CN1037358C - Semi-automatic bottling machine - Google Patents
Semi-automatic bottling machine Download PDFInfo
- Publication number
- CN1037358C CN1037358C CN 90108475 CN90108475A CN1037358C CN 1037358 C CN1037358 C CN 1037358C CN 90108475 CN90108475 CN 90108475 CN 90108475 A CN90108475 A CN 90108475A CN 1037358 C CN1037358 C CN 1037358C
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- China
- Prior art keywords
- pin
- machine
- main shaft
- hopper loader
- guide rail
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- Expired - Fee Related
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Abstract
The present invention relates to a semi-automatic bottling machine for wine brewing industry. Sticky and wet raw materials used for wine brewing are uniformly and loosely laid and scattered in a retort layer by layer by the machine, and the radius of the raw materials laid and scattered is enlarged according to the gradual increase of the radius from the bottom of a retort to the upper part. The machine comprises a charging device, a loading device, an electric brush device, a main transmission mechanism and a repeatedly positioning device for the whole machine, wherein the materials can be uniformly and loosely laid and scattered in the retort by the loading device, and the loading device is also provided with a computer controlling feeding; the electric brush device reliably provides the loading device and the computer with electricity. The retort can be filled by the machine replacing burdensome manual work, so labor intensity is reduced, and labor is saved. Wine yield is stabilized and improved.
Description
The present invention relates to a kind of industry machine that brews alcoholic beverages, use when being specially adapted to make the liquor loaded steamer, also can use sticking wet feed material, require the evenly loose industry of blanking to use at other.
Rice steamer is that the industry that brews alcoholic beverages is used for a kind of special utensil of wine.Rice steamer is rounded, and the band tapering is gradually little to the bottom radius by Zeng Kou, and many apertures are arranged on the rice steamer baseplane.In the loaded steamer process, the below of rice steamer is connected with steam, evenly loosely will accomplish that neither running vapour does not press vapour again in the interspersed matter process from level to level.And the sticking humidity of the raw material that brews alcoholic beverages is bigger, is difficult to realize this operation with general charging machine.So up to now, all produce the factory of liquor, and particularly the tenderly white brewery resemble Xinghuacun Fen Liquor Brewery, Shanxi is still continuing to use heavy over the past thousands of years manual loaded steamer.
The purpose of this invention is to provide a kind of half from a bottling machine, with brew alcoholic beverages required sticking wet feed material evenly loosely from level to level spreading in rice steamer, and the radius that can make progress according to the bottom from rice steamer increases gradually, and the radius of increase spreading raw material, thereby realize replacing heavy manual loaded steamer with the machine loaded steamer, reduce labor intensity, save manpower, stabilize and increase the yield of liquor.
A kind of semi-automatic bottling machine of the industry that is used for brewing alcoholic beverages comprises: a feeding device, form by hopper, inclination travelling belt and horizontal conveying belt, and be used for the desired raw material that brews alcoholic beverages is sent into hopper loader from hopper; A hopper loader that is installed in main shaft 8, hopper loader can revolution, lifting and tangential movement, be used for material that travelling belt is sent into evenly loosely spreading in rice steamer, and can increase the blanking radius gradually according to the radius of rice steamer, the COMPUTER DETECTION mechanism of feed supplement at random also is installed on hopper loader; A main drive gear is made up of rotating shaft and mariages thick stick, makes hopper loader do lifting, turning motion; One is installed in the vertical brushgear of main shaft, form by brush and conducting ring, brush and power supply join, brush contacts with conducting ring, the lead that connects conducting ring is connected with motor, computer, electro-magnet, clutch coupling, limit switch respectively by the main shaft endoporus,, can reliably power when lifting and tangential movement in revolution to guarantee hopper loader; A complete machine repeated positioning device that is installed in the guide rail front end is made up of with the band pin lever that is installed in the guide rail front end the pin-and-hole that bumps that is installed in the frame front end.When entering the working position, machine guarantees that the position is certain; A rack section is used for described feeding device, main drive gear, hopper loader, brushgear being supported and being fixed in the above; An electric control cabinet, the operation of semi-automatic bottling machine and control section are installed in the cabinet, and the workman can finish the operation to machine before Electric Appliance Cabinet.
The invention will be further described below in conjunction with accompanying drawing.
