CN103738744B - The manufacture method of hand-clasping type wall-loading/unloading vehicles machine - Google Patents
The manufacture method of hand-clasping type wall-loading/unloading vehicles machine Download PDFInfo
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- CN103738744B CN103738744B CN201310669680.1A CN201310669680A CN103738744B CN 103738744 B CN103738744 B CN 103738744B CN 201310669680 A CN201310669680 A CN 201310669680A CN 103738744 B CN103738744 B CN 103738744B
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Abstract
Manufacture, installation and the using method of a kind of hand-clasping type wall-loading/unloading vehicles machine, structure is made up of track, chassis, loading/unloading vehicles system and power control system.Upper and lower two tracks are fixed on two row's anchor poles of tunnel sidewall with fastener respectively, chassis for walking is installed in orbit, chassis is installed loading/unloading vehicles system, armful hull of loading/unloading vehicles system can be stuck in the both sides, compartment of fixed mine wagon, and according to this mine car is taken in one's arms, starting the rotation motor being arranged on armful hull can make mine car rotate, thus completes car unloading operation.Embracing clamping entrucking bucket on hull, car loading operation can carried out.
Description
Technical field
Manufacture, installation and the using method of a kind of hand-clasping type wall-loading/unloading vehicles machine, belongs to mining equiment field.
Background technology
In order to solve the loading/unloading vehicles problem of down-hole bulk cargo, invent " wall-mounted car unloader " before me, number of patent application: 201210302434.8, but it is bigger that it need nonetheless remain for space, the mine car of less than 1 ton can only be unloaded in the tunnel that cross section is bigger, limit popularization and application, still need to technological improvement.
Summary of the invention
The purpose of the application, is to provide for manufacture, installation and the using method of a kind of hand-clasping type wall-loading/unloading vehicles machine, improves on the basis of the above and form, belong to technological transformation project.The structure of the application is made up of track, chassis, loading/unloading vehicles system and power control system.
Track divides upper and lower two, and upper and lower two tracks are on same vertical line, and upper and lower two tracks are parallel to each other.
The structure of lower railway is connected to form by chain and track plates, the walking chain of chain strip adoption excavator, what chain was straight is fixed on above track plates, track plates is rectangular steel plate body, the width of track plates is more than the width of chain, the both sides (long limit) of track plates are done in the arc-shaped, in order to be fixed on anchor pole during installation.The length of every section of upper and lower track is between 2-3.5 rice, so that transporting down-hole to, being drilled with two row's silk holes in the both sides, track plates two ends of every section of upper and lower track, the track plates joint between two sections of upper and lower tracks fastens after penetrating a hole by supporting plate bolt and is connected as a body.The width of supporting plate is identical with the width of track plates.Chain joint chain shaft pin on every section of lower railway is fixedly linked integral.
The structure got on the right track is connected to form by U-shaped material and above-mentioned track plates, and U-shaped material uses U-shaped steel or channel-section steel, and the bottom of track plates and U-shaped material is vertically connected integral.The width of track plates is more than U-shaped material or the width of channel-section steel；The track plates of upper and lower track is fixedly linked by the bolt head of fastener and anchor pole respectively, thus by upper and lower track installation on anchor pole.Fastener uses the fixing clamp rail fastener of gauge pull bar, and upper and lower two tracks are fixed on the sidewall in tunnel with two row's anchor poles respectively, and anchor pole is fixed in the sidewall rock in tunnel by boring.
The installation method of track, first on the bolt head of each anchor pole, first screw in a nut, one fastener is inserted on the bolt head of anchor pole, Open Side Down for the U-shaped material got on the right track, track plates is put into the groove of fastener, one fastener is installed on the bolt head of anchor pole again, then, then a nut is installed by two fastener jam-packeds on anchor pole.Now, get on the right track and be lifted on the surface of lower railway chain by the contact of track plates and two fastener slots.With same installation method, the track plates of lower railway is fixed on the bolt head of following row's anchor pole.Upper and lower interorbital distance just can load onto the described chassis of the application.
Chassis uses the side walking assembly of excavator to convert, and the application section of walking assembly is divided and included guide wheel, thrust wheel, driving gear and running motor and install the chassis member of these parts.Vertical connecting base plate plate on chassis member, chassis plate is one piece of rectangular box plate body (part that impact drives gear and guide wheel operating is cut off), and the length of chassis plate is more than the length of fixed mine wagon.The width of chassis plate is more than 0.4 meter equal to the width of chain, the height of chassis plate, and chassis plate and chassis member are vertically connected integral.Vertically being provided with row's roller shaft on chassis plate, be provided with roller on roller shaft, the external diameter of roller is less than the A/F of the U-shaped material got on the right track, and roller can move back and forth in the groove of the U-shaped material got on the right track.
