CN103708245B - The manufacture of folding-jib wall hanging loading-unloading vehicle machine, installation and using method - Google Patents
The manufacture of folding-jib wall hanging loading-unloading vehicle machine, installation and using method Download PDFInfo
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- CN103708245B CN103708245B CN201310669422.3A CN201310669422A CN103708245B CN 103708245 B CN103708245 B CN 103708245B CN 201310669422 A CN201310669422 A CN 201310669422A CN 103708245 B CN103708245 B CN 103708245B
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- 238000009434 installation Methods 0.000 title claims abstract description 13
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- 210000000245 forearm Anatomy 0.000 claims description 36
- 239000000463 material Substances 0.000 claims description 34
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- 208000004141 microcephaly Diseases 0.000 claims description 8
- 230000000712 assembly Effects 0.000 claims description 6
- 238000000429 assembly Methods 0.000 claims description 6
- 230000002457 bidirectional effect Effects 0.000 claims description 6
- 239000010720 hydraulic oil Substances 0.000 claims description 6
- 230000002441 reversible effect Effects 0.000 claims description 6
- 235000007164 Oryza sativa Nutrition 0.000 claims description 3
- 229910000831 Steel Inorganic materials 0.000 claims description 3
- 230000007423 decrease Effects 0.000 claims description 3
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- 238000003032 molecular docking Methods 0.000 claims description 3
- 230000002093 peripheral effect Effects 0.000 claims description 3
- 235000009566 rice Nutrition 0.000 claims description 3
- 239000011435 rock Substances 0.000 claims description 3
- 239000010959 steel Substances 0.000 claims description 3
- 230000009466 transformation Effects 0.000 claims description 3
- 240000007594 Oryza sativa Species 0.000 claims 1
- 241000209094 Oryza Species 0.000 description 2
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Abstract
The manufacture of folding-jib wall hanging loading/unloading vehicles machine, installation and a using method, structure is made up of track, chassis, loading/unloading vehicles system and power control system.Upper and lower two tracks are separately fixed on the anchor pole of tunnel sidewall, installation chassis in orbit, chassis is installed loading/unloading vehicles system, armful hull of loading/unloading vehicles system can be stuck in the both sides, compartment of mine car, and according to this mine car is taken in one's arms, starting the rotation motor be arranged on armful hull can make mine car rotate, thus completes car unloading operation.Embracing clamping entrucking bucket on hull, car loading operation can be carried out.
Description
Technical field
The manufacture of folding-jib wall hanging loading-unloading vehicle machine, installation and a using method, belong to mining equiment field.
Background technology
In order to solve the loading/unloading vehicles problem of down-hole bulk cargo, I had invented " wall-hanging car unloader ", number of patent application: 201210302434.8 in the past, but it still needs space larger, the mine car of less than 1 ton can only be unloaded in the tunnel that cross section is larger, limit and apply, still need technological improvement.
Summary of the invention
The manufacture of folding-jib wall hanging loading-unloading vehicle machine, installation and using method, improve on the basis of the above and form, belong to renovation project.The application is made up of track, chassis and power control system.
Track divides upper and lower two, and upper and lower two tracks are on same perpendicular line, and upper and lower two tracks are parallel to each other.
Lower railway is connected to form by chain and track plates, the walking chain of chain strip adoption excavating machine, what chain was straight is fixed on above track plates, track plates is rectangular plate body, the width of track plates is greater than the width of chain, the both sides (long limit) of track plates are circular arc, so that be fixed on anchor pole when installing.The length of every section of upper and lower track is between 2-3.5 rice, so that transport down-hole to, be provided with two row's silk holes in the both sides, track plates two ends of every section of upper and lower track, the track plates joint between two sections of upper and lower tracks is fastening after penetrating a hole by supporting plate bolt to be connected as a body.The width of supporting plate is identical with the width of track plates.Chain joint place on every section of lower railway is fixedly linked integral by chain shaft pin.
Get on the right track and to be connected to form by U-shaped material and above-mentioned track plates, U-shaped material adopts U-shaped steel, and the bottom vertical of track plates and U-shaped material is connected as a body.The width of track plates is greater than the width of U-shaped material; The track plates of upper and lower track is fixedly linked respectively by the bolt head of fastener and anchor pole, thus by upper and lower track installation on anchor pole.Fastener adopts the fixing card rail fastener of gauge pull bar, and upper and lower two tracks are fixed on the sidewall in tunnel with two row's anchor poles respectively, and anchor pole is fixed in the sidewall rock in tunnel by boring.
The installation method of track, first on the bolt head of each anchor pole, a nut is first screwed in, a fastener is inserted on the bolt head of anchor pole, Open Side Down for the U-shaped material got on the right track, track plates is put into the groove of fastener, a fastener is installed on the bolt head of anchor pole again, then, then a nut is installed by two fastener jam-packeds on anchor pole.Now, get on the right track and to be lifted on directly over lower railway chain with contacting of two fastener slots by track plates.With same installation method, the track plates of lower railway is fixed on the bolt head of following row's anchor pole.The groove of the U-shaped material got on the right track is corresponding with the chain of lower railway; Upper and lower interorbital distance just in time can load onto the described chassis of the application; Track also can as stated above, be arranged on the support in tunnel with screw.