Fig. 1 is the side structure synoptic diagram of semi-automatic bottling machine.
Fig. 2 is the plan structure synoptic diagram that semi-automatic bottling is wanted.
Fig. 3 is the Facad structure synoptic diagram of semi-automatic bottling machine.
Fig. 4 is an electric control cabinet.
Fig. 5 is the Facad structure synoptic diagram of hopper loader.
Fig. 6 is the plan structure synoptic diagram of hopper loader.
Fig. 7 is a material interruption-forming plate.
Fig. 8 is secondary feed opening.
Fig. 9 is straight line and the corner mechanical manipulator in the hopper loader.
Figure 10 is the pin mechanism that bumps of adjusting device shown in Figure 9.
Figure 11 is the structural representation of control hopper loader tangential movement.
Figure 12 is the main drive gear of semi-automatic bottling machine.
Figure 13 is mounted in main shaft 8 vertical brushgears.
Figure 14 is mounted in the complete machine repeated positioning device of guide rail 15 front ends.
The working process of semi-automatic bottling machine is, presses the button of electric control cabinet 3, and after machining, machine enters the loaded steamer position.The workman is the material hopper 1 of packing into, and inclination travelling belt 4 is delivered to material on the horizontal conveying belt 5, and horizontal conveying belt is sent material into hopper loader 11, material through hopper loader evenly loosely spreading in rice steamer.In the interspersed matter process, hopper loader is a center steering with main shaft 8, is driven by leading screw 9 and rises, and is driven by horizontal screw lead in the hopper loader 18 and moves along radial direction.Adorn a limiting plate 2 at the hopper place, so that the material amount that enters in the hopper loader is even.
In the loaded steamer process, hopper loader has three motions, promptly turns round, rising and tangential movement.
As shown in figure 12: the main drive gear of semi-automatic bottling machine is made up of rotating shaft, two turn-screw, is installed in frame 6 tops.Alternating current machine is by worm screw 58, worm gear 59,8 revolutions of key 60 drive shaft.Direct-current machine is by worm screw 64, worm gear 63, drive with pin 65 and be fixed on gear 57 on the worm gear 63, drive two gears 56, these two gears drive two screws 55 that are fixed together with them respectively, driving two leading screws 9 rises synchronously or descends, by 60 guiding of the key on the main shaft, cover 62 is kept apart two cover transmissions.For reliable work, two cover transmission systems are fixing by supporting plate 53,54 and pressure strip 62.
Figure 11 is the structural representation of control hopper loader tangential movement.The hopper loader tangential movement is by being installed in horizontal screw lead 18 and the guide rail 19 on the hopper loader, being installed in garden post guide rail 48, T type guide rail 49, roller 50 and retainer 51 on the main shaft 8, and is installed in that screw 52 on the T type guide rail 49 realizes.When horizontal screw lead 18 rotates, because screw 52 is fixed on the T type guide rail 49 that is connected with main shaft 8, be installed in guide rail 19 on the hopper loader along with the motion of horizontal screw lead 18 is moved along garden post guide rail 48 and T type guide rail 49, hopper loader is moved horizontally.
Fig. 5 is the structural representation of hopper loader.27 is casings among the figure.Material is sent into hopper loader from travelling belt, at first drops on the plate 17 that gathers materials on casing top, pushes material chamber 16 by 14 pairs of straight lines and corner mechanical manipulator 21 again, pushes expect the periphery of interruption-forming plate 23 and material mouthful adjustable plate 30 then to, to main feed opening.
Ratio from the garden heart of rice steamer to the required blanking of periphery on the basis of material interruption-forming plate 23 gradients, can be adjusted adjustable plate 30.Computer random feed supplement mechanism also is installed on the hopper loader, when a certain regional temperature raises in the rice steamer, straight line and corner mechanical manipulator corner is increased, blanking increases.
Computer random feed supplement mechanism adopts 12 semiconductor temperature sensors, is divided into the random temperature state that charge level in the rice steamer is detected in several zones on the radius of rice steamer.Under normal circumstances, certain by straight line and corner mechanical manipulator corner that chain 20 drives, the even interspersed matter of hopper loader.When a certain regional temperature raise in the rice steamer, temperature sensor 12 was sent its signal of experiencing into computer 10, passes to the pin mechanism that bumps shown in Figure 10 again.Computer control electro-magnet 42 pulling guide pillars 43 make the inclined-plane on the guide pillar promote backing pin 22 elongations, and straight line and corner mechanical manipulator 21 corners are increased, and blanking increases.Figure 10 bumps 38--adjustment screw in the pin mechanism, 39--thread bush, 40--spring, 4--nut, 42--electro-magnet, 43--guide pillar, 44--guide pin bushing, 45--spring.
