CN102134795A - Setting machine with improved structure - Google Patents
Setting machine with improved structure Download PDFInfo
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- CN102134795A CN102134795A CN2011101146384A CN201110114638A CN102134795A CN 102134795 A CN102134795 A CN 102134795A CN 2011101146384 A CN2011101146384 A CN 2011101146384A CN 201110114638 A CN201110114638 A CN 201110114638A CN 102134795 A CN102134795 A CN 102134795A
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- setting machine
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Abstract
The invention belongs to the technical field of spinning and printing and dyeing mechanical equipment, and discloses a setting machine with an improved structure. The setting machine comprises a drying box body, wherein the drying box body is formed by connecting n sections of drying boxes from front to back in turn, and n is a natural number of not less than 1; the drying box body is provided with n hot air cyclic heating devices, a plurality of air exhausting ducts and a plurality of air supplementing inlets; each air exhausting duct is connected with an air exhaust fan; at least one air exhausting duct is connected with a combustion chamber; and the combustion chamber is provided with a recovery pipeline. Due to the structure, heat energy in waste gas can be fully recovered, the energy consumption of the setting machine is reduced, toxic substances in the waste gas can be effectively removed, the emission of the waste gas is reduced, and pollution to atmospheric environment is reduced. The setting machine can be expansively applied to continuous drying equipment of other objects.
Description
Technical field
The invention belongs to weaving, dyeing machine equipment technical field, be specifically related to a kind of setting machine that improves structure.
Background technology
Setting machine is the key equipment of putting in order behind the fabrics printing and dyeing, can improve feel, slippage, color, fabric width, brute force, outward appearance of textiles etc., for non-textile kind, can also play the effect of stable dimensions.
Existing setting machine mainly is made up of material loading part, weft straightener, chain, oven body and cropping cloth rewinder five parts, wherein oven body is connected in sequence from A-P by some joint baking ovens, every joint baking oven is provided with relatively independent heated air circulation device, exhausting duct and additional air intake, when textiles (as cloth) is transferred by oven body, the hot-air of baking oven body-internal-circulation carries out drying to textiles (as cloth) makes it typing with arrangement, simultaneously discharging waste gas.Usually, textiles is the wet state that does not wait of doing more before entering oven body, and contain the grease that much in weaving process, adds, because required hot blast temperature is about about 200 ℃ in the oven body, therefore the waste gas that by oven body the time, produces of textiles contain moisture, dyestuff that sublimation reliability is lower, the grease of having vaporized, the soft flocks of textiles etc., and contain higher heat energy.Through estimation, the heat of input setting machine has more than 90% without just making full use of discharges with being forced to exhaust gas discharged, so not only wastes energy but also can cause environmental pollution, and therefore the waste gas recycling to setting machine is imperative.
Existing setting machine waste gas recovery and utilization technology generally is the waste gas that setting machine is discharged to be reclaimed heat energy by heat exchanger carry back in the setting machine energy-conservation to realize again.Also just like the energy-conservation and environmental protecting device of Chinese patent 200820119013.0 disclosed a kind of setting machines, it is that waste gas is imported multi-filter, in multi-filter, carry out the first heavy primary filter and cooling unit, second heavy static unit, board-like two-region and the triple high density filter cell processing, reclaiming heat energy does not have the clean gas of grease with the no dyestuff of output, thereby reaches the purpose of energy-saving and emission-reduction.
Summary of the invention
The objective of the invention is to the comprehensively waste gas recovery and utilization technology of existing setting machine, a kind of setting machine that improves exhaust gas purifying method is provided, directly can reduce the discharging of large quantity of exhaust gas,, obtain more energy-conservation effect the Waste Heat Recovery utilization.
For achieving the above object, the present invention adopts following technical scheme:
Improve the setting machine of structure, comprise oven body, described oven body is connected in sequence from A-P by n joint baking oven, and n is no less than 1 natural number, and oven body is provided with n heat wind circulation heating equipment; Oven body is provided with several exhausting ducts and several additional air intakes, and each exhausting duct connects the air draft blower fan, it is characterized in that having at least an exhausting duct to be connected with a combustion chamber, and described combustion chamber is provided with recovery channel.