Chassis adopts the side walking assembly of excavating machine to convert, and the part of walking assembly comprises guide wheel, caterpillar wheel, driven wheel, running motor and installs the chassis member of these parts.Vertical connecting base plate plate on chassis member, chassis plate is one piece of rectangular box plate body (part affecting driven wheel and guide wheel running being cut off), and the length of chassis plate is greater than the car length of fixed mine wagon.The width of chassis plate equals the width of chain, and the height of chassis plate is greater than 0.4 meter, and chassis plate is vertical with chassis member to be connected as a body.On chassis plate, be vertically provided with row's roller shaft, roller shaft is provided with roller, the external diameter of roller is less than the A/F of the U-shaped material got on the right track, and roller can move back and forth in the groove of the U-shaped material got on the right track.
Be arranged on the chassis of having reequiped on upper and lower track, start line Danone of galloping along on horseback enough makes chassis move back and forth at upper and lower interorbital.
Loading-unloading vehicle system adopts the arm type structure design of people, loading-unloading vehicle system by two symmetrical universal joint assembly, swing arm, forearms, embrace hull (being equivalent to palm) and supporting oil cylinder forms.Two universal joint assemblies are arranged with at the two ends, below of chassis plate, universal joint assembly adopts cardan universal joint, one end and the chassis plate of universal joint assembly are connected as a body, and the other end of universal joint assembly and one end (major part) of swing arm are connected as a body.The cross plate of universal joint assembly after fixing and the upper linea angulata of chassis plate parallel, and can not obliquely rotate to make telescopic boom.
Swing arm is one section of two ends is the trapezoidal square tube body that circular arc is shut, Connection Block is for connection provided with on the other end (microcephaly) of swing arm, the shape of Connection Block is the two boards body composition taken the shape of the letter U, one end being vertically connected on swing arm of the two boards body symmetry of Connection Block, Connection Block is provided with symmetrical pin hole, and described pin hole is for connection forearm.The shape of forearm is identical with swing arm, is provided with pin hole in microcephaly one end of forearm, and the Connection Block that pin hole and swing arm are inserted by pivot pin in microcephaly one end of forearm is connected as a body.Major part one end of forearm and dop are fixedly linked integral.
Two hoist cylinders are respectively equipped with between swing arm and chassis plate at two, for controlling the lifting of two swing arms, hoist cylinder adopts bidirectional hydraulic oil cylinder, the two ends of hoist cylinder adopt the connection mode of bulb assembly, bulb assembly comprises ball cap and bulb two parts, ball cap with bulb is respectively equipped with one section of hitching post (automobile steering ball that) for being connected.Hoist cylinder by two bulb assemblies respectively with swing arm above, the side of chassis plate is fixedly linked integral.The ball cap of hoist cylinder is separately fixed in swing arm, chassis plate.The swing arm of every side, hoist cylinder and chassis plate form triangle, synchronously handle two hoist cylinders one end of two swing arms can be made to do synchronous dipping and heaving.
Between inside two swing arms of symmetry (one end near universal joint assembly), be provided with two folding oil cylinders, folding oil cylinder adopts two-way base Earrings type hydraulic ram, and the base docking of two folding oil cylinders is connected as a body.The earrings of the other end of two folding oil cylinders is fixedly linked integral respectively by the pin of earring seats and the inner side of two swing arms, and two earring seats are separately fixed at the inner side of swing arm, and two folding oil cylinders are on same longitudinal axis.Synchronous manipulation two folding oil cylinders can make two swing arms synchronously outwards open or inward collapsible.
Oil cylinder of small arm is provided with; oil cylinder of small arm adopts Earrings type bidirectional hydraulic oil cylinder; the two ends of oil cylinder of small arm are connected as a body respectively by above-mentioned earring seats and swing arm, forearm, and oil cylinder of small arm and elevating ram be not on same longitudinal axis on the swing arm and forearm of every side.Synchronous manipulation two oil cylinder of small arms can make two forearms synchronously upwards rise or decline, and during rise, forearm can be in directly over swing arm.In like manner, Connection Block, oil cylinder of small arm also can be arranged on below swing arm, forearm;
The outer end major part of two forearms is provided with dop, the shape of dop is semicircular body (being similar to the major part half of connecting rod), vertically be provided with semicircle orifice in the middle, two ends of dop, the center of circle of upper and lower two semicircle orifices is on the diameter line that same is vertical with semicircle.A hole is provided with in the both sides of semicircle orifice.End socket is connected with at the two ends of dop, the shape of end socket is horizontal semicircular body, semicircle orifice is provided with in end socket, a hole is provided with in the both sides of semicircle orifice, the silk hole of end socket screw and dop is fixedly linked integral, after two end sockets are connected with dop, four semicircle orifices form the relative circular hole in two positions, for installing spindle nose.