The automatically controlled part of computer random feed supplement mechanism adopts standard STD bus type microsystem, and motherboard is MS-9102A, Z-80Acpu; The A/D change-over panel is two TP-8406; The switching value input/output board is MS-4306.Its principle of work is as follows: the temperature-sensitive signal that semiconductor temperature sensor records, after normalization, become the standard signal of 0～5V, through the A/D conversion analog quantity is become digital quantity again, computer is according to the deviation of sample temperature, carry out switching value output control by the MS-4306 plate, and control the break-make of electromagnet coil current by rly..
After material came out from main feed opening 31, the material that has three groups of rotating machine arms 24 to fall was broken up and is delivered to secondary feed opening 35, according to the sectorial area spreading in rice steamer.Be provided with a trace in the lower end of hopper loader and take off dull and stereotyped 13.Hopper loader is interspersed matter from level to level, in rice steamer that required material is all packed into till.
In the interspersed matter process, along with hopper loader rises, the blanking radius of hopper loader increases gradually according to the tapering of rice steamer.In hopper loader tangential movement process, be fixed in shifting board that the rope traction on the T type guide rail 49 is connected 26 by an end and move round about, thereby realized that the blanking radius increases gradually along slideway.Return spring 25 is connected on the movable plate washer 26 in Fig. 5 stocking device structure synoptic diagram, is fixed with wing plate 32 among Fig. 6 on shifting board 26, during change in radius, adjusts main feed opening gradient.
Figure 13 is mounted in main shaft 8 vertical brushgears, and 12 brushes and conducting ring are arranged, and is used for guaranteeing that hopper loader can power when revolution, lifting and tangential movement reliably.
Insulation axle 66 is installed on the main shaft 8, fixes with screw, and brush 72 is pressed on the conducting ring 73 by a spring by the pilot hole of brush socket 70, reliably contacts with conducting ring to keep brush.The brush lead is drawn by insulation forcing screw 71 intermediary holes from the brush permanent sleeve, is connected with power supply, and the lead that connects conducting ring is connected with motor, computer, electro-magnet, clutch coupling, limit switch respectively by main shaft, insulation axle 66 endoporus.In the course of the work, be pressed on the dead ring 74 on the insulation axle 66 by forcing screw 75, conducting ring 73 rotates with connecting main shaft 8, and can move up and down along tail rod.Brush 72 is fixed on the brush socket 70, also moves up and down with main shaft 8.
Tail rod 67,76 is fixed on the frame 6 among Figure 13, is separately fixed on the bearing 68 on the guide arm 69,77.Slide up and down along tail rod 67,76.The 78th, bearing race snap, bearing 79 are contained on the insulation axle 66.
Figure 14 is mounted in rack rail 15 ends and is used for the device of complete machine resetting.80--mounting among the figure, the 81--complete machine retreats vernier switch, 82--bearing support, 83--band pin lever, 84--axle, 85--electro-magnet, 86--return spring, 87--retaining plate, 88--bearing, 89--spring.
When machine entered the working position, the pin-and-hole that bumps that is fixed on the frame front end bumped on the pin that is fixed on guide rail 15 front end band pin levers 83, and lever is depressed, and pin enters pin-and-hole, and the position is certain when entering the working position with the assurance machine at every turn.After machine works was finished, machine needed when guide rail is deactivated the position, and electro-magnet 85 is with the long-armed pull-up of lever, and pin is transferred to from pin-and-hole.When band pin lever is run into vernier switch 81, electric motor starting, the machine position of deactivating backward.
The present invention compared with prior art has the following advantages:
1, the hopper loader of semi-automatic bottling machine can be controlled turning down, lifting and tangential movement at main drive gear.The blanking radius of feed opening can increase gradually with the radius of rice steamer, and has computer random to detect feed supplement mechanism, and is evenly loose to keep loaded steamer, neither runs vapour and do not press vapour again.
