CN105463724A - Energy-saving and environment-friendly dipping production line and production technology - Google Patents
Energy-saving and environment-friendly dipping production line and production technology Download PDFInfo
- Publication number
- CN105463724A CN105463724A CN201610038161.9A CN201610038161A CN105463724A CN 105463724 A CN105463724 A CN 105463724A CN 201610038161 A CN201610038161 A CN 201610038161A CN 105463724 A CN105463724 A CN 105463724A
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- Prior art keywords
- baking oven
- temperature
- gas
- pipeline
- combustion chamber
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B15/00—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
Abstract
The invention discloses an energy-saving and environment-friendly dipping production line and a production technology. The production line comprises a front structure and a rear structure which are mutually connected. The front structure and the rear structure are both composed of a plurality of drying ovens. A combustion chamber is arranged in each drying oven. A combustor is arranged outside each drying oven body. The combustors are communicated with the combustion chambers. Each combustion chamber is further connected with one end of a heat exchange device through a waste discharge pipeline. The other end of each heat exchange device is connected to a waste discharge outlet through a waste discharge air duct. An inlet of each drying oven is further connected with a gas collecting device. Each gas collecting device is further connected with an induced draft fan and a circulating pipeline. The tail end of each circulating pipeline is communicated with the corresponding combustion chamber. According to the energy-saving and environment-friendly dipping production line, secondary combustion treatment is performed on gas in the combustion chambers, and therefore discharge of vulcanized gas in waste gas is reduced, and the environment is protected; meanwhile, temperature compensation is performed on the drying ovens in the production line through various temperature compensation schemes, and therefore use of fuel is reduced, and the purpose of saving energy is achieved.
Description
Technical field
The invention belongs to baking oven production technical field, be specifically related to a kind of energy saving and environment friendly impregnating prodn. line and production technology.
Background technology
The life of people be unable to do without textiles, and along with growth in the living standard, the demand of textiles is increasing, and everybody is also more and more higher to the requirement of quality of textile products, so the improvement of Weaving device has great facilitation for the raising of textile product quality.
In prior art, the baking oven used in impregnation technology carries out the gas after combustion chambers burn, after discharge through often there will be the phenomenon such as black smoke, pungent taste, thus serious harm environment.Meanwhile, baking oven of the prior art is owing to directly discharging waste gas, thus a large amount of energy in combustion chamber is discharged in air and goes together with waste gas, thus the energy adding combustion chamber fills into, thus adds the use amount of fuel, adds entreprise cost.
Summary of the invention
Goal of the invention: the object of the invention is to solve deficiency of the prior art, provides a kind of by carrying out second-time burning process to the gas in combustion chamber, thus decreases the discharge of sulfiding gas in waste gas, protect environment; Simultaneously by adopting various temperature compensation scheme, thus decreasing the use of fuel, reaching energy saving and environment friendly impregnating prodn. line and the production technology of energy-conservation object.
Technical scheme: the energy saving and environment friendly impregnating prodn. line of one of the present invention, comprise preposition structure and post-modifier, described preposition structure comprises some mutually by the baking oven of preposition temperature-compensating pipeline connection, described post-modifier comprises some mutually by the baking oven of rearmounted temperature-compensating pipeline connection, described preposition temperature-compensating pipeline and described rearmounted temperature-compensating pipeline are interconnected, and the waste discharge mouth of each baking oven in described post-modifier is also interconnected by waste discharge total pipeline;
Described baking oven comprises baking oven body, burner, heat-exchanger rig, air-introduced machine and motor, be provided with combustion chamber in described baking oven body, described baking oven body exterior is provided with burner, described burner and described combustion chamber, described combustion chamber is also connected with one end of heat-exchanger rig by waste discharge pipeline, the other end of described heat-exchanger rig is connected to waste outlet by waste discharge airduct; The entrance of described baking oven is also connected with gas collector, described gas collector is also connected with air-introduced machine and circulating line, the end of described circulating line and described combustion chamber, form closed circuit by gas collector, air-introduced machine and circulating line between the entrance of described baking oven and described combustion chamber.
Further, the waste outlet of each baking oven and described preposition temperature-compensating pipeline communication in described preposition structure, the entrance of the heat exchange pipeline of each baking oven in described post-modifier and described rearmounted temperature-compensating pipeline communication.
Further, the part baking oven in described post-modifier is provided with burner, and the baking oven not arranging burner is just connected with described rearmounted temperature-compensating pipeline.