In dop, be provided with flange, flange periphery symmetry be provided with two spindle noses, the spindle nose of flange is fixed on dop by end socket, and flange can swing in dop.Flange is provided with a hole, for installing rotation motor.
The flange of both sides is connected to rotation motor, and rotation motor adopts low speed hydraulic motor, and rotation motor is screwed on flange.The output shaft of two rotation motors is corresponding and on same longitudinal axis.
The output shaft of two rotation motors connects respectively and embraces hull, the outer middle side part embracing hull is vertical with the output shaft of rotation motor to be connected as a body.Embracing hull is the plate body that one piece of periphery is provided with flange, and the width of flange is greater than 3 centimetres.The top cross-sectional plane of flange is groove shape, flange makes to embrace hull and forms a groove, rectangular breach (indentation, there does not have flange) is provided with in the bottom of embracing hull, breach can be stuck on the drawing head assembly of fixed mine wagon, and the groove of two armfuls of hulls just in time can block the two ends, compartment of fixed mine wagon.
The compartment transformation of the way of above-mentioned fixed mine wagon of entrucking bucket forms, it is motionless that the two ends in compartment snap in the part of embracing hull, strengthen the cross-sectional plane in the middle part of compartment, make the peripheral cross-sectional plane of the cross-sectional plane in the middle part of entrucking bucket and armful hull equal, like this, the middle part of entrucking bucket with the outer of armful hull on same straight line, can make the stand-down that material is less during entrucking.The length of entrucking bucket is less than the car length of fixed mine wagon, in order to avoid material leaks outside during entrucking.The middle part of entrucking bucket and two ends are linked into an integrated entity by staircase structural model (bending).
The power control system of folding-jib wall hanging loading/unloading vehicles machine: this system introduces the high pressure oil of Hydraulic Station of down-hole or liquid is propulsion source, is connected with each hydraulic ram, HM Hydraulic Motor by control desk and conduit under fluid pressure, valve.Control desk is located on chassis.
Power control system is also applicable to pneumatic power, it is to be transported to the high pressure air of down-hole for propulsion source, high pressure air is incorporated on pneumatic operation bench, hydraulic actuating cylinder is changed into cylinder, HM Hydraulic Motor changes air motor into and just can carry out operation (corresponding pipeline, valve also will be changed).
When unloading, fixed mine wagon is shifted onto folding-jib wall hanging dress, the side of car unloader, open hydraulic power source or source of the gas, operate lifting oil cylinder, the orientation of hull is embraced in oil cylinder of small arm adjustment, handling folding oil cylinder makes an armful hull outwards open, manipulation rotation motor makes to embrace the both sides, compartment that hull faces fixed mine wagon, manipulation folding oil cylinder closes up makes two armfuls of hulls firmly embrace the both sides in fixed mine wagon compartment, operate lifting oil cylinder makes fixed mine wagon raise deorbit, handling oil cylinder of small arm makes fixed mine wagon near chassis, handle two rotation motor synchronous rotaries, the opening of fixed mine wagon is rotated facing to the backward lower continuation in chassis, goods in compartment is just drawn off completely, reverse above-mentioned manipulation process, is put back into original place by fixed mine wagon.
During entrucking, entrucking bucket is stuck in two and embraces between hulls, make entrucking bucket contact bulk freight and rotate entrucking bucket, material is by rotating in entrucking bucket, and reversible control is unloaded process, just can carry out car loading operation.
Accompanying drawing explanation
Fig. 1, folding-jib wall hanging loading/unloading vehicles owner view Fig. 2, folding-jib wall hanging loading/unloading vehicles side view
Fig. 3, folding-jib wall hanging loading/unloading vehicles machine partial top view Fig. 4, track plates joint schematic diagram
Fig. 5, entrucking bucket front view
1, get on the right track, 2, lower railway, 3, chain, 4, track plates, 5, anchor pole, 6, supporting plate, 7, chain shaft pin, 8, fastener, 9, U-shaped material, 10, nut, 11, chassis member, 12, CD-ROM drive motor, 13, chassis plate, 14, roller, 15, universal joint assembly, 16, swing arm, 17, embrace hull, 18, hoist cylinder, 19, folding oil cylinder, 20, base, 21, earring seats, 22, pin, 23, dop, 24, end socket, 25, flange, 26, rotation motor, 27, flange, 28, breach, 29, drawing head assembly, 30, fixed mine wagon, 31, spindle nose, 32, entrucking bucket, 33, staircase structural model, 34, forearm, 35, Connection Block, 36, oil cylinder of small arm, 37, bulb assembly.
Detailed description of the invention
As shown in Fig. 1,2,3,4,5, folding-jib wall hanging is made up of track, chassis and power control system.
Track divides upper and lower two, and upper and lower two tracks 1,2 are on same perpendicular line, and upper and lower two tracks 1,2 are parallel to each other.