The chassis reequiped is arranged on upper and lower track, starts running motor and chassis can be made to move back and forth at upper and lower interorbital.
Loading/unloading vehicles system uses the arm type structure design of people, and the structure of loading/unloading vehicles system is made up of two symmetrical bulb assemblies, telescopic arm, armful hull (being equivalent to palm) and supporting oil cylinder.Two bulb assemblies it are symmetrically arranged on two with in the lower section of chassis plate, bulb assembly is multi-directional ball articulation structure, bulb assembly includes ball cup and two parts of bulb (such as the tie rod ball structure of vehicle), ball cup and chassis plate are connected as a body, and hitching post and one end of telescopic arm on bulb are connected as a body.Certainly, may be otherwise the connection using gimbal structure to substitute bulb assembly, universal joint uses cardan (hookes)universal joint, and its action effect is the same.
Telescopic arm uses multi-section type hydraulic telescopic arm, and its structure, design principle crane arm box with the hydraulic pressure of truck crane is identical, belongs to prior art, no longer describes at this.Handle the hydraulic jack of telescopic arm, it is possible to make the length of telescopic arm change.Telescopic arm can under the effect of bulb assembly up and down, left and right swings flexibly.
Two hoist cylinders are connected between telescopic arm and chassis plate respectively at two, for controlling the lifting of two telescopic arms, hoist cylinder uses bidirectional hydraulic oil cylinder, the two ends of hoist cylinder use the connected mode of above-mentioned bulb assembly, hoist cylinder by two bulb assemblies respectively above, the side of chassis plate with telescopic arm be fixedly linked integral.The ball cup of hoist cylinder is separately fixed in telescopic arm, chassis plate.Every telescopic arm of side, hoist cylinder and chassis plate are triangle, synchronize to handle two hoist cylinders and one end of two telescopic arms can be made to do the elevating movement synchronized.
(near one end of bulb assembly) between inside two symmetrical telescopic arms, installing two folding oil cylinders, folding oil cylinder uses two-way base Earrings type hydraulic jack, and the base docking of two folding oil cylinders is connected as a body.The earrings of the other end of two folding oil cylinders is fixedly linked integral by the inner side of earring seats and two telescopic arms respectively, and two earring seats are fixed on the inner side of telescopic arm, and the pin being inserted on earring seats and the longitudinal axis of telescopic arm are mutually perpendicular to.So that telescopic arm can not oblique rotate.Two folding oil cylinders are on same longitudinal axis.Synchronizing to handle two folding oil cylinders can make two telescopic arms synchronize to outwardly open and inward collapsible.
The outer end microcephaly of two telescopic arms is provided with dop, dop be shaped as semicircular body (being similar to the major part half of connecting rod), vertically be provided with semicircle orifice in the middle, two ends of dop, the center of circle of upper and lower two semicircle orifices is on the same diameter line vertical with semicircle.It is provided with a hole in the both sides of semicircle orifice.Connect at the two ends of dop and have end socket, end socket be shaped as horizontal semicircular body, semicircle orifice it is provided with in end socket, it is provided with a hole in the both sides of semicircle orifice, the silk hole of end socket screw and dop is fixedly linked integral, after two end sockets are connected with dop, the circular hole that two positions of four semicircle orifice compositions are relative, it is used for spindle nose is installed.
Being provided with ring flange in dop, what periphery at ring flange was symmetrical is provided with two spindle noses, and the spindle nose of ring flange is fixed on dop by end socket, and ring flange can swing in dop.Ring flange is provided with a hole, is used for rotation motor is installed.
Being connected to rotation motor on the ring flange of both sides, rotation motor uses low speed hydraulic motor, and rotation motor is screwed on ring flange.The output shaft of two rotation motors is corresponding and on same longitudinal axis.
Connecting respectively on the output shaft of two rotation motors and embrace hull, the output shaft of the outer middle side part and rotation motor of embracing hull is vertically connected integral.Embracing hull is the steel plate body that one piece of periphery is provided with flange, and the width of flange is more than 3 centimetres.The top cross section of flange is groove shape, and flange makes to embrace hull and forms a groove, and embracing hull can be one time punching molded with mould, so, higher than the degree of accuracy being welded.Being provided with rectangular breach (indentation, there does not has flange) in the bottom embracing hull, breach can be stuck on the drawing head assembly of fixed mine wagon, and two grooves embracing hull just can block the two ends, compartment of fixed mine wagon.
Entrucking bucket is changed a social system with the compartment of above-mentioned fixed mine wagon and is formed, the part that the two ends in compartment snap in armful hull is motionless, strengthen the cross section in the middle part of entrucking bucket, the peripheral cross section making the cross section in the middle part of entrucking bucket and armful hull is equal, so, the middle part of entrucking bucket can with embrace the outer of hull on same straight line, can make during entrucking that material is less is pulled in ground.The length of entrucking bucket is less than the car length of fixed mine wagon, in order to avoid material leaks outside during entrucking.The middle part of entrucking bucket and two ends are linked into an integrated entity by staircase structural model (bending).
