CN202808604U - Device for drying glass by infrared radiation - Google Patents
Device for drying glass by infrared radiation Download PDFInfo
- Publication number
- CN202808604U CN202808604U CN 201220358847 CN201220358847U CN202808604U CN 202808604 U CN202808604 U CN 202808604U CN 201220358847 CN201220358847 CN 201220358847 CN 201220358847 U CN201220358847 U CN 201220358847U CN 202808604 U CN202808604 U CN 202808604U
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- unit
- glass
- roasting
- utilizes
- heating
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- 239000011521 glass Substances 0.000 title claims abstract description 37
- 238000001035 drying Methods 0.000 title abstract description 6
- 238000010438 heat treatment Methods 0.000 claims abstract description 38
- 238000001816 cooling Methods 0.000 claims abstract description 15
- 230000005540 biological transmission Effects 0.000 claims description 4
- 238000006243 chemical reaction Methods 0.000 abstract description 4
- 230000000694 effects Effects 0.000 description 6
- 239000000463 material Substances 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 229920002456 HOTAIR Polymers 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 229910000838 Al alloy Inorganic materials 0.000 description 1
- PZZYQPZGQPZBDN-UHFFFAOYSA-N Aluminium silicate Chemical compound O=[Al]O[Si](=O)O[Al]=O PZZYQPZGQPZBDN-UHFFFAOYSA-N 0.000 description 1
- 239000005995 Aluminium silicate Substances 0.000 description 1
- 229910000323 aluminium silicate Inorganic materials 0.000 description 1
- 235000012211 aluminium silicate Nutrition 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000004880 explosion Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 239000004922 lacquer Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000006011 modification reaction Methods 0.000 description 1
- 238000010422 painting Methods 0.000 description 1
- 239000003638 reducing agent Substances 0.000 description 1
- 230000001105 regulatory Effects 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 230000001131 transforming Effects 0.000 description 1
Images
Abstract
The utility model discloses a device for drying glass by infrared radiation, comprising a feeding unit, and a roasting unit and a cooling unit which are sequentially connected, wherein a conveying unit is arranged at the bottom of the entire device and is used for conveying a glass product; the roasting unit comprises a plurality of independent roasting regions; the first roasting region comprises an infrared short wave heating pipe, and the rest independent roasting regions respectively comprise an infrared medium wave heating pipe; and the infrared medium wave heating pipes are transversely distributed in parallel. According to the device for drying the glass by the infrared radiation, different from the original conventional heating way, the novel infrared radiation heating way is adopted, so the heat conversion rate is improved, energy is saved and consumption is reduced; by the characteristic of heating from inside to outside, and efficient and energy-saving radiation, the heat increasing, curing and improvement of the adhesion of the glass are better promoted; the glass is free from bubbles and pinholes on the surface, and the combining adhesion between the glass and the oil ink is enhanced; the yield of the glass product is improved; and the purposes of saving the energy and reducing the consumption are really achieved.
Description
Technical field
The utility model relates to the glass drying plant, is specifically related to a kind of device that utilizes ir radiation oven dry glass.
Background technology
Traditional drying mode mainly contains the modes such as conduction-type heating, hot air convection heating, traditional infrared heating at present, the type of heating that these are traditional, and heat conversion is low, and the heat energy transformation efficiency only has 30%.
Glass drying plant on the existing market, majority is hot air convection hot type, traditional infrared hot type; Because traditional stoving oven needs with air as middle transmission medium, the thermal lag of air is large, heating-up time is long, the Proper Design structure, homogeneity impact on furnace heat is larger, produce easily temperature contrast, its type of heating is principle of heating from outward appearance to inner essence, thereby cause coating quality poor, easily produce the pin hole effect, bubble, and equipment is huge, floor space is larger, and convection current needs a large amount of recirculated airs to flow, make easily airborne dust in the stove, cause the lacquer painting secondary pollution, therefore utilize this mode to dry, not only inefficiency, poor working environment, and importantly dangerous large, especially to the coating of solvent borne, the body of heater explosion phenomenon occurs easily.
The utility model content
The technical problems to be solved in the utility model provides a kind of device that utilizes ir radiation oven dry glass, employing is by type of heating inner and table, the i.e. heating mode of vibrating type from the inside to surface, need not any medium as conductive medium, can be operated under the vacuum state, the medium wave (wavelength 2.4um) that utilizes fluorescent tube to send, not only improved from efficient and produced speed, but also significantly saved the space, thus improved the utilising efficiency of energy, reach the effect of energy-saving and production-increase.