Lower railway 2 is connected to form by chain 3 and track plates 4, chain 3 adopts the walking chain of excavating machine, what chain 3 was straight is fixed on above track plates 4, track plates 4 is rectangular plate body, the width of track plates 4 is greater than the width of chain 3, the both sides (long limit) of track plates 4 are circular arc, so that be fixed on anchor pole 5 when installing.The length of every section of upper and lower track 1,2 is between 2-3.5 rice, so that transport down-hole to, be provided with two row's silk holes in the both sides, track plates two ends of every section of upper and lower track 1,2, fasteningly after the track plates joint between two sections of upper and lower tracks 1,2 penetrates a hole by supporting plate 6 with bolt be connected as a body.As shown in Figure 4, the width of supporting plate 6 is identical with the width of track plates 4.The joint of the chain 3 on every section of lower railway 2 is fixedly linked integral by chain shaft pin 7.
Get on the right track and 1 to be connected to form by U-shaped material 9 and above-mentioned track plates 4, U-shaped material 9 adopts U-shaped steel, and the bottom vertical of track plates 4 and U-shaped material 9 is connected as a body.The width of track plates 4 is greater than the width of U-shaped material 9; The track plates 4 of upper and lower track 1,2 is fixedly linked respectively by the bolt head of fastener 8 and anchor pole 5, thus is arranged on anchor pole 5 by upper and lower track 1,2.Fastener 8 adopts the fixing card rail fastener of gauge pull bar, and upper and lower two tracks 1,2 are fixed on the sidewall in tunnel with two row's anchor poles 5 respectively, and anchor pole 5 is fixed in the sidewall rock in tunnel by boring.
Track installation, first on the bolt head of each anchor pole 5, a nut 10 is first screwed in, a fastener 8 is inserted on the bolt head of anchor pole 5, get on the right track 1 U-shaped material 9 Open Side Down, track plates 4 is put into the groove of fastener 8, a fastener 8 is installed on the bolt head of anchor pole 5 again, then, then a nut 10 is installed by two fastener jam-packeds on anchor pole 5.Now, get on the right track 1 by track plates 4 with groove contact be lifted on lower railway 2 chain 3 directly over.With same installation method, the track plates 4 of lower railway 2 is fixed on the bolt head of following row's anchor pole 5.Get on the right track 1 the groove of U-shaped material 9 and the chain 3 of lower railway 2 corresponding; Distance between upper and lower track 1,2 just in time can load onto the described chassis of the application.Track also can as stated above, be arranged on the support in tunnel with screw.
Chassis adopts the side walking assembly of excavating machine to convert, and the part of walking assembly comprises guide wheel, caterpillar wheel, driven wheel, running motor 12 and installs the chassis member 11 of these parts.Vertical connecting base plate plate 13 on chassis member 11, chassis plate 13 is one piece of rectangular box plate body (part affecting driven wheel and guide wheel running being cut off), and the length of chassis plate 13 is greater than the car length of fixed mine wagon 30.The width of chassis plate 13 equals the width of chain 3, and the height of chassis plate 13 is greater than 0.4 meter, and chassis plate 13 is vertical with chassis member 11 to be connected as a body.On chassis plate 13, be vertically provided with row's roller shaft, roller shaft be provided with roller 14, the external diameter of roller 14 be less than get on the right track 1 the A/F of U-shaped material 9, roller 14 can get on the right track 1 U-shaped material 9 groove in move back and forth.
The chassis of having reequiped is arranged on upper and lower track 1,2, starts running motor 12 and chassis can be made to move back and forth between upper and lower track 1,2.
Loading-unloading vehicle system adopts the arm type structure design of people, as shown in Figure 2, loading-unloading vehicle system by two symmetrical universal joint assembly 15, swing arm 16, forearms 34, embrace hull 17 (being equivalent to palm) and supporting oil cylinder forms.Two universal joint assemblies 15 are arranged with at the two ends, below of chassis plate 13, universal joint assembly 15 adopts cardan universal joint, one end and the chassis plate 13 of universal joint assembly 15 are connected as a body, and the other end of universal joint assembly 15 and one end (major part) of swing arm 16 are connected as a body.The cross plate of universal joint assembly 15 after fixing and the upper linea angulata of chassis plate 13 parallel, and can not obliquely rotate to make swing arm 16.
Swing arm 16 is one section of two ends is the trapezoidal square tube body that circular arc is shut, Connection Block 35 is for connection provided with on the other end (microcephaly) of swing arm 16, the shape of Connection Block 35 is the two boards body composition taken the shape of the letter U, one end being vertically connected on swing arm 16 of the two boards body symmetry of Connection Block 35, Connection Block 35 is provided with symmetrical pin hole, and described pin hole is for connection forearm 34.The shape of forearm 34 is identical with swing arm 16, is provided with pin hole in microcephaly one end of forearm 34, and the Connection Block 35 that pin hole and swing arm 16 are inserted by pivot pin in microcephaly one end of forearm 34 is connected as a body.Major part one end and the dop 23 of forearm 34 are fixedly linked integral.
