CN202509272U - Setting machine system for removing cooking fumes and recovering waste heat - Google Patents
Setting machine system for removing cooking fumes and recovering waste heat Download PDFInfo
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- CN202509272U CN202509272U CN2011203780666U CN201120378066U CN202509272U CN 202509272 U CN202509272 U CN 202509272U CN 2011203780666 U CN2011203780666 U CN 2011203780666U CN 201120378066 U CN201120378066 U CN 201120378066U CN 202509272 U CN202509272 U CN 202509272U
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- setting machine
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- heat exchanger
- waste heat
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Abstract
The utility model discloses a setting machine system for removing cooking fumes and recovering waste heat, which comprises a setting machine drying oven and a setting machine fume exhaust pipeline communicated with the setting machine drying oven, wherein a primary heat exchanger and a secondary heat exchanger are sequentially communicated to the other end of the setting machine fume exhaust pipeline; a water spraying device, an industrial static range hood, a hose and a draught fan are sequentially connected to the side of the secondary heat exchanger; a discharge pipe is arranged between the hose and the draught fan; and a primary cooling device and a secondary cooling device are sequentially connected to a smoke outlet of the setting machine drying oven. According to the setting machine system, tail gas heat energy is fully utilized, tail gas waste heat of the setting machine is utilized to circularly heat water for a central air-conditioner (primary heat exchange), and heat soft water for use in workshops (secondary heat exchanger); water spraying and oil removing and static oil removing are combined, so the oil removing efficiency is high; and the safety is good-the system is provided with a flame screen, a fire resisting damper, a steam-smothering facility and the like, so that the safe operation of the system is ensured.
Description
Technical field
The utility model relates to setting machine and removes oil smoke and residual neat recovering system, and especially a kind of setting machine based on water spray and high-pressure electrostatic oil removing removes oil smoke and residual neat recovering system.
Background technology
Setting machine is the key equipment of putting in order after the textile printing and dyeing; Its baking oven all can volatilize the oil smoke that contains organic matter, color additive in the high-temperature operation process; Its main component is aldehyde, ketone, hydrocarbon, aliphatic acid, alcohol, ester, lactone, heterocyclic compound, aromatic compound; Particularly yarn has added lubricating oils in weaving process, and the composition of waterproof, functional fabric such as fire-retardant color additive in the arrangement of back is more complicated.Directly be not discharged in the air if these materials are treated, will cause severe contamination environment.
The part of existing setting machine exhaust treatment system comprises: spray eliminator and water separation tank; Its operation principle is: the high-temp waste gas that setting machine produces gets into spray eliminator; In mozzle, after unhurried current, current-sharing, diffusion, get into the spray district; Flue gas contacts with the high-pressure water mist turbulent flow in the spray district, and the pernicious gas in the waste gas, fiber, dirt, mist of oil are captured after clarifier bottom discharge mouth flows in the water-oil separating water tank by water smoke.Gas after spray cleaning, cooling enters atmosphere by the clarifier top through exhaust duct.
Structure and operation principle by existing setting machine tail gas removes oil smoke and residual neat recovering system can find out that its shortcoming has:
1, do not reclaim heat energy contained in the tail gas;
2, security is low;
3, low except that oil smoke efficient.
The utility model content
The purpose of the utility model is to overcome the problem that prior art exists, and a kind of abundant recovery setting machine tail gas institute heat content is provided, removes high, the safe setting machine of oil smoke efficient and remove oil smoke and residual neat recovering system.
For realizing above purpose; Technical scheme below the utility model has been taked: setting machine removes the system of oil smoke and recovery waste heat; Include the setting machine baking oven; Be communicated with the setting machine smoke discharging pipe with the setting machine baking oven, be communicated with one-level heat exchanger and two-stage heat exchanger successively on the setting machine smoke discharging pipe other end, be connected with water spray system, industrial static flue gas removing machine, flexible pipe, air-introduced machine in turn with the two-stage heat exchanger side; Between flexible pipe and air-introduced machine, be provided with delivery pipe, setting machine baking oven exhanst gas outlet is connected with one-level heat sink and secondary heat sink in turn.
Said setting machine smoke discharging pipe is provided with adjusting valve, and the setting machine smoke discharging pipe also is communicated with the one-level heat exchanger through blast main, on blast main, is connected with vertical pipe, and vertical pipe is provided with the safety inspection valve.
Said industrial static flue gas removing machine two ends are provided with reducing, and the reducing port is provided with fire resisting damper.
The water spray system below is provided with oil water separator and water circulating pump.