The power control system of hand-clasping type wall-loading/unloading vehicles machine: this system introduces the hydraulic oil of Hydraulic Station of down-hole or liquid is power source, by control station and conduit under fluid pressure, valve and each hydraulic jack, hydraulic motor to UNICOM.Control station is located on chassis.
The power control system of the application applies also for pneumatic power, it be transported to down-hole pressure-air as power source, pressure-air is incorporated on pneumatic operation bench, hydraulic cylinder is changed cylinder into, hydraulic motor changes air motor into and can be carried out operation (corresponding pipeline, valve also to be changed).
The using method of this machine: when unloading, fixed mine wagon is shifted onto hand-clasping type wall-dress, the side of car unloader, open hydraulic power source or source of the gas, handle hoist cylinder and adjust the height embracing hull, handle telescopic arm and adjust collapsing length, handling folding oil cylinder makes an armful hull outwardly open, manipulation rotation motor makes to embrace hull and faces the both sides, compartment of fixed mine wagon, handle folding oil cylinder and close up the both sides making two armfuls of hulls firmly embrace fixed mine wagon compartment, handling hoist cylinder makes fixed mine wagon lift off track, shortening telescopic arm makes fixed mine wagon near chassis, handle two rotation motor synchronous rotaries, make opening backward lower continuation rotation facing to chassis of fixed mine wagon, goods in compartment is just drawn off completely；Reverse above-mentioned manipulation process, is put back into original place by fixed mine wagon.
During entrucking, entrucking bucket being stuck in two and embraces between hulls, make entrucking bucket contact bulk goods and rotate entrucking bucket, material is by being rotated in entrucking bucket, and reversible control is unloaded process, it is possible to carry out car loading operation.
Accompanying drawing explanation
Fig. 1, hand-clasping type wall-loading/unloading vehicles owner view Fig. 2, hand-clasping type wall-loading/unloading vehicles side view
Fig. 3, hand-clasping type wall-loading/unloading vehicles machine partial top view Fig. 4, track plates joint schematic diagram
Fig. 5, entrucking bucket front view
1, get on the right track, 2, lower railway, 3, chain, 4, track plates, 5, anchor pole, 6, supporting plate, 7, chain shaft pin, 8, fastener, 9, U-shaped material, 10, nut, 11, chassis member, 12, running motor, 13, chassis plate, 14, roller, 15, bulb assembly, 16, telescopic arm, 17, embrace hull, 18, hoist cylinder, 19, folding oil cylinder, 20, base, 21, earring seats, 22, pin, 23, dop, 24, end socket, 25, ring flange, 26, rotation motor, 27, flange, 28, breach, 29, drawing head assembly, 30, fixed mine wagon, 31, spindle nose.32, entrucking bucket, 33, staircase structural model.
Detailed description of the invention
As shown in Fig. 1,2,3,4,5, the structure of hand-clasping type wall-loading/unloading vehicles machine is made up of track, chassis, loading/unloading vehicles system and power control system.
Track divides upper and lower two, and upper and lower two tracks 1,2 are on same vertical line, and upper and lower two tracks are parallel to each other.
The structure of lower railway 2 is connected to form by chain 3 and track plates 4, chain 3 uses the walking chain of excavator, what chain 3 was straight is fixed on above track plates 4, track plates 4 is rectangular steel plate body, the width of track plates 4 is more than the width of chain 3, the both sides (long limit) of track plates 4 are done in the arc-shaped, in order to be fixed on during installation on anchor pole 5.The length of every section of upper and lower track 1,2 is between 2-3.5 rice, so that transporting down-hole to, be drilled with two row's silk holes in the both sides, track plates 4 two ends of every section of upper and lower track 1,2, track plates 4 joint between two sections of upper and lower tracks 1,2 fastens after penetrating a hole by supporting plate 6 with bolt and is connected as a body.The width of supporting plate 6 is identical with the width of track plates 4.The joint chain shaft pin 7 of the chain 3 on every section of lower railway 2 is fixedly linked integral.
Get on the right track 1 structure be connected to form by U-shaped material 9 and above-mentioned track plates 4, U-shaped material 9 uses U-shaped steel or channel-section steel, the bottom of track plates 4 and U-shaped material 9 to be vertically connected integral.The width of track plates 4 is more than U-shaped material 9 or the width of channel-section steel；The track plates 4 of upper and lower track 1,2 is fixedly linked by the bolt head of fastener 8 and anchor pole 5 respectively, thus is arranged on anchor pole 5 by upper and lower track 1,2.Fastener 8 uses the fixing clamp rail fastener of gauge pull bar, upper and lower two tracks 1,2 to be fixed on the sidewall in tunnel with two row's anchor poles 5 respectively, and anchor pole 5 is fixed in the sidewall rock in tunnel by boring.