Two hoist cylinders 18 are respectively equipped with between two swing arms 16 and chassis plate 13, for controlling the lifting of two swing arms 16, hoist cylinder 18 adopts bidirectional hydraulic oil cylinder, the two ends of hoist cylinder 18 adopt the connection mode of bulb assembly 37, bulb assembly 37 comprises ball cap and bulb two parts, ball cap with bulb is respectively equipped with one section of hitching post (automobile steering ball that) for being connected.Hoist cylinder 18 by two bulb assemblies 37 respectively with swing arm 16 above, the side of chassis plate 13 is fixedly linked integral.The ball cap of hoist cylinder 18 is separately fixed in swing arm 16, chassis plate 13.The swing arm 16 of every side, hoist cylinder 18 and chassis plate 13 form triangle, synchronously handle two hoist cylinders 18 one end of two swing arms 16 can be made to do synchronous dipping and heaving.
Between inside two swing arms 16 of symmetry (one end near universal joint assembly), be provided with two folding oil cylinders 19, as shown in Figure 3, folding oil cylinder 19 adopts two-way base Earrings type hydraulic ram, and base 20 docking of two folding oil cylinders 19 is connected as a body.The earrings of the other end of two folding oil cylinders 19 is fixedly linked integral respectively by the pin 22 of earring seats 21 and the inner side of two swing arms 16, and two earring seats 21 are separately fixed at the inner side of swing arm 16, and two folding oil cylinders 19 are on same longitudinal axis.Synchronous manipulation two folding oil cylinders 19 can make two swing arms 16 synchronously outwards open or inward collapsible.
Oil cylinder of small arm 36 is provided with; oil cylinder of small arm 36 adopts Earrings type bidirectional hydraulic oil cylinder; the two ends of oil cylinder of small arm 36 are connected as a body respectively by above-mentioned earring seats 21 and swing arm 16, forearm 34, and oil cylinder of small arm 36 and elevating ram 18 be not on same longitudinal axis on the swing arm 16 and forearm 34 of every side.Synchronous manipulation two oil cylinder of small arms 36 can make the synchronous upwards rise of two forearms 34 or decline, and during rise, forearm 34 can be in directly over swing arm 16.In like manner, Connection Block 35, oil cylinder of small arm 36 also can be arranged on below swing arm 16, forearm 34;
The outer end major part of two forearms 34 is provided with dop 23, the shape of dop 23 is semicircular body (being similar to the major part half of connecting rod), vertically be provided with semicircle orifice in the middle, two ends of dop 23, the center of circle of upper and lower two semicircle orifices is on the diameter line that same is vertical with semicircle.A hole is provided with in the both sides of semicircle orifice.End socket 24 is connected with at the two ends of dop 23, the shape of end socket 24 is horizontal semicircular body, semicircle orifice is provided with in end socket 24, a hole is provided with in the both sides of semicircle orifice, the end socket 24 silk hole of screw and dop 23 is fixedly linked integral, after two end sockets 24 are connected with dop 23, four semicircle orifices form the relative circular hole in two positions, for installing spindle nose 31.
In dop 23, be provided with flange 25, flange 25 periphery symmetry be provided with two spindle noses 31, the spindle nose 31 of flange 25 is fixed on dop 23 by end socket 24, and flange 25 can swing in dop 23.Flange 25 is provided with a hole, for installing rotation motor 26.
The flange 25 of both sides is connected to rotation motor 26, and rotation motor 26 adopts low speed hydraulic motor, and rotation motor 26 is screwed on flange 25.The output shaft of two rotation motors 26 is corresponding and on same longitudinal axis.
The output shaft of two rotation motors 26 connects respectively and embraces hull 17, the outer middle side part embracing hull 17 is vertical with the output shaft of rotation motor 26 to be connected as a body.Embracing hull 17 is plate bodys that one piece of periphery is provided with flange 27, and the width of flange 27 is greater than 3 centimetres.The top cross-sectional plane of flange 27 is groove shape, flange 27 makes to embrace hull 17 and forms a groove, rectangular breach 28 (indentation, there does not have flange) is provided with in the bottom of embracing hull 17, breach 28 can be stuck on the drawing head assembly 29 of fixed mine wagon 30, and the groove of two armfuls of hulls 17 just in time can block the two ends, compartment of fixed mine wagon 30.
Entrucking bucket 32, as shown in Figure 5, form with the compartment transformation of the way of above-mentioned fixed mine wagon 30, it is motionless that the two ends in compartment snap in the part of embracing hull 17, strengthen the cross-sectional plane in the middle part of compartment, make the peripheral cross-sectional plane of the cross-sectional plane in the middle part of entrucking bucket 32 and armful hull 17 equal, like this, the middle part of entrucking bucket 32 with the outer of armful hull 17 on same straight line, can make the stand-down that material is less during entrucking.The length of entrucking bucket 32 is less than the car length of fixed mine wagon 30, in order to avoid material leaks outside during entrucking.The middle part of entrucking bucket 32 and two ends are linked into an integrated entity by staircase structural model 33 (bending).
The power control system of folding-jib wall hanging loading/unloading vehicles machine: this system introduces the high pressure oil of Hydraulic Station of down-hole or liquid is propulsion source, is connected with each hydraulic ram, HM Hydraulic Motor by control desk and conduit under fluid pressure, valve.Control desk is located on chassis and (does not draw in figure).