Further, the second air-introduced machine is also provided with between described preposition temperature-compensating pipeline and described rearmounted temperature-compensating pipeline.
Further, in described preposition structure, at least comprise three baking ovens, in described post-modifier, at least comprise two baking ovens.
Further, described burner is made up of wind pushing mechanism, ignition mechanism, fuel mechanism, monitoring system and electrical control mechanism; Described wind pushing mechanism primarily of the composition such as housing, motor, damper and controller, cam regulating mechanism, air pressure gun fire tube, its be send in combustion chamber certain wind speed and, the air of air quantity; Described ignition mechanism is primarily of compositions such as ignition transformer, ignitor, electric fiery high-tension cables, and it mainly lights the mixture of air and fuel; Described fuel mechanism is made up of screw rod, electromagnetic valve, and the long-pending stalk of its packaging by screw rod feeding, and ensures the fuel needed for burner combustion; Described monitoring system is made up of flame monitor, pressure monitor, temperature monitoring, and it ensures burner safety, stable operation; Described electrical control mechanism is made up of program controller, and it is the command centre of above each system and liaison centre mainly.
Further, described gas collector is also connected with motor.
Further, described heat-exchanger rig adopts air heat exchanger.
Further, described heat-exchanger rig is also connected with heat exchange pipeline, and the entrance of described heat exchange pipeline is communicated with extraneous air, and the outlet of described heat exchange pipeline is communicated with combustion chamber.
The invention also discloses the production technology of above-mentioned a kind of energy saving and environment friendly impregnating prodn. line, comprise the steps:
(1) gas that combustion chamber processed carries out burning process again through burner;
(2) through burner combustion process gas successively through combustion chamber, waste discharge pipeline and heat-exchanger rig;
(3) enter air through the gas of heat-exchanger rig and outside and carry out heat exchange operation, the temperature being about to the waste gas of discharging is utilized, reduces the temperature of combustion gas simultaneously;
(4) waste gas is discharged by waste discharge airduct, and the waste gas that each baking oven in preposition structure is discharged is collected through preposition temperature-compensating pipeline and is delivered to post-modifier;
(5) heat exchanger entrance not with the baking oven with burner in post-modifier and above-mentioned preposition temperature-compensating pipeline communication, thus by each baking oven in preposition structure, temperature-compensating is carried out to the baking oven in post-modifier;
(6) the waste discharge mouth of each baking oven in post-modifier is by waste discharge general export combustion gas;
(7) gas simultaneously entered from each baking oven entrance forms loop by gas collector, air-introduced machine and circulating line, makes the gas with temperature entered from baking oven entrance enter combustion chamber and carries out temperature-compensating.
Beneficial effect: the present invention by carrying out second-time burning process to the gas in combustion chamber, thus decreases the discharge of sulfiding gas in waste gas, protects environment; Simultaneously by adopting various temperature compensation scheme to carry out temperature-compensating to each baking oven in production line, thus decreasing the use of fuel, reaching energy-conservation object.
Accompanying drawing explanation
Fig. 1 is oven structure front view of the present invention;
Fig. 2 is the A-A structure sectional view of Fig. 1;
Fig. 3 is the production line preposition structure schematic diagram of one embodiment of the present of invention;
Fig. 4 is the production line post-modifier schematic diagram of one embodiment of the present of invention.
Detailed description of the invention
The energy saving and environment friendly baking oven of one as shown in Fig. 1 to Fig. 4, comprise preposition structure and post-modifier, described preposition structure comprises some mutually by the baking oven of preposition temperature-compensating pipeline 13 connection, described post-modifier comprises some mutually by the baking oven of rearmounted temperature-compensating pipeline 15 connection, described preposition temperature-compensating pipeline 13 is interconnected with described rearmounted temperature-compensating pipeline 15, and the waste discharge mouth of each baking oven in described post-modifier is also interconnected by waste discharge total pipeline 16;
Described baking oven comprises baking oven body 1, burner 5, heat-exchanger rig 7, air-introduced machine 10 and motor 4, be provided with combustion chamber 2 in described baking oven body 1, described baking oven body 1 outside is provided with burner 5, and described burner 5 is communicated with described combustion chamber 2, described combustion chamber 2 is also connected with one end of heat-exchanger rig 7 by waste discharge pipeline 6, the other end of described heat-exchanger rig 7 is connected to waste outlet 9 by waste discharge airduct 8; The entrance of described baking oven is also connected with gas collector 3, described gas collector 3 is also connected with air-introduced machine 10 and circulating line 11, the end of described circulating line 11 is communicated with described combustion chamber 2, forms closed circuit between the entrance of described baking oven and described combustion chamber 2 by gas collector 3, air-introduced machine 10 and circulating line 11.