The installation method of track: first first screw in a nut 10 on the bolt head of each anchor pole 5, one fastener 8 is inserted on the bolt head of anchor pole 5, get on the right track 1 U-shaped material 9 Open Side Down, track plates 4 is put into the groove of fastener 8, one fastener 8 is installed again on the bolt head of anchor pole 5, then a nut 10 is installed by two fastener 8 jam-packeds on anchor pole then,.Now, get on the right track and 1 contact the surface of the chain 3 being lifted on lower railway 2 with the groove of two fasteners 8 by track plates 4.With same installation method, the track plates 4 of lower railway 2 is fixed on the bolt head of following row's anchor pole 5.Distance between upper and lower track 1,2 just can load onto the described chassis of the application.
Chassis uses the side walking assembly of excavator to convert, and the application section of walking assembly is divided and included guide wheel, thrust wheel, driving gear and running motor 12 and install the chassis member 11 of these parts.Vertical connecting base plate plate 13 on chassis member 11, chassis plate 13 is one piece of rectangular box plate body (part that impact drives gear and guide wheel operating is cut off), and the length of chassis plate 13 is more than the length of fixed mine wagon 30.The width of chassis plate 13 is more than 0.4 meter equal to the width of chain 3, the height of chassis plate 13, and chassis plate 13 and chassis member 11 are vertically connected integral.On chassis plate 13, be vertically provided with row's roller shaft, roller shaft be provided with roller 14, the external diameter of roller 14 less than get on the right track 1 the A/F of U-shaped material 9, roller 14 can get on the right track 1 U-shaped material 9 groove in move back and forth.
The chassis reequiped is arranged on upper and lower track 1,2, starts running motor 12 and chassis can be made to move back and forth between upper and lower track 1,2.
Loading/unloading vehicles system uses the arm type structure design of people, and the structure of loading/unloading vehicles system is made up of two symmetrical bulb assemblies 15, telescopic arm 16, armful hull 17 (being equivalent to palm) and supporting oil cylinder.Two bulb assemblies 15 it are symmetrically arranged on two with in the lower section of chassis plate 13, bulb assembly 15 is multi-directional ball articulation structure, bulb assembly 15 includes ball cup and two parts of bulb (such as the tie rod ball structure of vehicle), ball cup and chassis plate 13 are connected as a body, and hitching post and one end of telescopic arm 16 on bulb are connected as a body.Certainly, may be otherwise the connection using gimbal structure to substitute bulb assembly 15, universal joint uses cardan (hookes)universal joint, and its action effect is the same.
Telescopic arm 16 uses multi-section type hydraulic telescopic arm, and its structure, design principle crane arm box with the hydraulic pressure of truck crane is identical, belongs to prior art, no longer describes at this.Handle the hydraulic jack of telescopic arm 16, it is possible to make the length of telescopic arm 16 change.Telescopic arm 16 can under the effect of bulb assembly 15 up and down, left and right swings flexibly.
Two hoist cylinders 18 are connected respectively between two telescopic arms 16 and chassis plate 13, for controlling the lifting of two telescopic arms 16, hoist cylinder 18 uses bidirectional hydraulic oil cylinder, the two ends of hoist cylinder 18 use the connected mode of above-mentioned bulb assembly 15, hoist cylinder 18 by two bulb assemblies 15 respectively above, the side of chassis plate 13 with telescopic arm 16 be fixedly linked integral.The ball cup of hoist cylinder 18 is separately fixed in telescopic arm 16, chassis plate 13.Every telescopic arm 16 of side, hoist cylinder 18 and chassis plate 13 are triangle, synchronize to handle two hoist cylinders 18 and one end of two telescopic arms 16 can be made to do the elevating movement synchronized.
(near one end of bulb assembly) between inside two symmetrical telescopic arms 16, as shown in Figure 3, installing two folding oil cylinders 19, folding oil cylinder 19 uses two-way base Earrings type hydraulic jack, and base 20 docking of two folding oil cylinders 19 is connected as a body.The earrings of the other end of two folding oil cylinders 19 is fixedly linked integral by the inner side of earring seats 21 and two telescopic arms 16 respectively, two earring seats 21 are fixed on the inner side of telescopic arm 16, and the pin 22 being inserted on earring seats 21 and the longitudinal axis of telescopic arm 16 are mutually perpendicular to.So that telescopic arm 16 can not oblique rotate.Two folding oil cylinders 19 are on same longitudinal axis.Synchronizing to handle two folding oil cylinders 19 can make two telescopic arms 16 synchronize to outwardly open and inward collapsible.