Power control system is also applicable to pneumatic power, it is to be transported to the high pressure air of down-hole for propulsion source, high pressure air is incorporated on pneumatic operation bench, hydraulic actuating cylinder is changed into cylinder, HM Hydraulic Motor changes air motor into and just can carry out operation (corresponding pipeline, valve also will be changed).
When unloading, fixed mine wagon 30 is shifted onto folding-jib wall hanging dress, the side of car unloader, open hydraulic power source or source of the gas, operate lifting oil cylinder 18, oil cylinder of small arm 36 adjustment embraces the orientation of hull 17, handling folding oil cylinder 19 makes an armful hull 17 outwards open, manipulation rotation motor 26 makes to embrace the both sides, compartment that hull 17 faces fixed mine wagon 30, manipulation folding oil cylinder 19 closes up makes two armfuls of hulls 17 firmly embrace the both sides, compartment of fixed mine wagon 30, operate lifting oil cylinder 18 makes fixed mine wagon 30 raise deorbit, handling oil cylinder of small arm 36 makes fixed mine wagon 30 near chassis (keeping mine car mouth when turning to upwards), handle two rotation motor 26 synchronous rotaries, the opening of fixed mine wagon 30 is rotated facing to the backward lower continuation in chassis, goods in compartment is just drawn off completely, reverse above-mentioned manipulation process, is put back into original place by fixed mine wagon 30.
During entrucking, entrucking bucket 32 is stuck in two and embraces between hulls 17, make entrucking bucket 32 contact bulk freight and rotate entrucking bucket, material is by rotating in entrucking bucket 32, and reversible control is unloaded process, just can carry out car loading operation.
Claims (1)
1. a manufacture method for folding-jib wall hanging loading-unloading vehicle machine, feature is: folding-jib wall hanging loading-unloading vehicle machine is made up of track, chassis, loading-unloading vehicle system and power control system;
Track divides upper and lower two, and upper and lower two tracks (1,2) are on same perpendicular line, and upper and lower two tracks (1,2) are parallel to each other;
Lower railway (2) is connected to form by chain (3) and track plates (4), and chain (3) adopts the walking chain of excavating machine, and what chain (3) was straight is fixed on above track plates (4); Track plates (4) is rectangular plate body, and the width of track plates (4) is greater than the width of chain (3), and the both sides of track plates (4) are circular arc, so that be fixed on anchor pole (5) when installing; The length of every section of upper and lower track (1,2) between 2-3.5 rice so that transport down-hole to; Be provided with two row's silk holes in the both sides, track plates two ends of every section of upper and lower track (1,2), fasteningly after the track plates joint between two sections of upper and lower tracks (1,2) penetrates a hole by supporting plate (6) with bolt be connected as a body; The width of supporting plate (6) is identical with the width of track plates (4); The joint of the chain (3) on every section of lower railway (2) is fixedly linked integral by chain shaft pin (7);
Get on the right track (1) be connected to form by U-shaped material (9) and above-mentioned track plates (4), U-shaped material (9) adopts U-shaped steel, and the bottom vertical of track plates (4) and U-shaped material (9) is connected as a body; The width of track plates (4) is greater than the width of U-shaped material (9); The track plates (4) of upper and lower track (1,2) is fixedly linked respectively by the bolt head of fastener (8) and anchor pole (5), thus is arranged on anchor pole (5) by upper and lower track (1,2); Fastener (8) adopts the fixing card rail fastener of gauge pull bar, upper and lower two tracks (1,2) are fixed on the sidewall in tunnel with two rows' anchor pole (5) respectively, and anchor pole (5) is fixed in the sidewall rock in tunnel by boring;
Track installation, first on the bolt head of each anchor pole (5), a nut (10) is first screwed in, a fastener (8) is inserted on the bolt head of anchor pole (5), getting on the right track, Open Side Down for the U-shaped material (9) of (1), track plates (4) is put into the groove of fastener (8), a fastener (8) is installed again on the bolt head of anchor pole (5), then a nut (10) is installed by two fastener jam-packeds on anchor pole (5) then; Now, get on the right track (1) to be contacted with the groove of two fasteners (8) by track plates (4) be lifted on lower railway (2) chain (3) directly over; With same installation method, the track plates (4) of lower railway (2) is fixed on the bolt head of following row's anchor pole (5); The chain (3) of the groove of U-shaped material (9) of (1) and lower railway (2) of getting on the right track is corresponding; Distance between upper and lower track (1,2) just in time can load onto described chassis;
Chassis adopts the side walking assembly of excavating machine to convert, and the part of walking assembly comprises guide wheel, caterpillar wheel, driven wheel, running motor (12) and installs the chassis member (11) of these parts; The upper vertical connecting base plate plate (13) of chassis member (11), chassis plate (13) is one piece of rectangular box plate body, and the length of chassis plate (13) is greater than the car length of fixed mine wagon (30); The width of chassis plate (13) equals the width of chain (3), and the height of chassis plate (13) is greater than 0.4 meter, and chassis plate (13) is vertical with chassis member (11) to be connected as a body; Row's roller shaft is vertically provided with on chassis plate (13), roller shaft is provided with roller (14), the external diameter of roller (14) is less than the A/F of the U-shaped material (9) of get on the right track (1), and roller (14) can move back and forth in the groove of the U-shaped material (9) of get on the right track (1);