As preferably, to before having at least an exhausting duct to be connected with the combustion chamber, the combustion chamber is provided with a recovery channel from the back, and described recovery channel inserts in the residing baking oven of exhausting duct, or in the baking oven of front, exhausting duct baking oven of living in position, or in the baking oven of back, exhausting duct baking oven of living in position.
As preferably, in the described recovery channel access oven body, form a hot air circulation.Further preferred, described recovery channel inserts the air inlet place of the heat wind circulation heating equipment in the oven body, in order to adjusting temperature.
As preferably, described combustion chamber and recovery channel are arranged at outside the oven body, also can be arranged in the oven body.
As preferably, described combustion chamber is flame combustion type combustion chamber, or electric combustion chamber, or the infrared ray combustion chamber.
Further, have at least an exhausting duct that is not connected to be connected, enter catalytic converter after the described air heat exchange with an air heat exchanger with the combustion chamber.
As preferably, the case outer air of described air heat exchanger after with heat exchange replenishes oven body by pipeline, and further, the case outer air of described air heat exchanger after with heat exchange inserts the air inlet place of the heat wind circulation heating equipment in the oven body by pipeline.
As preferably, described heat wind circulation heating equipment is a heat conduction oil type heat wind circulation heating equipment, or Gas Direct-fired type heat wind circulation heating equipment, or steam indirect heating type heat wind circulation heating equipment, or the electric heating type heat wind circulation heating equipment.
The present invention can fully reclaim the heat energy in the waste gas by adopting said structure, reduces the energy consumption of setting machine, and the effective noxious material content in the scavenging reduces toxic emission again, and reduction is to the pollution of atmospheric environment.The present invention can expanded application to the continous mode drying plant of other article.
Description of drawings
Fig. 1 is the structural representation of oven body of the present invention.
Among the figure:
The 1-baking oven; The 11-heat wind circulation heating equipment; The 12-exhausting duct; 13-replenishes air intake; 14-air draft blower fan; The 2-combustion chamber; The 21-recovery channel; The 3-air heat exchanger; The 31-pipeline; The 4-catalytic converter.
Now in conjunction with the accompanying drawings and embodiments the present invention is described in further detail:
The specific embodiment
As shown in Figure 1, setting machine of the present invention mainly is made up of material loading part, weft straightener, chain, oven body and cropping cloth rewinder five parts, and the structure of oven body is improved.Described heat wind circulation heating equipment 2 adopts existing setting machine heat conduction oil type heat wind circulation heating equipment commonly used, or Gas Direct-fired type heated air circulation device, or steam indirect heating type heated air circulation device or electric heating type heated air circulation device, no longer its structure is described in detail at this.
Described oven body is to be connected in sequence from A-P by n joint baking oven 1 that (n is no less than 1 natural number, present embodiment n=10), baking oven 1 is provided with heat wind circulation heating equipment 11, exhausting duct 12 and additional air intake 13, is provided with air draft blower fan 14 in each exhausting duct 12.For the 2nd～10 joint baking oven 1, its exhausting duct 12 is connected with a combustion chamber 2 respectively, each combustion chamber 2 is provided with a recovery channel 21, this recovery channel 21 inserts in the m joint baking oven 1, promptly the recovery channel 21 of the combustion chamber 2 that is connected with the exhausting duct 12 of the 10th joint baking oven 1 inserts in the 9th joint baking oven 1, so analogize, the recovery channel 21 of the combustion chamber that is connected with the exhausting duct of the 2nd joint baking oven inserts in the 1st joint baking oven.And the exhausting duct 12 of the 1st joint baking oven 1 is connected with an air heat exchanger 3, and this air heat exchanger 3 is connected with a catalytic converter 4, and by pipeline 31 fresh air after the heat exchange is inserted in the 10th joint baking oven 1.