The outer end microcephaly of two telescopic arms 16 is provided with dop 23, dop 23 be shaped as semicircular body (being similar to the major part half of connecting rod), vertically be provided with semicircle orifice in the middle, two ends of dop 23, the center of circle of upper and lower two semicircle orifices is on the same diameter line vertical with semicircle.It is provided with a hole in the both sides of semicircle orifice.Connect at the two ends of dop 23 and have end socket 24, end socket 24 be shaped as horizontal semicircular body, it is provided with semicircle orifice in end socket 24, it is provided with a hole in the both sides of semicircle orifice, the end socket 24 silk hole of screw and dop 23 is fixedly linked integral, after two end sockets 24 are connected with dop 23, the circular hole that two positions of four semicircle orifice compositions are relative；For installing spindle nose 31.
Being provided with ring flange 25 in dop 23, what periphery at ring flange 25 was symmetrical is provided with two spindle noses 31, and the spindle nose 31 of ring flange 25 is fixed on dop 23 by end socket 24, and ring flange 25 can swing in dop 23.Ring flange 25 is provided with a hole, is used for rotation motor 26 is installed.
Being connected to rotation motor 26 on the ring flange 25 of both sides, rotation motor 26 uses low speed hydraulic motor, rotation motor 26 to be screwed on ring flange 25.The output shaft of two rotation motors 26 is corresponding and on same longitudinal axis.
Connecting respectively on the output shaft of two rotation motors 26 and embrace hull 17, the output shaft of the outer middle side part and rotation motor 26 of embracing hull 17 is vertically connected integral.Embracing hull 17 is the steel plate body that one piece of periphery is provided with flange 27, and the width of flange 27 is more than 3 centimetres.The top cross section of flange 27 is groove shape, and flange 27 makes to embrace hull 17 and forms a groove, and embracing hull 17 can be one time punching molded with mould, so, higher than the degree of accuracy being welded.Being provided with rectangular breach 28 (indentation, there does not has flange) in the bottom embracing hull 17, breach 28 can be stuck on the drawing head assembly 29 of fixed mine wagon 30, and two grooves embracing hull 17 just can block the two ends, compartment of fixed mine wagon 30.
Entrucking bucket 32 is changed a social system with the compartment of above-mentioned fixed mine wagon and is formed, the part that the two ends in compartment snap in armful hull 17 is motionless, strengthen the cross section in the middle part of entrucking bucket 32, the peripheral cross section making the cross section in the middle part of entrucking bucket 32 and armful hull 17 is equal, so, the middle part of entrucking bucket 32 can with embrace the outer of hull 17 on same straight line, can make during entrucking that material is less is pulled in ground.The length of entrucking bucket 32 is less than the car length of fixed mine wagon 30, in order to avoid material leaks outside during entrucking.The middle part of entrucking bucket 32 and two ends are linked into an integrated entity by staircase structural model 33 (bending).
The power control system of hand-clasping type wall-loading/unloading vehicles machine: this system introduces the hydraulic oil of Hydraulic Station of down-hole or liquid is power source, by control station and conduit under fluid pressure, valve and each hydraulic jack, hydraulic motor to UNICOM.Control station is located on chassis.
The power control system of the application applies also for pneumatic power, it be transported to down-hole pressure-air as power source, pressure-air is incorporated on pneumatic operation bench, hydraulic cylinder is changed cylinder into, hydraulic motor changes air motor into and can be carried out operation (corresponding pipeline, valve also to be changed).
nullThe using method of this machine: when unloading，Fixed mine wagon 30 is shifted onto hand-clasping type wall-dress、The side of car unloader，Open hydraulic power source or source of the gas，Handle hoist cylinder 18 and adjust the height embracing hull 17，Handle telescopic arm 16 and adjust collapsing length，Handling folding oil cylinder 19 makes an armful hull 17 outwardly open，Manipulation rotation motor 26 makes to embrace hull 17 and faces the both sides, compartment of fixed mine wagon 30，Handle folding oil cylinder 19 and close up the both sides, compartment making two armfuls of hulls 17 firmly embrace fixed mine wagon 30，Handling hoist cylinder 18 makes fixed mine wagon 30 lift off track，Shortening telescopic arm 16 makes fixed mine wagon 30 near chassis，Handle two rotation motor 26 synchronous rotaries，Make opening backward lower continuation rotation facing to chassis of fixed mine wagon 30，Goods in compartment is just drawn off completely；Reverse above-mentioned manipulation process, is put back into original place by fixed mine wagon 30.