For achieving the above object, the technical solution of the utility model is as follows:
A kind of device that utilizes ir radiation oven dry glass, comprise feed unit, and the baking unit and the cooling unit that connect successively, supply unit is arranged at the bottom of whole device, be used for the transmission glass goods, described baking unit comprises a plurality of separate bake zone, and described the first separate bake zone comprises infrared rays shortwave heating tube, remaining separate bake zone comprises infrared rays medium wave heating tube, and described infrared rays medium wave heating tube is horizontal parallel arrangement.
Preferably, described feed unit is provided with the thermal-arrest unit between baking unit and the cooling unit.
Preferably, described supply unit is made of several live rolls, and described live roll roll surface is long to be 2600mm, and roller diameter is 50mm, and is 300mm between the roller between centers.
Preferably, be provided with the sight glass chamber on the described feed unit.
Preferably, described cooling unit upper and lower ends all is equipped with the aerofoil fan that glasswork is cooled off.
By technique scheme, the beneficial effects of the utility model are:
Change former traditional type of heating, adopt new infrared radiation heating mode, both promoted heat conversion, realized energy-saving and cost-reducing; It is by heating characteristics inner and table, energy-efficient radiation, the raising of intensification that can fine promotion glass, curing, sticking power; Namely can not make glass surface bubble, pin hole occur, can make again glass and printing ink in conjunction with Adhesion enhancement, improved the yield rate of glasswork, reach real energy-saving and cost-reducing purpose.
Description of drawings
In order to be illustrated more clearly in the utility model embodiment or technical scheme of the prior art, the below will do to introduce simply to the accompanying drawing of required use in embodiment or the description of the Prior Art, apparently, accompanying drawing in the following describes only is embodiment more of the present utility model, for those of ordinary skills, under the prerequisite of not paying creative work, can also obtain according to these accompanying drawings other accompanying drawing.
Fig. 1 is structural representation of the present utility model.
Embodiment
For technique means, creation characteristic that the utility model is realized, reach purpose and effect is easy to understand, below in conjunction with concrete diagram, further set forth the utility model.
With reference to Fig. 1, a kind of device that utilizes ir radiation oven dry glass, comprise feed unit 2, and the baking unit and the cooling unit 5 that connect successively, supply unit 1 is arranged at the bottom of whole device, is used for the transmission glass goods, described baking unit comprises a plurality of separate bake zone, described the first separate bake zone 3 comprises infrared rays shortwave heating tube, and remaining separate bake zone 4 comprises infrared rays medium wave heating tube, and described infrared rays medium wave heating tube is horizontal parallel arrangement.
Preferably, described feed unit 2, baking unit and cooling singly are provided with thermal-arrest unit 6 between 5 yuan.
Preferably, described supply unit 1 is made of several live rolls, and described live roll roll surface is long to be 2600mm, and roller diameter is 50mm, and is 300mm between the roller between centers.
Preferably, be provided with the sight glass chamber on the described feed unit 2.
Preferably, described cooling unit 5 upper and lower ends all are equipped with the aerofoil fan that glasswork is cooled off.
1) supply unit
The complete machine conveying adopts the roller mode of movement to carry, and the form of live roll is for intersecting the twisted spur gear mode, and namely motor for speed reducer drive twisted spur gear and roller are carried.
2) feed unit
Feed unit: drench levelling effect behind the scenes in order to guarantee glasswork, be not subjected to extraneous wind speed and the impact of extraneous factor etc., aluminium alloy glass observation ward is equipped with at this place;
3) baking unit
Infrared rays shortwave heating tube is adopted in the first separate bake zone, its objective is it is that glass is rapidly heated,
Infrared rays medium wave heating tube (congratulating the Li Shi heating tube) is used in five separate bake zone, the second separate bake zone to the, characteristics are: heating is fast, cooling is fast, long service life, other any heating fluorescent tube can't substitute and compare at present, the fluorescent tube size: ￠ 33mm, gold-plated twin pipe, 2600/2500mm(are length 2600mm, useful length 2500mm)
The heating tube arrangement form is horizontal parallel arrangement, arrange and control mode as follows:
The control explanation:
The installation heating power is 207kw, actual uses 60%, namely actually uses power to be 125kw, can be according to the practical situation of technique, and each bake region can independently be turn-offed, and number (as turn-offing 3,6,9 fluorescent tubes in every district) that can selectable independent fluorescent tube; Temperature is adjustable in 80-230 ℃ of temperature range; Fluorescent tube two mode of connection is baking district's external wiring way, the security of can assurance equipment using;
Equipment adopts the control of PLC man-machine interface, and the control design has hommization, can set 5 groups of processing parameters, for actual production.
