce over half.From toxic emission angle, on former power consumption basis, the speed of a motor vehicle is brought up to 2 times of the former speed of a motor vehicle, is equivalent to reduce toxic emission 50%; And follow-up waste heat recovery is reduced to below 100 ℃ from 180 ℃ of former discharging waste gas temperature, i.e. toxic emission can reduce more than 10%; Comprehensive toxic emission can reduce more than 60%.Meanwhile, this invention greatly reduces air contamination, for people's people's livelihood ever-changing environment is made contribute significantly.
Claims (8)
1. the setting machine with baking oven, comprise entering arrangment (1), stentering forming device (2), cloth discharge device， outlet assembly (3), described entering arrangment (1) is connected with the input of stentering forming device (2), described cloth discharge device， outlet assembly (3) is connected with the output of stentering forming device (2), it is characterized in that: between described entering arrangment (1) and framing shaping machine, be provided with baking oven (4), baking oven (4) inside is provided with dries fabric belt (5), described baking fabric belt (5) stacks gradually and is the connection of " s " shape, wherein the baking fabric belt (5) of top layer is connected with entering arrangment (1) by entering cloth guipure (11), the baking fabric belt (5) of bottom is connected with stentering forming device (2) by going out cloth guipure (11), its upper and lower surface of baking fabric belt (5) between top layer and bottom is provided with nozzle (7), baking oven (4) dual-side is provided with axial flow blower (6), and described axial flow blower (6) one end is connected with framing shaping machine by waste heat wind recovery tube (8), and the other end is connected with nozzle (7).
2. a kind of setting machine with baking oven according to claim 1, is characterized in that: in described waste heat wind recovery tube (8), be provided with used heat filter.
3. a kind of setting machine with baking oven according to claim 1, is characterized in that: described baking oven (4) top is provided with hydrofuge air channel.
4. a kind of setting machine with baking oven according to claim 1, is characterized in that: described go out between cloth guipure (11) and framing shaping machine, to be provided with positioner (10).
5. a kind of setting machine with baking oven according to claim 1, is characterized in that: described baking fabric belt (5) is more than six layers or six layers.
6. a kind of setting machine with baking oven according to claim 1, is characterized in that: in described stentering forming device (2), be provided with used heat cleaning chamber, described used heat cleaning chamber top is provided with screen pack.
7. a kind of setting machine with baking oven according to claim 1, is characterized in that: the baffle plate that described used heat filter interior is longitudinal arrangement, described baffle plate is 18-20 order.
8. a kind of setting machine with baking oven according to claim 1, is characterized in that: described axial flow blower (6) is interspersed in drying room.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410038636.5A CN103820963B (en) | 2014-01-27 | 2014-01-27 | Setting machine with drying oven |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410038636.5A CN103820963B (en) | 2014-01-27 | 2014-01-27 | Setting machine with drying oven |
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| CN103820963A true CN103820963A (en) | 2014-05-28 |
| CN103820963B CN103820963B (en) | 2015-03-25 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201410038636.5A Active CN103820963B (en) | 2014-01-27 | 2014-01-27 | Setting machine with drying oven |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105040339A (en) * | 2015-07-01 | 2015-11-11 | 浙江精宝机械有限公司 | Drying, tentering and setting process |
| CN106676801A (en) * | 2016-12-21 | 2017-05-17 | 林金标 | Multi-layer circulation air box of tentering shaping drying machine |
| CN107514888A (en) * | 2017-06-16 | 2017-12-26 | 浙江九舜纺织有限公司 | A kind of dying setting machine residual heat drying device |
| CN107938232A (en) * | 2017-10-26 | 2018-04-20 | 浙江理工大学 | A kind of tentering drying oven of heat setting machine structure |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101845677A (en) * | 2009-03-23 | 2010-09-29 | 江苏鑫龙化纤机械有限公司 | High polymer fiber intelligent heat setting machine |
| CN101899757A (en) * | 2010-05-19 | 2010-12-01 | 江苏海大印染机械有限公司 | Drying room for tentering forming machine |
| CN102733133A (en) * | 2012-07-19 | 2012-10-17 | 浙江日利实业有限公司 | Novel stentering setting machine |
| CN202913237U (en) * | 2012-11-03 | 2013-05-01 | 浙江日利实业有限公司 | Novel drying oven for tentering and forming machine |
| CN203080283U (en) * | 2013-01-25 | 2013-07-24 | 无锡市信文机械制造有限公司 | Tentering setting machine oven |
| CN203256476U (en) * | 2013-03-21 | 2013-10-30 | 黄远华 | Pyrotube boarding machine exhaust gas waste heat recovery and purification integrated apparatus |
-
2014
- 2014-01-27 CN CN201410038636.5A patent/CN103820963B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101845677A (en) * | 2009-03-23 | 2010-09-29 | 江苏鑫龙化纤机械有限公司 | High polymer fiber intelligent heat setting machine |
| CN101899757A (en) * | 2010-05-19 | 2010-12-01 | 江苏海大印染机械有限公司 | Drying room for tentering forming machine |
| CN102733133A (en) * | 2012-07-19 | 2012-10-17 | 浙江日利实业有限公司 | Novel stentering setting machine |
| CN202913237U (en) * | 2012-11-03 | 2013-05-01 | 浙江日利实业有限公司 | Novel drying oven for tentering and forming machine |
| CN203080283U (en) * | 2013-01-25 | 2013-07-24 | 无锡市信文机械制造有限公司 | Tentering setting machine oven |
| CN203256476U (en) * | 2013-03-21 | 2013-10-30 | 黄远华 | Pyrotube boarding machine exhaust gas waste heat recovery and purification integrated apparatus |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105040339A (en) * | 2015-07-01 | 2015-11-11 | 浙江精宝机械有限公司 | Drying, tentering and setting process |
| CN106676801A (en) * | 2016-12-21 | 2017-05-17 | 林金标 | Multi-layer circulation air box of tentering shaping drying machine |
| CN106676801B (en) * | 2016-12-21 | 2019-06-11 | 林金标 | A kind of multilayer stentering forming dryer circulation bellows |
| CN107514888A (en) * | 2017-06-16 | 2017-12-26 | 浙江九舜纺织有限公司 | A kind of dying setting machine residual heat drying device |
| CN107938232A (en) * | 2017-10-26 | 2018-04-20 | 浙江理工大学 | A kind of tentering drying oven of heat setting machine structure |
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| Publication number | Publication date |
|---|---|
| CN103820963B (en) | 2015-03-25 |
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