During entrucking, entrucking bucket 32 being stuck in two and embraces between hulls 17, make entrucking bucket 32 contact bulk goods and rotate entrucking bucket 32, material is by being rotated in entrucking bucket 32, and reversible control is unloaded process, it is possible to carry out car loading operation.
Claims (1)
1. a manufacture method for hand-clasping type wall-loading/unloading vehicles machine, feature is: hand-clasping type wall-loading/unloading vehicles machine is by track, the end
Dish, loading/unloading vehicles system and power control system composition；
Track divides upper and lower two, and upper and lower two tracks (1,2) are on same vertical line, upper and lower two tracks (1,
2) it is parallel to each other；
Lower railway (2) is connected to form by chain (3) and track plates (4), and chain (3) uses the walking chain of excavator,
What chain (3) was straight is fixed on above track plates (4), and track plates (4) is rectangular steel plate body, track plates (4)
Width more than the width of chain (3), the both sides of track plates (4) are done in the arc-shaped, in order to be fixed on anchor during installation
On bar (5)；The length of every section of upper and lower track (1,2) is between 2-3.5 rice, in order to transport down-hole to, on every section,
The both sides, two ends of the track plates (4) of lower railway (1,2) are drilled with two row's silk holes, the rail between two sections of upper and lower tracks (1,2)
The joint of guidance tape (4) fastens after penetrating a hole by supporting plate (6) with bolt and is connected as a body；The width of supporting plate (6) and rail
The width of guidance tape (4) is identical；The joint chain shaft pin (7) of the chain (3) on every section of lower railway (2) is fixedly linked into
Integrally；
Get on the right track (1) be connected to form by U-shaped material (9) and above-mentioned track plates (4), U-shaped material (9) uses U-shaped steel,
The bottom of track plates (4) and U-shaped material (9) is vertically connected integral；The width of track plates (4) is more than U-shaped material (9)
Width；The track plates (4) of upper and lower track (1,2) is fixedly linked by the bolt head of fastener (8) and anchor pole (5) respectively,
Thus upper and lower track (1,2) is arranged on anchor pole (5)；Fastener (8) uses the fixing clamp rail of gauge pull bar to buckle
Part, upper and lower two tracks (1,2) are fixed on the sidewall in tunnel with two row's anchor poles (5) respectively, and anchor pole (5) is by boring
Hole is fixed in the sidewall rock in tunnel；
The installation method of track, first first screws in a nut (10), by a fastener (8) on the bolt head of each anchor pole (5)
Being inserted on the bolt head of anchor pole (5), Open Side Down for the U-shaped material (9) of get on the right track (1), and track plates (4) is put into fastener (8)
Groove in, then a fastener (8) is installed on the bolt head of anchor pole (5), then, then a nut (10) is installed by two
Fastener (8) jam-packed is on anchor pole；Now, get on the right track (1) contact quilt with the groove of two fasteners (8) by track plates (4)
It is lifted on the surface of the chain (3) of lower railway (2)；With same installation method by the track plates (4) of lower railway (1)
It is fixed on the bolt head of following row's anchor pole (5)；Distance between upper and lower track (1,2) just can load onto described chassis；
Chassis use excavator side walking assembly convert, the application section of walking assembly divide include guide wheel, thrust wheel,
Drive gear, running motor (12) and the chassis member (11) of these parts is installed；Upper vertical at chassis member (11)
Connecting base plate plate (13), chassis plate (13) is one piece of rectangular box plate body, and the length of chassis plate (13) is more than fixed
The length of mine car (30)；The width of chassis plate (13) is equal to the width of chain (3), and the height of chassis plate (13) is more than
0.4 meter, chassis plate (13) and chassis member (11) are vertically connected integral；Vertically it is provided with on chassis plate (13)
One row's roller shaft, is provided with roller (14) on roller shaft, and the external diameter of roller (14) is less than the U-shaped material (9) of get on the right track (1)
A/F, roller (14) can move back and forth in the groove of the U-shaped material (9) of get on the right track (1)；
The chassis reequiped is arranged on upper and lower track (1,2), start running motor (12) can make chassis upper,
Lower railway moves back and forth between (1,2)；
Loading/unloading vehicles system use people arm type structure design, loading/unloading vehicles system by two symmetrical bulb assemblies (15), stretch
Contracting arm (16), armful hull (17) and supporting oil cylinder composition；It is symmetrically arranged on two with two bulbs in the lower section of chassis plate (13)
Assembly (15), bulb assembly (15) is multi-directional ball articulation structure, and bulb assembly (15) includes ball cup and two parts of bulb,