Further optimization as technique scheme:
Further, in described preposition structure, the waste outlet 9 of each baking oven is communicated with described preposition temperature-compensating pipeline 13, and the entrance of the heat exchange pipeline 12 of each baking oven in described post-modifier is communicated with described rearmounted temperature-compensating pipeline 15.
Further, part baking oven in described post-modifier is provided with burner 5, and the baking oven not arranging burner 5 is just connected with described rearmounted temperature-compensating pipeline 15, in the present embodiment as shown in Figure 4, middle baking oven just arranges burner, and the baking oven that both sides do not arrange burner is connected to rearmounted temperature-compensating pipeline 15.
Further, the second air-introduced machine 14 is also provided with between described preposition temperature-compensating pipeline 13 and described rearmounted temperature-compensating pipeline 15.
Further, in described preposition structure, at least comprise three baking ovens, in described post-modifier, at least comprise two baking ovens.Preposition structure in the present embodiment comprises five baking ovens, and post-modifier comprises three baking ovens, and five baking ovens in preposition structure carry out temperature-compensating to the baking oven of two in post-modifier.
Further, described burner 5 is made up of wind pushing mechanism, ignition mechanism, fuel mechanism, monitoring system and electrical control mechanism; Described wind pushing mechanism primarily of the composition such as housing, motor, damper and controller, cam regulating mechanism, air pressure gun fire tube, its be send in combustion chamber certain wind speed and, the air of air quantity; Described ignition mechanism is primarily of compositions such as ignition transformer, ignitor, electric fiery high-tension cables, and it mainly lights the mixture of air and fuel; Described fuel mechanism is made up of screw rod, electromagnetic valve, and the long-pending stalk of its packaging by screw rod feeding, and ensures the fuel needed for burner combustion; Described monitoring system is made up of flame monitor, pressure monitor, temperature monitoring, and it ensures burner safety, stable operation; Described electrical control mechanism is made up of program controller, and it is the command centre of above each system and liaison centre mainly.
Further, described gas collector 3 is also connected with motor 4.
Further, described heat-exchanger rig 7 adopts air heat exchanger.
Further, described heat-exchanger rig 7 is also connected with heat exchange pipeline 12, and the entrance of described heat exchange pipeline 12 is communicated with extraneous air, and the outlet of described heat exchange pipeline 12 is communicated with combustion chamber.
The production technology of above-mentioned a kind of energy saving and environment friendly impregnating prodn. line, comprises the steps:
(1) gas that combustion chamber processed carries out burning process again through burner;
(2) through burner combustion process gas successively through combustion chamber, waste discharge pipeline and heat-exchanger rig;
(3) enter air through the gas of heat-exchanger rig and outside and carry out heat exchange operation, the temperature being about to the waste gas of discharging is utilized, reduces the temperature of combustion gas simultaneously;
(4) waste gas is discharged by waste discharge airduct, and the waste gas that each baking oven in preposition structure is discharged is collected through preposition temperature-compensating pipeline and is delivered to post-modifier;
(5) heat exchanger entrance not with the baking oven with burner in post-modifier and above-mentioned preposition temperature-compensating pipeline communication, thus by each baking oven in preposition structure, temperature-compensating is carried out to the baking oven in post-modifier;
(6) the waste discharge mouth of each baking oven in post-modifier is by waste discharge general export combustion gas;
(7) gas simultaneously entered from each baking oven entrance forms loop by gas collector, air-introduced machine and circulating line, makes the gas with temperature entered from baking oven entrance enter combustion chamber and carries out temperature-compensating.
The energy saving and environment friendly baking oven of one of the present invention, which increases burner and circulation line, by the second-time burning process of burner, thus process that the harmful substance in gas is burnt again, then discharge.Baking oven of the present invention is provided with heat exchanger in porch simultaneously, waste air can be carried out temperature utilization on the one hand, the temperature of utilization can be compensated in combustion chamber on the other hand.Alternative temperature compensation structure forms closed circuit by gas collector, air-introduced machine and circulating line, thus be communicated with combustion chamber by baking oven entrance, carries out temperature-compensating.Simultaneously in conjunction with the setting of the quantity of the baking oven of concrete production line, temperature-compensating can be carried out by certain baking oven to follow-up baking oven, thus reduce the consumption of fuel further.