Water spray system comprises the water proof device, and its below is provided with the water spray nozzle, and the middle part is provided with access door, and the below side is an air inlet, and the bottom is a delivery port, and the top is an air outlet.
Operation principle: 125 ℃ of heat energy that flue gas contained that heat reclamation device utilizes the setting machine baking oven to discharge, carry out heat transmission through metal tube and sheet metal, the heat in the flue gas is sent in the water body, reclaim heat energy fully.Utilize electric control system to control the temperature of water outlet: the water temperature after the first order heat exchange is about 90 ℃, and second level cooling water is 60 ℃ after heat exchange, when leaving water temperature is lower than the requirement temperature, regulates water pump automatically, guarantees that the output water temperature is constant.
Oil smoke gas through first and second gas, hydrothermal exchange after temperature be 60 ℃, can guarantee under this temperature that wax can not condense in the energy recovery the inside, can guarantee that like this energy recovery for a long time at clean conditions, does not need frequent clean; Water spray system can be hit wax and a spot of oil smoke of major part down; Wax and the oil float hit down spill in the water separation tank on the water surface of circulating water pool; With oil and separated form water, the oil of separating is collected in the special molten device through oil water separator, and the wax composition in the oil-water separation tank also overflows in the molten device of special use through flowing of water; Left most oil smoke flows into special dissolving in the device by high-pressure electrostatic with its absorption, thereby has reduced a large amount of workmans' cleaning and maintenance.
For the oil of high-pressure electrostatic in the future (cigarette) mist cleaning system does not influence the operate as normal of production line when safeguarding, flue gas is installed inline valve before getting into high-pressure electrostatic oil (cigarette) mist cleaning equipment.In line valve operation principle is described: when the work of high-pressure electrostatic oil (cigarette) mist cleaning equipment; Be closed in the inline valve that install at import airduct place; Open the fire resisting damper of high-pressure electrostatic oil (cigarette) mist cleaning equipment front and back end, oil smoke is fed to purify in high-pressure electrostatic oil (cigarette) the mist cleaning equipment reclaim the back qualified discharge; Opening installation was at the inline valve at import airduct place when otherwise high-pressure electrostatic oil (cigarette) mist cleaning system need be safeguarded, the fire resisting damper of closing high-pressure electrostatic oil (cigarette) mist cleaning equipment front and back end, and flue gas will directly discharge.In addition, when the fire-fighting system of equipment starts (this moment, fire resisting damper was closed automatically, and flue gas can not pass through equipment exhausting), start inline valve simultaneously automatically, guarantee that the flue gas of production line is discharged smoothly, do not influence the operate as normal of production line.
Key technology point of the present invention is:
1), setting machine tail gas institute heat content is fully reclaimed in 1,2 grade of heat exchange;
2), 1 grade of heat regenerator circulation heat hot water central air-conditioning water;
3), water spray oil removing and high-pressure electrostatic oil removing combine the raising oil removal rate;
4), tight fire prevention measure, improve security of system;
5), adopt modular construction, to make things convenient for daily cleaning maintenance and part replacement
The utility model compared with prior art has following advantage:
1, make full use of exhaust heat-energy---utilize setting machine using waste heat from tail gas circulation heating earlier central air-conditioning water (first order heat exchange), heat soft water subsequently again and use (second level heat exchange) between buying car in installments;
2, water spray oil removing and static oil removing combine, and oil removal efficiency is high;
3, security is good---and system is furnished with flame screen, fire resisting damper, steam smoothering facility etc., guarantees system safety operation.
Description of drawings
Fig. 1 is the utility model system architecture sketch map;
Fig. 2 is the water spray system structural representation;
Fig. 3 is the utility model systematic schematic diagram.
The specific embodiment
Explain further details below in conjunction with accompanying drawing and the specific embodiment content to the utility model.
Embodiment:
See also shown in Figure 1; Setting machine removes the system of oil smoke and recovery waste heat; Include setting machine baking oven 1; Be communicated with setting machine smoke discharging pipe 2 with setting machine baking oven 1, be communicated with one-level heat exchanger 3 and two-stage heat exchanger 4 on setting machine smoke discharging pipe 2 other ends successively, be connected with water spray system 5, industrial static flue gas removing machine 6, flexible pipe 8, air-introduced machine 7 in turn with two-stage heat exchanger 4 sides; Between flexible pipe 8 and air-introduced machine 7, be provided with delivery pipe 9, setting machine baking oven 1 exhanst gas outlet is connected with one-level heat sink 10 and secondary heat sink 11 in turn.