When textiles passes through oven body of the present invention, circulating air in every joint baking oven is dried textiles and is finalized the design, and be positioned in the middle of the oven body higher with the baking oven temperature at rear portion, the content of the lower dyestuff of sublimation reliability in waste gas produced, the grease of having vaporized and the soft flocks of textiles etc. is higher, this waste gas is after exhausting duct enters the combustion chamber, dyestuff in the waste gas, vaporization grease and soft flocks have purified oil smoke and have discharged heat energy by burning, the hot blast that carries those heat energy then enters in the baking oven by recovery channel, thereby has increased the heat energy supply.And the waste gas that the oven body front portion is produced carries out heat exchange by air heat exchanger and fresh air more greatly because of humidity ratio, heated fresh air then adds in the oven body by pipeline, the waste gas of finishing heat exchange then enters catalytic converter and handles, and reaches the purpose of safety dumping.
From foregoing description as can be known, send baking oven back to behind the waste gas purification that waste gas purification apparatus of the present invention is discharged baking oven, the toxic emission that temperature is lower is gone out, reduced the quantity of Waste gas outlet, heat energy is fully utilized, has improved the heat energy utilization rate, reduced energy consumption.
In addition, owing on the original oven body exhaust outlet is set, all needing to suck outside air by the fresh air inlet in the course of the work replenishes, and outside air temperature is relatively low, be inhaled into and be heated behind the baking oven and consume certain heat energy, therefore use air heat exchanger to reclaim heat, the hot-air of retrieving also can add in the baking oven by pipeline, and further attenuating respectively saves the heat energy loss of baking oven.Also have, by the hot-air that comes out in the combustion chamber, can directly import the air inlet of heat wind circulation heating equipment, in order to adjusting temperature, two methods are used simultaneously and can be improved treatment of waste gas more, reach purpose of energy saving.
The present invention is not limited to above-mentioned embodiment, if various changes of the present invention or modification are not broken away from the spirit and scope of the present invention, if these are changed and modification belongs within claim of the present invention and the equivalent technologies scope, then the present invention also is intended to comprise these changes and modification.
Claims (10)
1. improve the setting machine of structure, comprise oven body, described oven body is connected in sequence from A-P by n joint baking oven, and n is no less than 1 natural number, and oven body is provided with n heat wind circulation heating equipment; Oven body is provided with several exhausting ducts and several additional air intakes, and each exhausting duct connects the air draft blower fan, it is characterized in that having at least an exhausting duct to be connected with a combustion chamber, and described combustion chamber is provided with recovery channel.
2. setting machine according to claim 1, it is characterized in that, extremely before have at least an exhausting duct to be connected from the back with the combustion chamber, the combustion chamber is provided with a recovery channel, described recovery channel inserts in the residing baking oven of exhausting duct, or in the baking oven of front, exhausting duct baking oven of living in position, or in the baking oven of back, exhausting duct baking oven of living in position.
3. setting machine according to claim 2 is characterized in that, described recovery channel inserts in the oven body, forms a hot air circulation.
4. setting machine according to claim 1 is characterized in that, described exhausting duct, air draft blower fan combustion chamber and recovery channel are arranged at outside the oven body, or are arranged in the oven body.
5. according to the arbitrary described setting machine of claim 1 to 4, it is characterized in that described recovery channel inserts the air inlet place of the heat wind circulation heating equipment in the oven body, in order to adjusting temperature.
6. setting machine according to claim 1 is characterized in that, described combustion chamber is flame combustion type combustion chamber, or electric combustion chamber, or the infrared ray combustion chamber.
7. setting machine according to claim 1 is characterized in that, has at least an exhausting duct that is not connected with the combustion chamber to be connected with an air heat exchanger, enters catalytic converter after the described air heat exchange.
8. setting machine according to claim 7 is characterized in that, the case outer air of described air heat exchanger after with heat exchange replenishes oven body by pipeline.
9. setting machine according to claim 1, it is characterized in that described heat wind circulation heating equipment is a heat conduction oil type heat wind circulation heating equipment, or Gas Direct-fired type heat wind circulation heating equipment, or steam indirect heating type heat wind circulation heating equipment, or electric heating type heat wind circulation heating equipment.