The explanation of baking district:
Effective inner width in baking district be≤2700mm, can guarantee that 2440mm glass is smooth and easy to pass through, and baking oven body employing high temperature material pure aluminium silicate carries out heat insulation, and the difference of organism temperature and envrionment temperature is in 15 ℃ of scopes.
Junction gap≤3-5mm between each bake region; Each bake region adopts the independent loops blower fan, and air force can be regulated.
4) cooling unit
At cooling unit, aerofoil fan is housed up and down, glasswork is cooled off, and pass through without material at the appointed time, blower fan can stop automatically, automatically opens during material to be had, reach the effect of power and energy saving, when 130 ℃ of discharging glass surface temperature, in 3 m/mins of scopes of linear velocity, glass surface can be cooled to≤and 55 ℃.
5) thermal-arrest unit
Use heat collector, through collector mat remaining heat collection is got up, reduced the loss of energy.
Principle of work: glasswork is by the conveying of supply unit 1, successively by feed unit 2, and baking unit and cooling unit 5, glasswork is rapidly heated glasswork through the infrared rays shortwave heating tube in the first separate bake zone 3 of overbaking unit, then the infrared rays medium wave heating tube in the separate bake zone 4 by remainder further heats, and has pair glasswork to cool off by cooling unit 5 at last.
Change former traditional type of heating, adopt new infrared radiation heating mode, both promoted heat conversion, realized energy-saving and cost-reducing; It is by heating characteristics inner and table, energy-efficient radiation, the raising of intensification that can fine promotion glass, curing, sticking power; Namely can not make glass surface bubble, pin hole occur, can make again glass and printing ink in conjunction with Adhesion enhancement, improved the yield rate of glasswork, reach real energy-saving and cost-reducing purpose.
More than show and described ultimate principle of the present utility model and principal character and advantage of the present utility model.The technician of the industry should understand; the utility model is not restricted to the described embodiments; that describes in above-described embodiment and the specification sheets just illustrates principle of the present utility model; under the prerequisite that does not break away from the utility model spirit and scope; the utility model also has various changes and modifications, and these changes and improvements all fall in claimed the utility model scope.The claimed scope of the utility model is defined by appending claims and equivalent thereof.
Claims (5)
1. device that utilizes ir radiation oven dry glass, it is characterized in that: comprise feed unit, and the baking unit and the cooling unit that connect successively, supply unit is arranged at the bottom of whole device, be used for the transmission glass goods, described baking unit comprises a plurality of separate bake zone, and described the first separate bake zone comprises infrared rays shortwave heating tube, remaining separate bake zone comprises infrared rays medium wave heating tube, and described infrared rays medium wave heating tube is horizontal parallel arrangement.
2. a kind of device that utilizes ir radiation oven dry glass according to claim 1, it is characterized in that: described feed unit is provided with the thermal-arrest unit between baking unit and the cooling unit.
3. a kind of device that utilizes ir radiation oven dry glass according to claim 1, it is characterized in that: described supply unit is made of several live rolls, described live roll roll surface is long to be 2600mm, and roller diameter is 50mm, and is 300mm between the roller between centers.
4. a kind of device that utilizes ir radiation oven dry glass according to claim 1 is characterized in that: be provided with the sight glass chamber on the described feed unit.
5. a kind of device that utilizes ir radiation oven dry glass according to claim 1, it is characterized in that: described cooling unit upper and lower ends all is equipped with the aerofoil fan that glasswork is cooled off.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220358847 CN202808604U (en) | 2012-07-23 | 2012-07-23 | Device for drying glass by infrared radiation |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220358847 CN202808604U (en) | 2012-07-23 | 2012-07-23 | Device for drying glass by infrared radiation |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202808604U true CN202808604U (en) | 2013-03-20 |
Family
ID=47867521
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201220358847 Expired - Fee Related CN202808604U (en) | 2012-07-23 | 2012-07-23 | Device for drying glass by infrared radiation |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202808604U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103668828A (en) * | 2013-11-28 | 2014-03-26 | 湖州埭溪振华工贸有限公司 | Energy-saving oven |
| CN113561529A (en) * | 2021-07-29 | 2021-10-29 | 江苏易帕机电有限公司 | Annealing equipment |
-
2012
- 2012-07-23 CN CN 201220358847 patent/CN202808604U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103668828A (en) * | 2013-11-28 | 2014-03-26 | 湖州埭溪振华工贸有限公司 | Energy-saving oven |
| CN113561529A (en) * | 2021-07-29 | 2021-10-29 | 江苏易帕机电有限公司 | Annealing equipment |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130320 Termination date: 20130723 |