The chassis of having reequiped is arranged on upper and lower track (1,2), starts running motor (12) and chassis can be made to move back and forth between upper and lower track (1,2);
Loading-unloading vehicle system adopts the arm type structure design of people, loading-unloading vehicle system by two symmetrical universal joint assembly (15), swing arm (16), forearms (34), embrace hull (17) and supporting oil cylinder forms; Two universal joint assemblies (15) are arranged with at the two ends, below of chassis plate (13), universal joint assembly (15) adopts cardan universal joint, one end and the chassis plate (13) of universal joint assembly (15) are connected as a body, and the other end of universal joint assembly (15) and one end of swing arm (16) are connected as a body; The cross plate of universal joint assembly (15) after fixing and the upper linea angulata of chassis plate (13) parallel, and can not obliquely rotate to make swing arm (16);
Swing arm (16) is one section of two ends is the trapezoidal square tube body that circular arc is shut, Connection Block (35) is for connection provided with on the other end of swing arm (16), the shape of Connection Block (35) is the two boards body composition taken the shape of the letter U, one end being vertically connected on swing arm (16) of the two boards body symmetry of Connection Block (35), Connection Block (35) is provided with symmetrical pin hole, and described pin hole is for connection forearm (34); The shape of forearm (34) is identical with swing arm (16), be provided with pin hole in microcephaly one end of forearm (34), the Connection Block (35) that pin hole and swing arm (16) are inserted by pivot pin in microcephaly one end of forearm (34) is connected as a body; Major part one end and the dop (23) of forearm (34) are fixedly linked integral;
Two hoist cylinders (18) are respectively equipped with between two swing arms (16) and chassis plate (13), for controlling the lifting of two swing arms (16), hoist cylinder (18) adopts bidirectional hydraulic oil cylinder, the two ends of hoist cylinder (18) adopt the connection mode of bulb assembly (37), bulb assembly (37) comprises ball cap and bulb two parts, ball cap with bulb is respectively equipped with one section of hitching post for being connected; Hoist cylinder (18) by two bulb assemblies (37) respectively with swing arm (16) above, the side of chassis plate (13) is fixedly linked integral; The ball cap of hoist cylinder (18) is separately fixed in swing arm (16), chassis plate (13); The swing arm (16) of every side, hoist cylinder (18) and chassis plate (13) form triangle, synchronously handle two hoist cylinders (18) one end of two swing arms (16) can be made to do synchronous dipping and heaving;
Between two swing arm (16) inner sides of symmetry, be provided with two folding oil cylinders (19), folding oil cylinder (19) adopts two-way base Earrings type hydraulic ram, and base (20) docking of two folding oil cylinders (19) is connected as a body; The earrings of the other end of two folding oil cylinders (19) is fixedly linked integral respectively by the pin (22) of earring seats (21) and the inner side of two swing arms (16), two earring seats (21) are separately fixed at the inner side of swing arm (16), and two folding oil cylinders (19) are on same longitudinal axis; Synchronous manipulation two folding oil cylinders (19) can make two swing arms (16) synchronously outwards open or inward collapsible;
Oil cylinder of small arm (36) is provided with; oil cylinder of small arm (36) adopts Earrings type bidirectional hydraulic oil cylinder; the two ends of oil cylinder of small arm (36) are connected as a body respectively by above-mentioned earring seats (21) and swing arm (16), forearm (34), and oil cylinder of small arm (36) and elevating ram (18) be not on same longitudinal axis on the swing arm (16) and forearm (34) of every side; Synchronous manipulation two oil cylinder of small arms (36) can make the synchronous upwards rise of two forearms (34) or decline, and during rise, forearm (34) can be in directly over swing arm (16);
The outer end major part of two forearms (34) is provided with dop (23), the shape of dop (23) is semicircular body, vertically be provided with semicircle orifice in the middle, two ends of dop (23), the center of circle of upper and lower two semicircle orifices is on the diameter line that same is vertical with semicircle; A hole is provided with in the both sides of semicircle orifice; End socket (24) is connected with at the two ends of dop (23), the shape of end socket (24) is horizontal semicircular body, semicircle orifice is provided with in end socket (24), a hole is provided with in the both sides of semicircle orifice, end socket (24) the silk hole of screw and dop (23) is fixedly linked integral, after two end sockets (24) are connected with dop (23), four semicircle orifices form the relative circular hole in two positions, for installing spindle nose (31);
Flange (25) is provided with in dop (23), flange (25) periphery symmetry be provided with two spindle noses (31), the spindle nose (31) of flange (25) is fixed on dop (23) by end socket (24), and flange (25) can swing in dop (23); Flange (25) is provided with a hole, for installing rotation motor (26);