2, main drive gear of the present invention adopts single rotary main shaft, mariages thick stick transmission mechanism, makes hopper loader steadily carry out motions such as lifting, revolution reliably.
3, brushgear of the present invention is installed in the main shaft upper end, and brush and power supply join.Brush contacts with conducting ring, and the lead that connects conducting ring is connected with motor, computer, electro-magnet, clutch coupling, limit switch respectively.Brush and conducting ring move up and down with main shaft, and conducting ring also rotates with main shaft, can both reliably power to guarantee the hopper loader arbitrary operational state.
4, locating device of the present invention: when machine entered the working position, the pin-and-hole that bumps that is installed in the frame front end bumped on the pin of the band pin lever 87 of guide rail front end, and lever is depressed, and pin enters pin-and-hole.When machine was deactivated the position, electro-magnet will be with the long-armed pull-up of lever, and pin is dialled from pin-and-hole.The complete machine repeated positioning device is simple in structure, and accurate positioning is safe and reliable.
5, semi-automatic bottling machine has replaced heavy artificial loaded steamer with the machine loaded steamer, has improved labor condition, has alleviated working strength of workers, and has stabilized and increased the yield of liquor.
Below be main technical data of the present invention:
Complete machine moves forward and backward: speed: 0.28m/s
Motor speed: 1500r.p.m (AC)
Power of motor: 0.8kw
Material loading travelling belt: speed: adjustable
Motor speed: 1500r.p.m (DC)
Power of motor: 0.8kw
Inclination travelling belt inclination angle: 45 ° of hopper loaders: major and minor feed opening maximum length: 1150mm
Major and minor feed opening minimum length: 950mm
Major and minor feed opening variation range: 950～1150mm
Fast lifting speed: 15mm/s
Lift velocity: 52mm/min at a slow speed
Motor speed: 750r.p.m (DC)
Power of motor: 1.1kw
Velocity of rotation: 4r/min
Motor speed: 690r.p.m (AC)
Power of motor: 1.5kw
Tangential movement speed: 12mm/min
Straight line and corner mechanical manipulator: point-to-point speed: 0.48m/s
Angle range: 0～41 °
Rotating machine arm: two groups of rotating speed: 62r/min of 96 pawls
One group of rotating speed: 124r/min of 112 pawls
Main feed opening forms plate: length: 1100mm
Big end width: 300mm
Small end width: 100mm
Secondary feed opening: big end: 150mm
Small end: 40mm
Two side plate angles of inclination: big end: 24 °
Small end: 30 °
Two side plate width: 360～380mm
Motor speed: 940r.p.m (AC)
Power of motor: 1.5kw
Electromagnetic clutch: 5kgm.
Claims (4)
1, a kind of semi-automatic bottling machine of the industry that is used for brewing alcoholic beverages, it comprises: frame 6, the feeding device of forming by inclination travelling belt 4 and horizontal conveying belt 5, be installed in the main drive gear of frame top, be installed in the hopper loader 11 on the main drive gear main shaft 8, be installed in the brushgear 7 of main shaft 8 upper ends, be installed in the complete machine repeated positioning device 14 of guide rail front end, electric control cabinet 3 is characterized in that:
A, the plate 17 that gathers materials is arranged on the casing top of hopper loader, 14 pairs of straight line and corner mechanical manipulators 21 that driven by chain are housed in hopper loader, three groups of rotating machine arms 24 are arranged below main feed opening 31, secondary feed opening 35 is fan-shaped, computer random feed supplement mechanism is installed on the hopper loader, when a certain regional temperature raises in the rice steamer, straight line and corner mechanical manipulator 21 corners are increased, blanking increases;
B, main drive gear are made up of single live spindle 8, two turn-screw 9, alternating current machine is by worm screw 58,8 rotations of worm gear 59 drive shaft, direct-current machine drives the gear 57 that is fixed together with worm gear 63 by worm screw 64, worm gear 63 and drives two gears 56, these two gears drive two screw 55 transmissions that are fixed together with them respectively, two leading screws 9 are risen or decline synchronously, by 60 guiding of the key on the main shaft, thereby make steadily revolution and lifting reliably of hopper loader;
C, be installed in the vertical brushgear of main shaft and form by 12 brushes and conducting ring, brush 72 joins with power supply, brush 72 contacts with conducting ring 73, the lead that connects conducting ring 73 is connected with motor, computer, electro-magnet, clutch coupling, limit switch respectively by main shaft 8 endoporus, brush 72 and conducting ring 73 move up and down with main shaft 8, and conducting ring 73 also rotates with main shaft.