Setting machine smoke discharging pipe 2 is provided with adjusting valve 12, and setting machine smoke discharging pipe 2 also is communicated with one-level heat exchanger 3 through blast main 13, on blast main 13, is connected with vertical pipe 15, and vertical pipe 15 is provided with safety inspection valve 14.
Industry static flue gas removing machine 6 two ends are provided with reducing 16, and reducing 16 ports are provided with fire resisting damper 17.
Water spray system 5 belows are provided with oil water separator 18 and water circulating pump 19.
Shown in Figure 2, water spray system 5 comprises water proof device 51, and its below is provided with water spray nozzle 52, and the middle part is provided with access door 53, and the below side is an air inlet 54, and the bottom is a delivery port 55, and the top is an air outlet 56.
See also shown in Figure 3; The technological process of native system is: the high temperature waxy oil flue gas of from the setting machine baking oven, discharging enters into the one-level heat exchanger and hot water central air-conditioning water carries out gas, hydrothermal exchange through exhaust column, gets into two-stage heat exchanger more subsequently and 30 ℃ of soft water carry out heat exchange, and use in 60 ℃ of hot water supply workshops of generation; Flue-gas temperature through coming out after I and II gas, the hydrothermal exchange is reduced to about 60 ℃; Get into water spray system again, behind the water spray, the middle content of wax composition and the Berlin of flue gas are hit down; The flue gas of end temperature about 50 ℃ gets into static flue gas removing equipment; Under the effect of high-pressure electrostatic, the most oil contents in the flue gas are filtered out, and then by the direct exhausting discharging of air-introduced machine.
The used capital equipment of native system:
1) heat exchange heat sink: model is WSZ-16K, handles air quantity 16000m
3/ h, fin are 304 stainless steels, A3 spraying carbon steel shell.1,2 grades of heat exchanges respectively are furnished with a water circulating pump, and model is BLC70/55.
2) high pressure water jets shower device: be made band cyclic water tank and oil water separator with 304 stainless steels.Distribution pump (model: XA40/16) in addition.
3) high-voltage static flue gas removing equipment: model is BSG-216-16K-III; AC380V 50Hz 5.4KW, three grades of galvanized sheet honeycomb electric fields are equipped with temperature detection and fire plant; So when electrostatic apparatus is installed fire water must be provided, require the fire water parameter to be: flow 20m
3/ h, dynamic pressure>=0.2MPa in the pipe, caliber is 2 cun water pipes.
4) air-introduced machine: model is 4-72 NO 8C, and 22KW adds VFC.
5) electronic fire resisting damper: specification is 800 * 800mm.
The safety inspection valve: specification is φ 700mm.
Above-listed detailed description is to the specifying of the utility model possible embodiments, and this embodiment is not the claim in order to restriction the utility model, does not allly break away from the equivalence that the utility model does and implements or change, all should be contained in the claim of this case.
Claims (5)
1. setting machine removes the system of oil smoke and recovery waste heat; Include setting machine baking oven (1); It is characterized in that: be communicated with setting machine smoke discharging pipe (2) with setting machine baking oven (1); Be communicated with one-level heat exchanger (3) and two-stage heat exchanger (4) on setting machine smoke discharging pipe (2) other end successively, be connected with water spray system (5), industrial static flue gas removing machine (6), flexible pipe (8), air-introduced machine (7) in turn with two-stage heat exchanger (4) side; Between flexible pipe (8) and air-introduced machine (7), be provided with delivery pipe (9), setting machine baking oven (1) exhanst gas outlet is connected with one-level heat sink (10) and secondary heat sink (11) in turn.
2. setting machine as claimed in claim 1 removes the system of oil smoke and recovery waste heat; It is characterized in that: said setting machine smoke discharging pipe (2) is provided with adjusting valve (12); Setting machine smoke discharging pipe (2) also is communicated with one-level heat exchanger (3) through blast main (13); On blast main (13), be connected with vertical pipe (15), vertical pipe (15) is provided with safety inspection valve (14).
3. setting machine as claimed in claim 1 removes the system of oil smoke and recovery waste heat, and it is characterized in that: said industrial static flue gas removing machine (6) two ends are provided with reducing (16), and reducing (16) port is provided with fire resisting damper (17).
4. setting machine as claimed in claim 1 removes the system of oil smoke and recovery waste heat, it is characterized in that: water spray system (5) below is provided with oil water separator (18) and water circulating pump (19).