The present invention by carrying out second-time burning process to the gas in combustion chamber, thus decreases the discharge of sulfiding gas in waste gas, protects environment; Simultaneously by adopting various temperature compensation scheme to carry out temperature-compensating to each baking oven in production line, thus decreasing the use of fuel, reaching energy-conservation object.
The above, it is only preferred embodiment of the present invention, not any pro forma restriction is done to the present invention, although the present invention discloses as above with preferred embodiment, but and be not used to limit the present invention, any those skilled in the art, do not departing within the scope of technical solution of the present invention, make a little change when the technology contents of above-mentioned announcement can be utilized or be modified to the Equivalent embodiments of equivalent variations, in every case be the content not departing from technical solution of the present invention, according to any simple modification that technical spirit of the present invention is done above embodiment, equivalent variations and modification, all still belong in the scope of technical solution of the present invention.
Claims (10)
1. an energy saving and environment friendly impregnating prodn. line, it is characterized in that: comprise preposition structure and post-modifier, described preposition structure comprises some baking ovens mutually connected by preposition temperature-compensating pipeline (13), described post-modifier comprises some baking ovens mutually connected by rearmounted temperature-compensating pipeline (15), described preposition temperature-compensating pipeline (13) and described rearmounted temperature-compensating pipeline (15) are interconnected, and the waste discharge mouth of each baking oven in described post-modifier is also interconnected by waste discharge total pipeline (16);
Described baking oven comprises baking oven body (1), burner (5), heat-exchanger rig (7), air-introduced machine (10) and motor (4), combustion chamber (2) is provided with in described baking oven body (1), described baking oven body (1) outside is provided with burner (5), described burner (5) is communicated with described combustion chamber (2), described combustion chamber (2) is also connected with one end of heat-exchanger rig (7) by waste discharge pipeline (6), the other end of described heat-exchanger rig (7) is connected to waste outlet (9) by waste discharge airduct (8); The entrance of described baking oven is also connected with gas collector (3), described gas collector (3) is also connected with air-introduced machine (10) and circulating line (11), the end of described circulating line (11) is communicated with described combustion chamber (2), forms closed circuit between the entrance of described baking oven and described combustion chamber (2) by gas collector (3), air-introduced machine (10) and circulating line (11).
2. the energy saving and environment friendly impregnating prodn. line of one according to claim 1, it is characterized in that: in described preposition structure, the waste outlet (9) of each baking oven is communicated with described preposition temperature-compensating pipeline (13), the entrance of the heat exchange pipeline (12) of each baking oven in described post-modifier is communicated with described rearmounted temperature-compensating pipeline (15).
3. the energy saving and environment friendly impregnating prodn. line of one according to claim 1 and 2, it is characterized in that: the part baking oven in described post-modifier is provided with burner (5), and the baking oven not arranging burner (5) is just connected with described rearmounted temperature-compensating pipeline (15).
4. the energy saving and environment friendly impregnating prodn. line of one according to claim 1 and 2, is characterized in that: be also provided with the second air-introduced machine (14) between described preposition temperature-compensating pipeline (13) and described rearmounted temperature-compensating pipeline (15).
5. the energy saving and environment friendly impregnating prodn. line of one according to claim 1, is characterized in that: at least comprise three baking ovens in described preposition structure, at least comprises two baking ovens in described post-modifier.
6. the energy saving and environment friendly impregnating prodn. line of the one according to claim 1 or 3, is characterized in that: described burner (5) is made up of wind pushing mechanism, ignition mechanism, fuel mechanism, monitoring system and electrical control mechanism; Described wind pushing mechanism primarily of the composition such as housing, motor, damper and controller, cam regulating mechanism, air pressure gun fire tube, its be send in combustion chamber certain wind speed and, the air of air quantity; Described ignition mechanism is primarily of compositions such as ignition transformer, ignitor, electric fiery high-tension cables, and it mainly lights the mixture of air and fuel; Described fuel mechanism is made up of screw rod, electromagnetic valve, and the long-pending stalk of its packaging by screw rod feeding, and ensures the fuel needed for burner combustion; Described monitoring system is made up of flame monitor, pressure monitor, temperature monitoring, and it ensures burner safety, stable operation; Described electrical control mechanism is made up of program controller, and it is the command centre of above each system and liaison centre mainly.