2, semi-automatic bottling machine according to claim 1, it is characterized in that: the computer random feed supplement mechanism that is installed on the hopper loader 11 adopts 12 semiconductor temperature sensors, on the radius of rice steamer, be divided into several zones and detect the random temperature state of charge level in the rice steamer, when a certain regional temperature raises, temperature sensor 12 is sent signal into computer, computer control electro-magnet iron 42 pulling guide pillars 43, inclined-plane on the guide pillar 43 promotes backing pin 22 elongations, the corner of straight line and corner mechanical manipulator 21 is increased, and blanking increases.
3, semi-automatic bottling machine according to claim 1 is characterized in that being equipped with on the main feed opening 31 shifting board 26, be fixed with wireline on the shifting board 26, the other end of wireline is fixed on the T type guide rail 49, T type guide rail 49 is fixed on the main shaft 8, during hopper loader 11 tangential movements, rope traction shifting board 26 on the T type guide rail 49 moves in the opposite direction, and the radius of feed opening is increased gradually.
4, the semi-automatic bottling machine according to claim 1 complete machine repeated positioning device that it is characterized in that being installed in the guide rail front end is made up of the pin mechanism that bumps that bumps pin-and-hole and be installed in guide rail 15 front ends that is installed in frame 6 front ends; When machine enters the working position, bump pin-and-hole and bump on the pin of band pin lever 83, lever to be depressed, pin enters pin-and-hole, and when machine was deactivated the position, electro-magnet 85 will be with the long-armed pull-up of pin lever 83, and pin is transferred to from pin-and-hole.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 90108475 CN1037358C (en) | 1990-10-15 | 1990-10-15 | Semi-automatic bottling machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 90108475 CN1037358C (en) | 1990-10-15 | 1990-10-15 | Semi-automatic bottling machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1060869A CN1060869A (en) | 1992-05-06 |
| CN1037358C true CN1037358C (en) | 1998-02-11 |
Family
ID=4881001
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 90108475 Expired - Fee Related CN1037358C (en) | 1990-10-15 | 1990-10-15 | Semi-automatic bottling machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN1037358C (en) |
Families Citing this family (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102070025A (en) * | 2010-11-30 | 2011-05-25 | 四川宜宾岷江机械制造有限责任公司 | Semi-automatic rice steamer loading device of solid brewing grain tank |
| CN102101594A (en) * | 2010-12-31 | 2011-06-22 | 四川宜宾岷江机械制造有限责任公司 | Automatic or semi-automatic device for spreading solid-state liquor-making grains in steamer |
| CN102161946B (en) * | 2011-01-31 | 2013-02-20 | 四川宜宾岷江机械制造有限责任公司 | Automatic or semi-automatic device for spreading solid-state liquor-making grains in steamer |
| CN102765609B (en) * | 2012-07-19 | 2014-11-19 | 中国食品发酵工业研究院 | Method and device for automatically and uniformly loading materials into white spirit steaming barrel |
| CN103101051B (en) * | 2013-01-18 | 2015-09-16 | 常州铭赛机器人科技股份有限公司 | A kind of Robot for steamer |
| CN103101773B (en) * | 2013-01-18 | 2015-10-28 | 常州铭赛机器人科技股份有限公司 | Full automaticity loaded steamer system and loaded steamer method thereof |
| CN103264901B (en) * | 2013-05-21 | 2015-09-30 | 中国科学院自动化研究所 | A kind of automatic intelligent bottling machine and loaded steamer thereof and feed process |
| CN104291122B (en) * | 2014-10-08 | 2016-09-07 | 绍兴滨海华强机械有限公司 | A kind of automatic distillation machine |
| CN105157365B (en) * | 2015-09-09 | 2017-05-31 | 武汉华星光电技术有限公司 | Roasting plant |
-
1990
- 1990-10-15 CN CN 90108475 patent/CN1037358C/en not_active Expired - Fee Related
Also Published As
| Publication number | Publication date |
|---|---|
| CN1060869A (en) | 1992-05-06 |
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