10. setting machine according to claim 1 is characterized in that, described setting machine baking oven scope can extend on the continous mode drying plant of other article.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011101146384A CN102134795A (en) | 2011-05-05 | 2011-05-05 | Setting machine with improved structure |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011101146384A CN102134795A (en) | 2011-05-05 | 2011-05-05 | Setting machine with improved structure |
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| CN102134795A true CN102134795A (en) | 2011-07-27 |
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| CN2011101146384A Pending CN102134795A (en) | 2011-05-05 | 2011-05-05 | Setting machine with improved structure |
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Cited By (15)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103088590A (en) * | 2013-01-22 | 2013-05-08 | 云南能投有能科技有限公司 | Non-air return, condensing water flash vaporization and sensitive heat and air exhaust waste heat recovery laxation thermoforming machine |
| CN103697483A (en) * | 2013-12-24 | 2014-04-02 | 东华大学 | System for burning and treating waste gas emitted by dyeing and finishing heat-setting machine |
| CN103741421A (en) * | 2013-12-12 | 2014-04-23 | 张子军 | Setting machine thermal-cycling and waste-removing system |
| CN104195782A (en) * | 2014-05-29 | 2014-12-10 | 江苏双盈纺织科技有限公司 | A drying oven device of a printing and dyeing setting machine |
| CN105019176A (en) * | 2015-07-24 | 2015-11-04 | 天台县铭通机械有限公司 | Direct-combustion type gas-fired setting machine |
| CN105463723A (en) * | 2016-01-21 | 2016-04-06 | 南通辰洋自动化设备有限公司 | Energy-saving and environment-friendly drying oven and production technology |
| CN105463724A (en) * | 2016-01-21 | 2016-04-06 | 南通辰洋自动化设备有限公司 | Energy-saving and environment-friendly dipping production line and production technology |
| CN106930029A (en) * | 2015-12-31 | 2017-07-07 | 广东精英纺织有限公司 | A kind of hot blast framing shaping machine of fabric sizing Waste Heat Recovery |
| CN107475969A (en) * | 2017-07-18 | 2017-12-15 | 响水文昊纺织品有限公司 | The practical Direction Finder of one kind weaving |
| CN107957136A (en) * | 2017-11-13 | 2018-04-24 | 苏州巨联环保科研有限公司 | Coating machine and its natural gas combustion device, drier |
| CN108562045A (en) * | 2018-06-15 | 2018-09-21 | 河北科技大学 | Heat-accumulation type hot wind generation apparatus suitable for hot-wind nonwoven cloth |
| CN109322099A (en) * | 2018-12-10 | 2019-02-12 | 江苏华泽环保集团有限公司 | A kind of Nomex high-temperature shaping baking oven easy to remove |
| CN112048872A (en) * | 2020-09-27 | 2020-12-08 | 昆山市腾隆金属制造有限公司 | High-intelligent self-cleaning environment-friendly energy-saving shaping dryer |
| CN113026278A (en) * | 2021-03-10 | 2021-06-25 | 江苏鼎新印染有限公司 | Combined energy-saving hot air shaping system |
| WO2023241576A1 (en) * | 2022-06-15 | 2023-12-21 | 绍兴永风节能科技有限公司 | Efficient waste heat recovery setting machine |
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| BE819923A (en) * | 1973-09-14 | 1974-12-31 | METHOD AND DEVICE FOR THERMAL TREATMENT OF SYNTHETIC FIBER ASSEMBLIES | |
| CN201077900Y (en) * | 2007-08-28 | 2008-06-25 | 张小根 | Dispersing type pipelining connecting structure of forming machine and heat recovery device |
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| CN101314095A (en) * | 2008-07-17 | 2008-12-03 | 陆宝夫 | Waste gas treatment and heat energy recovery device of heat setting machine |
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| CN101956307A (en) * | 2010-07-16 | 2011-01-26 | 广东精英纺织有限公司 | Drying device as well as fabric cloth drying machine and setting machine using same |