7. the energy saving and environment friendly impregnating prodn. line of one according to claim 1, is characterized in that: described gas collector (3) is also connected with motor (4).
8. the energy saving and environment friendly impregnating prodn. line of one according to claim 1, is characterized in that: described heat-exchanger rig (7) adopts air heat exchanger.
9. the energy saving and environment friendly impregnating prodn. line of the one according to claim 1 or 8, it is characterized in that: described heat-exchanger rig (7) is also connected with heat exchange pipeline (12), the entrance of described heat exchange pipeline (12) is communicated with extraneous air, and the outlet of described heat exchange pipeline (12) is communicated with combustion chamber.
10. the production technology of a kind of energy saving and environment friendly impregnating prodn. line according to claim 1-9 any one, is characterized in that: comprise the steps:
(1) gas that combustion chamber processed carries out burning process again through burner;
(2) through burner combustion process gas successively through combustion chamber, waste discharge pipeline and heat-exchanger rig;
(3) enter air through the gas of heat-exchanger rig and outside and carry out heat exchange operation, the temperature being about to the waste gas of discharging is utilized, reduces the temperature of combustion gas simultaneously;
(4) waste gas is discharged by waste discharge airduct, and the waste gas that each baking oven in preposition structure is discharged is collected through preposition temperature-compensating pipeline and is delivered to post-modifier;
(5) heat exchanger entrance not with the baking oven with burner in post-modifier and above-mentioned preposition temperature-compensating pipeline communication, thus by each baking oven in preposition structure, temperature-compensating is carried out to the baking oven in post-modifier;
(6) the waste discharge mouth of each baking oven in post-modifier is by waste discharge general export combustion gas;
(7) gas simultaneously entered from each baking oven entrance forms loop by gas collector, air-introduced machine and circulating line, makes the gas with temperature entered from baking oven entrance enter combustion chamber and carries out temperature-compensating.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610038161.9A CN105463724B (en) | 2016-01-21 | 2016-01-21 | A kind of energy saving and environment friendly impregnating prodn. line and production technology |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610038161.9A CN105463724B (en) | 2016-01-21 | 2016-01-21 | A kind of energy saving and environment friendly impregnating prodn. line and production technology |
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| CN105463724A true CN105463724A (en) | 2016-04-06 |
| CN105463724B CN105463724B (en) | 2018-01-16 |
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| CN201610038161.9A Active CN105463724B (en) | 2016-01-21 | 2016-01-21 | A kind of energy saving and environment friendly impregnating prodn. line and production technology |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108534484A (en) * | 2018-05-25 | 2018-09-14 | 广东壹晨科技有限公司 | A kind of box type hot air drying unit |
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| CN201915244U (en) * | 2010-12-08 | 2011-08-03 | 愉悦家纺有限公司 | Device for improving production environment by utilizing waste heat of waste gas |
| CN102505402A (en) * | 2011-11-15 | 2012-06-20 | 杭州福鼎节能科技服务有限公司 | Metering type waste heat recovery device of shaping machine |
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Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
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| KR20040111145A (en) * | 2004-06-18 | 2004-12-31 | 유오티앤씨 주식회사 | Drying system with waste heat recovery apparatus |
| CN201915244U (en) * | 2010-12-08 | 2011-08-03 | 愉悦家纺有限公司 | Device for improving production environment by utilizing waste heat of waste gas |
| CN102134795A (en) * | 2011-05-05 | 2011-07-27 | 绍兴永丰纺织印染有限公司 | Setting machine with improved structure |
| CN102505402A (en) * | 2011-11-15 | 2012-06-20 | 杭州福鼎节能科技服务有限公司 | Metering type waste heat recovery device of shaping machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN108534484A (en) * | 2018-05-25 | 2018-09-14 | 广东壹晨科技有限公司 | A kind of box type hot air drying unit |
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| CN105463724B (en) | 2018-01-16 |
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Effective date of registration: 20180306 Address after: 225416 industrial agglomeration area of Taizhou demarcation Town, Jiangsu Patentee after: Taizhou Hengmao new materials Co. Ltd. Address before: 226000 Sutong science and Technology Industrial Park No. 14, No. 9, Nantong, Jiangsu Patentee before: NANTONG CHENYANG AUTOMATION EQUIPMENT CO., LTD. |