5. setting machine as claimed in claim 1 removes the system of oil smoke and recovery waste heat; It is characterized in that: water spray system (5) comprises water proof device (51); Its below is provided with water spray nozzle (52), and the middle part is provided with access door (53), and the below side is air inlet (54); The bottom is delivery port (55), and the top is air outlet (56).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011203780666U CN202509272U (en) | 2011-09-30 | 2011-09-30 | Setting machine system for removing cooking fumes and recovering waste heat |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011203780666U CN202509272U (en) | 2011-09-30 | 2011-09-30 | Setting machine system for removing cooking fumes and recovering waste heat |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202509272U true CN202509272U (en) | 2012-10-31 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011203780666U Expired - Lifetime CN202509272U (en) | 2011-09-30 | 2011-09-30 | Setting machine system for removing cooking fumes and recovering waste heat |
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| Country | Link |
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| CN (1) | CN202509272U (en) |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103480222A (en) * | 2013-08-29 | 2014-01-01 | 鞍山灯塔冶金工程有限公司 | Combined type electric oil-mist removing system of waste gas of printing, dyeing and finishing machine and filtering method |
| CN103526498A (en) * | 2013-10-08 | 2014-01-22 | 无锡太阳山新能源科技有限公司 | Energy-saving environmental-friendly system for setting machine |
| CN103741421A (en) * | 2013-12-12 | 2014-04-23 | 张子军 | Setting machine thermal-cycling and waste-removing system |
| CN104315890A (en) * | 2014-10-24 | 2015-01-28 | 浙江美欣达印染集团股份有限公司 | High-temperature flue gas heat energy recycling device for setting machine |
| CN105698235A (en) * | 2016-03-15 | 2016-06-22 | 佛山市科蓝环保科技股份有限公司 | Electrostatic lampblack waste gas deoiling method and system |
| CN106334405A (en) * | 2016-10-18 | 2017-01-18 | 威洁（石狮）中水回用技术有限公司 | Oil adsorption and centrifugal-removal device and high-temperature exhaust gas oil removal system and method |
| CN107441865A (en) * | 2017-08-29 | 2017-12-08 | 绍兴鑫广科技有限公司 | A kind of industrial waste gas treatment device and processing method |
| CN107890734A (en) * | 2017-03-17 | 2018-04-10 | 杭州百事盛环保科技有限公司 | A kind of waste gas takes off white purifier and its processing method |
-
2011
- 2011-09-30 CN CN2011203780666U patent/CN202509272U/en not_active Expired - Lifetime
Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103480222A (en) * | 2013-08-29 | 2014-01-01 | 鞍山灯塔冶金工程有限公司 | Combined type electric oil-mist removing system of waste gas of printing, dyeing and finishing machine and filtering method |
| CN103480222B (en) * | 2013-08-29 | 2015-04-08 | 鞍山灯塔冶金工程有限公司 | Combined type electric oil-mist removing system of waste gas of printing, dyeing and finishing machine and filtering method |
| CN103526498A (en) * | 2013-10-08 | 2014-01-22 | 无锡太阳山新能源科技有限公司 | Energy-saving environmental-friendly system for setting machine |
| CN103741421A (en) * | 2013-12-12 | 2014-04-23 | 张子军 | Setting machine thermal-cycling and waste-removing system |
| CN103741421B (en) * | 2013-12-12 | 2016-05-11 | 张子军 | Forming machine thermal cycle and except useless system |
| CN104315890A (en) * | 2014-10-24 | 2015-01-28 | 浙江美欣达印染集团股份有限公司 | High-temperature flue gas heat energy recycling device for setting machine |
| CN105698235A (en) * | 2016-03-15 | 2016-06-22 | 佛山市科蓝环保科技股份有限公司 | Electrostatic lampblack waste gas deoiling method and system |
| CN105698235B (en) * | 2016-03-15 | 2017-11-14 | 佛山市科蓝环保科技股份有限公司 | A kind of oil flue waste gas electrostatic deoiling method and system |
| CN106334405A (en) * | 2016-10-18 | 2017-01-18 | 威洁（石狮）中水回用技术有限公司 | Oil adsorption and centrifugal-removal device and high-temperature exhaust gas oil removal system and method |
| CN107890734A (en) * | 2017-03-17 | 2018-04-10 | 杭州百事盛环保科技有限公司 | A kind of waste gas takes off white purifier and its processing method |
| CN107890734B (en) * | 2017-03-17 | 2020-11-13 | 杭州百事盛环保科技有限公司 | Waste gas takes off white purification device |
| CN107441865A (en) * | 2017-08-29 | 2017-12-08 | 绍兴鑫广科技有限公司 | A kind of industrial waste gas treatment device and processing method |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20121031 |