The flange (25) of both sides is connected to rotation motor (26), and rotation motor (26) adopts low speed hydraulic motor, and rotation motor (26) is screwed on flange (25); The output shaft of two rotation motors (26) is corresponding and on same longitudinal axis;
The output shaft of two rotation motors (26) connects respectively and embraces hull (17), the outer middle side part embracing hull (17) is vertical with the output shaft of rotation motor (26) to be connected as a body; Embracing hull (17) is the plate body that one piece of periphery is provided with flange (27), and the width of flange (27) is greater than 3 centimetres; The top cross-sectional plane of flange (27) is groove shape, flange (27) makes to embrace hull (17) and forms a groove, rectangular breach (28) is provided with in the bottom of embracing hull (17), breach (28) can be stuck on the drawing head assembly (29) of fixed mine wagon (30), and the groove of two armfuls of hulls (17) just in time can block the two ends, compartment of fixed mine wagon (30);
Entrucking bucket (32), form with the compartment transformation of the way of above-mentioned fixed mine wagon (30), it is motionless that the two ends in compartment snap in the part of embracing hull (17), strengthen the cross-sectional plane in the middle part of compartment, the cross-sectional plane making entrucking bucket (32) middle part is equal with the peripheral cross-sectional plane embracing hull (17), like this, the middle part of entrucking bucket (32) with the outer of armful hull (17) on same straight line, can make the stand-down that material is less during entrucking; The length of entrucking bucket (32) is less than the car length of fixed mine wagon (30), in order to avoid material leaks outside during entrucking; The middle part of entrucking bucket (32) and two ends are linked into an integrated entity by staircase structural model (33);
The power control system of folding-jib wall hanging loading-unloading vehicle machine: this system introduces the high pressure oil of Hydraulic Station of down-hole or liquid is propulsion source, is connected with each hydraulic ram, HM Hydraulic Motor by control desk and conduit under fluid pressure, valve; Control desk is located on chassis;
Power control system is also applicable to pneumatic power, and it is to be transported to the high pressure air of down-hole for propulsion source, is incorporated into by high pressure air on pneumatic operation bench, hydraulic actuating cylinder is changed into cylinder, HM Hydraulic Motor changes air motor into and just can carry out operation;
When unloading, fixed mine wagon (30) is shifted onto the side of folding-jib wall hanging loading-unloading vehicle machine, open hydraulic power source or source of the gas, operate lifting oil cylinder (18), the orientation of hull (17) is embraced in oil cylinder of small arm (36) adjustment, handling folding oil cylinder (19) makes an armful hull (17) outwards open, manipulation rotation motor (26) makes to embrace the both sides, compartment that hull (17) faces fixed mine wagon (30), manipulation folding oil cylinder (19) is closed up makes two armfuls of hulls (17) firmly embrace the both sides, compartment of fixed mine wagon (30), operate lifting oil cylinder (18) makes fixed mine wagon (30) raise deorbit, handling oil cylinder of small arm (36) makes fixed mine wagon (30) near chassis, handle two rotation motor (26) synchronous rotaries, the opening of fixed mine wagon (30) is rotated facing to the backward lower continuation in chassis, goods in compartment is just drawn off completely, reverse above-mentioned manipulation process, is put back into original place by fixed mine wagon (30),
During entrucking, entrucking bucket (32) being stuck in two embraces between hull (17), entrucking bucket (32) is made to contact bulk freight and rotate entrucking bucket, material is by rotating in entrucking bucket (32), reversible control is unloaded process, just can carry out car loading operation.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310669422.3A CN103708245B (en) | 2013-12-05 | 2013-12-05 | The manufacture of folding-jib wall hanging loading-unloading vehicle machine, installation and using method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310669422.3A CN103708245B (en) | 2013-12-05 | 2013-12-05 | The manufacture of folding-jib wall hanging loading-unloading vehicle machine, installation and using method |
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| Publication Number | Publication Date |
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| CN103708245A CN103708245A (en) | 2014-04-09 |
| CN103708245B true CN103708245B (en) | 2016-01-20 |
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| US8256355B2 (en) * | 2011-02-07 | 2012-09-04 | Coalcap, Llc | Cover system for open top rail cars |
| CN102785949B (en) * | 2012-08-11 | 2014-08-20 | 冯世英 | Wall-mounted unloading machine |
| CN102785947B (en) * | 2012-08-11 | 2014-11-05 | 冯世英 | Suspended type tramcar loading and unloading machine |
| CN203143720U (en) * | 2013-03-14 | 2013-08-21 | 中国矿业大学 | Automatic feeding and discharging device for mine |
| CN103303809B (en) * | 2013-06-26 | 2015-07-08 | 北京诚田恒业煤矿设备有限公司 | Turret type hydraulic loader for underground coal mine |
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Effective date of registration: 20170818 Address after: Haian County Economic Development Zone of Jiangsu Province, Nantong City, 226600 West Town Industrial Zone Patentee after: Jiangsu power prestige cutting and folding machine bed Co., Ltd Address before: Room 1, unit 34, building 235000, Li Yuan new village, Huaibei, Anhui, China Patentee before: Feng Zheng |
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