Ball cup and chassis plate (13) are connected as a body, and hitching post and one end of telescopic arm (16) on bulb are connected as a body；Herein
Another connected mode be: use gimbal structure substitute bulb assembly (15) connection, universal joint use universal-joint-pin type universal
Joint；
Telescopic arm (16) uses multi-section type hydraulic telescopic arm, the hydraulic pressure box crane arm phase of its structure, design principle and truck crane
With, belong to prior art, no longer describe at this；Handle the hydraulic jack of telescopic arm (16), it is possible to make telescopic arm (16)
Length changes；Telescopic arm (16) can under the effect of bulb assembly (15) up and down, left and right swings flexibly；
Between two telescopic arms (16) and chassis plate (13), connect two hoist cylinders (18) respectively, stretch for controlling two
The lifting of contracting arm (16), hoist cylinder (18) uses bidirectional hydraulic oil cylinder, and the two ends of hoist cylinder (18) use above-mentioned ball
The connected mode of head assembly (15), hoist cylinder (18) by two bulb assemblies (15) respectively with telescopic arm (16)
Above, the side of chassis plate (13) is fixedly linked integral；The ball cup of hoist cylinder (18) be separately fixed at telescopic arm (16),
In chassis plate (13)；Every telescopic arm (16) of side, hoist cylinder (18) and chassis plate (13) are triangle, synchronize behaviour
The elevating movement that vertical two hoist cylinders (18) can make one end of two telescopic arms (16) do to synchronize；
Between two symmetrical telescopic arm (16) inner sides, installing two folding oil cylinders (19), folding oil cylinder (19) uses double
To base Earrings type hydraulic jack, base (20) docking of two folding oil cylinders (19) is connected as a body；Two folding oil cylinders
(19) earrings of the other end is fixedly linked integral by the inner side of earring seats (21) and two telescopic arms (16) respectively；
Two earring seats (21) are fixed on the inner side of telescopic arm (16), the pin (22) being inserted on earring seats (21) and telescopic arm
(16) longitudinal axis is mutually perpendicular to；So that telescopic arm (16) can not oblique rotate；Two folding oil cylinders (19) are at same
On longitudinal axis；Synchronizing to handle two folding oil cylinders (19) can make two telescopic arms (16) synchronize to outwardly open or inward collapsible；
The outer end microcephaly of two telescopic arms (16) is provided with dop (23), dop (23) be shaped as semicircular body, at dop
(23) middle, two ends is vertically provided with semicircle orifice, and the center of circle of upper and lower two semicircle orifices is at the same diameter vertical with semicircle
On line；It is provided with a hole in the both sides of semicircle orifice；Connect at the two ends of dop (23) and have end socket (24), the shape of end socket (24)
For horizontal semicircular body, being provided with semicircle orifice in end socket (24), be provided with a hole in the both sides of semicircle orifice, end socket (24) uses spiral shell
The silk hole of silk and dop (23) is fixedly linked integral, after two end sockets (24) are connected with dop (23), and four semicircle orifices
The circular hole that two positions of composition are relative, is used for installing spindle nose (31)；
Being provided with ring flange (25) in dop (23), what periphery at ring flange (25) was symmetrical is provided with two spindle noses (31),
The spindle nose (31) of ring flange (25) is fixed on dop (23) by end socket (24), and ring flange (25) can be at dop
(23) swing in；Ring flange (25) is provided with a hole, is used for rotation motor (26) is installed；
Being connected to rotation motor (26) on the ring flange (25) of both sides, rotation motor (26) uses low speed hydraulic motor,
Rotation motor (26) is screwed on ring flange (25)；The output shaft of two rotation motors (26) corresponding and with
Article one, on longitudinal axis；
The output shaft of two rotation motors (26) connects respectively and embraces hull (17), embrace outer middle side part and the rotation of hull (17)
The output shaft turning motor (26) is vertically connected integral；Embracing hull (17) is the steel plate that one piece of periphery is provided with flange (27)
Body, the width of flange (27) is more than 3 centimetres；The top cross section of flange (27) is groove shape, and flange (27) makes to embrace car
Dish (17) forms a groove, and embracing hull (17) can be one time punching molded, so, than the degree of accuracy being welded more with mould
High；Being provided with rectangular breach (28) in the bottom embracing hull (17), breach (28) can be stuck in fixed mine wagon (30)
Drawing head assembly (29) on, two grooves embracing hulls (17) just can block the compartment two of fixed mine wagon (30)
End；
Entrucking bucket (32) is changed a social system with the compartment of above-mentioned fixed mine wagon and is formed, and the two ends in compartment snap in the portion embracing hull (17)
Divide motionless, strengthen the cross section at entrucking bucket (32) middle part, make cross section and armful hull (17) at entrucking bucket (32) middle part