| CN101963439A (en) * | 2010-10-11 | 2011-02-02 | 湖北联合天诚防伪技术有限公司 | Energy-conserving drying device |
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Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
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| BE819923A (en) * | 1973-09-14 | 1974-12-31 | METHOD AND DEVICE FOR THERMAL TREATMENT OF SYNTHETIC FIBER ASSEMBLIES | |
| CN201081573Y (en) * | 2007-07-30 | 2008-07-02 | 立信门富士纺织机械（深圳）有限公司 | Waste gas heat recovery device and stentering boarder with the same |
| CN201077900Y (en) * | 2007-08-28 | 2008-06-25 | 张小根 | Dispersing type pipelining connecting structure of forming machine and heat recovery device |
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| CN101956307A (en) * | 2010-07-16 | 2011-01-26 | 广东精英纺织有限公司 | Drying device as well as fabric cloth drying machine and setting machine using same |
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Cited By (19)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103088590A (en) * | 2013-01-22 | 2013-05-08 | 云南能投有能科技有限公司 | Non-air return, condensing water flash vaporization and sensitive heat and air exhaust waste heat recovery laxation thermoforming machine |
| CN103741421B (en) * | 2013-12-12 | 2016-05-11 | 张子军 | Forming machine thermal cycle and except useless system |
| CN103741421A (en) * | 2013-12-12 | 2014-04-23 | 张子军 | Setting machine thermal-cycling and waste-removing system |
| CN103697483A (en) * | 2013-12-24 | 2014-04-02 | 东华大学 | System for burning and treating waste gas emitted by dyeing and finishing heat-setting machine |
| CN104195782A (en) * | 2014-05-29 | 2014-12-10 | 江苏双盈纺织科技有限公司 | A drying oven device of a printing and dyeing setting machine |
| CN105019176B (en) * | 2015-07-24 | 2017-05-17 | 天台县铭通机械有限公司 | Direct-combustion type gas-fired setting machine |
| CN105019176A (en) * | 2015-07-24 | 2015-11-04 | 天台县铭通机械有限公司 | Direct-combustion type gas-fired setting machine |
| CN106930029A (en) * | 2015-12-31 | 2017-07-07 | 广东精英纺织有限公司 | A kind of hot blast framing shaping machine of fabric sizing Waste Heat Recovery |
| CN105463724A (en) * | 2016-01-21 | 2016-04-06 | 南通辰洋自动化设备有限公司 | Energy-saving and environment-friendly dipping production line and production technology |
| CN105463723A (en) * | 2016-01-21 | 2016-04-06 | 南通辰洋自动化设备有限公司 | Energy-saving and environment-friendly drying oven and production technology |
| CN105463723B (en) * | 2016-01-21 | 2017-09-12 | 南通辰洋自动化设备有限公司 | A kind of energy saving and environment friendly baking oven and production technology |
| CN107475969A (en) * | 2017-07-18 | 2017-12-15 | 响水文昊纺织品有限公司 | The practical Direction Finder of one kind weaving |
| CN107957136A (en) * | 2017-11-13 | 2018-04-24 | 苏州巨联环保科研有限公司 | Coating machine and its natural gas combustion device, drier |
| CN108562045A (en) * | 2018-06-15 | 2018-09-21 | 河北科技大学 | Heat-accumulation type hot wind generation apparatus suitable for hot-wind nonwoven cloth |
| CN109322099A (en) * | 2018-12-10 | 2019-02-12 | 江苏华泽环保集团有限公司 | A kind of Nomex high-temperature shaping baking oven easy to remove |
| CN112048872A (en) * | 2020-09-27 | 2020-12-08 | 昆山市腾隆金属制造有限公司 | High-intelligent self-cleaning environment-friendly energy-saving shaping dryer |
| CN113026278A (en) * | 2021-03-10 | 2021-06-25 | 江苏鼎新印染有限公司 | Combined energy-saving hot air shaping system |
| CN113026278B (en) * | 2021-03-10 | 2023-02-10 | 江苏鼎新印染有限公司 | Combined energy-saving hot air shaping system |
| WO2023241576A1 (en) * | 2022-06-15 | 2023-12-21 | 绍兴永风节能科技有限公司 | Efficient waste heat recovery setting machine |
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Application publication date: 20110727 |
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