Peripheral cross section is equal, so, the middle part of entrucking bucket (32) can with embrace the outer of hull (17) on same straight line,
Material less stand-down can be made during entrucking；The length of entrucking bucket (32) is less than the car length of fixed mine wagon (30),
In order to avoid material leaks outside during entrucking；The middle part of entrucking bucket (32) and two ends are linked into an integrated entity by staircase structural model (33)；
The power control system of hand-clasping type wall-loading/unloading vehicles machine is arranged in the following way: this system introduces the Hydraulic Station of down-hole
Hydraulic oil is power source, is connected by control station and conduit under fluid pressure, valve and each hydraulic jack, hydraulic motor；Control station sets
On chassis；
Power control system applies also for pneumatic power, it be transported to down-hole pressure-air as power source, pressure-air is drawn
Enter on pneumatic operation bench, hydraulic cylinder is changed cylinder into, hydraulic motor changes air motor into and can be carried out operation；
When unloading onto, fixed mine wagon (30) is shifted the side of hand-clasping type wall-loading/unloading vehicles machine, opens hydraulic power source or source of the gas,
Handle hoist cylinder (18) and adjust the height embracing hull (17), handle telescopic arm (16) and adjust collapsing length, handle folding
Oil cylinder (19) makes to embrace hull (17) and outwardly opens, and manipulation rotation motor (26) makes to embrace hull (17) and faces fixed ore deposit
The both sides, compartment of car (30), manipulation folding oil cylinder (19) is closed up makes two armfuls of hulls (17) firmly embrace fixed mine wagon
(30) both sides, compartment, handle hoist cylinder (18) and make fixed mine wagon (30) lift off track, shorten telescopic arm (16)
Make fixed mine wagon (30) near chassis, handle two rotation motor (26) synchronous rotaries, make fixed mine wagon (30)
Facing to chassis, backward lower continuation rotates opening, and the goods in compartment is just drawn off completely；Reverse above-mentioned manipulation process, will be fixing
Formula mine car (30) is put back into original place；
During entrucking, entrucking bucket (32) is stuck in two and embraces between hull (17), make entrucking bucket (32) contact bulk goods also
Rotating entrucking bucket (32), in material is by being rotated into entrucking bucket (32), reversible control is unloaded process, it is possible to fill
Car operation.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310669680.1A CN103738744B (en) | 2013-12-05 | 2013-12-05 | The manufacture method of hand-clasping type wall-loading/unloading vehicles machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310669680.1A CN103738744B (en) | 2013-12-05 | 2013-12-05 | The manufacture method of hand-clasping type wall-loading/unloading vehicles machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103738744A CN103738744A (en) | 2014-04-23 |
| CN103738744B true CN103738744B (en) | 2016-08-17 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201310669680.1A Expired - Fee Related CN103738744B (en) | 2013-12-05 | 2013-12-05 | The manufacture method of hand-clasping type wall-loading/unloading vehicles machine |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2545201A (en) * | 1949-09-23 | 1951-03-13 | Taylor C Gilbert | Vaginal speculum |
| DE1012866B (en) * | 1953-06-27 | 1957-07-25 | Batignolles Chatillon Fa | Lift trucks for a bucket |
| CN2175748Y (en) * | 1993-07-30 | 1994-08-31 | 内蒙古自治区包头矿务局 | Rear tipping type full car loading and unloading machine for non automatic loading and unloading lorry |
| CN2880757Y (en) * | 2005-12-26 | 2007-03-21 | 新汶矿业集团汶南煤矿有限责任公司 | Underwell mining truck unloading device |
| CN102785949A (en) * | 2012-08-11 | 2012-11-21 | 冯世英 | Wall-mounted unloading machine |
-
2013
- 2013-12-05 CN CN201310669680.1A patent/CN103738744B/en not_active Expired - Fee Related
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2545201A (en) * | 1949-09-23 | 1951-03-13 | Taylor C Gilbert | Vaginal speculum |
| DE1012866B (en) * | 1953-06-27 | 1957-07-25 | Batignolles Chatillon Fa | Lift trucks for a bucket |
| CN2175748Y (en) * | 1993-07-30 | 1994-08-31 | 内蒙古自治区包头矿务局 | Rear tipping type full car loading and unloading machine for non automatic loading and unloading lorry |
| CN2880757Y (en) * | 2005-12-26 | 2007-03-21 | 新汶矿业集团汶南煤矿有限责任公司 | Underwell mining truck unloading device |
| CN102785949A (en) * | 2012-08-11 | 2012-11-21 | 冯世英 | Wall-mounted unloading machine |
Also Published As
| Publication number | Publication date |
|---|---|
| CN103738744A (en) | 2014-04-23 |
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Effective date of registration: 20170911 Address after: 202, room 5, unit 19, Changqing green residential district, Changqing Road, Anci District, Hebei, Langfang, 065000 Patentee after: Zhang Suozhu Address before: Room 1, unit 34, building 235000, Li Yuan new village, Huaibei, Anhui, China Patentee before: Feng Zheng |
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