CN103722033B - The online wire-drawing frame of microwire enamelling machine - Google Patents
The online wire-drawing frame of microwire enamelling machine Download PDFInfo
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- CN103722033B CN103722033B CN201310672913.3A CN201310672913A CN103722033B CN 103722033 B CN103722033 B CN 103722033B CN 201310672913 A CN201310672913 A CN 201310672913A CN 103722033 B CN103722033 B CN 103722033B
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- wheel
- wire drawing
- wiredrawing step
- wire
- step pulley
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Abstract
The online wire-drawing frame of microwire enamelling machine, wire drawing motor drives constant speed wheel and constant speed belt wheel to rotate by toothed belt transmission, constant speed belt wheel drives the first gap bridge belt wheel by toothed belt transmission, respectively with first on wiredrawing step pulley, first time coaxial mounted pull-up silk ribbon wheel of wiredrawing step pulley, drop-down silk ribbon wheel rotates, with the coaxial mounted second gap bridge belt wheel of the first gap bridge belt wheel by toothed belt transmission drive respectively with second on wiredrawing step pulley, second time coaxial mounted pull-up silk ribbon wheel of wiredrawing step pulley, drop-down silk ribbon wheel rotates, upper, between lower wiredrawing step pulley, Wire drawing die holder and outlet mold are installed, constant speed wheel below is provided with loop line wheel and guide wheel, the tensioning of enamel-covered wire wire rod connects upper wiredrawing step pulley, the wiredrawing step pulley, constant speed wheel, loop line wheel and guide wheel, enamel-covered wire wire rod between described upper and lower wiredrawing step pulley during cabling through Wire drawing die holder.The present invention can guarantee that the online wire drawing of fine bare wire runs well production continuously, ensures quality and the performance of fine enameled wire.
Description
Technical field
The present invention relates to enamel-covered wire manufacturing equipment, particularly relate to the online wire-drawing frame in microwire enamelling machine.
Background technology
In the manufacture process of enamel-covered wire, for big-and-middle enamel-covered wire, usually in enamelling machine, online wire-drawing process is provided with, namely by the thickness that the wire drawing of copper bare wire requires to user by wire drawing die and pulling wheel, and then paint, cure, the operations such as take-up, and for fine enameled wire, because fine enameled wire wire diameter is smaller, easily disconnection fault is caused in the production process of enamelling machine possessing large center line wire drawing function, therefore, conventional microwire enamelling machine does not possess online wire drawing function, but first utilize special wire drawing machine first to carry out after wire drawing becomes glass-coated microwire finished product, glass-coated microwire is processed into enamel-covered wire by recycling enamelling machine, this fine enameled wire manufacture method that wire drawing function is separated with Production of Enamel Wires, certain impact is brought to the quality of glass-coated microwire enamel-covered wire and performance.
Summary of the invention
Applicant carries out studying and improving for the above-mentioned shortcoming that prior art exists, and provides a kind of microwire enamelling machine online wire-drawing frame, and it can guarantee that the online wire drawing of fine bare wire runs well production continuously, ensures quality and the performance of fine enameled wire.
The technical solution adopted in the present invention is as follows:
The online wire-drawing frame of microwire enamelling machine, comprise the wire drawing motor be contained in frame, the output of wire drawing motor installs driving pulley, driving pulley connects the first constant speed belt wheel by the first Timing Belt, first constant speed belt wheel and constant speed take turns the one end being installed on constant speed wheel shaft, the other end of constant speed wheel shaft is provided with the second constant speed belt wheel, second constant speed belt wheel is taken turns with the first pull-up silk ribbon by the second Timing Belt order, first drop-down silk ribbon wheel, first gap bridge belt wheel connects, on first pull-up silk ribbon wheel and first, wiredrawing step pulley is arranged on the two ends of axle in wire drawing respectively, first drop-down silk ribbon wheel and first time wiredrawing step pulley are arranged on the two ends of axle in lower wire drawing respectively, in upper wire drawing, in axle and lower wire drawing, the periphery of axle is socketed with wire drawing outer shaft and lower wire drawing outer shaft respectively, and interior axle, between outer shaft, bearing is housed, upper wire drawing outer shaft and lower wire drawing outer shaft are supported in frame by bearing block, on second pull-up silk ribbon wheel and second, wiredrawing step pulley is arranged on the two ends of wire drawing outer shaft respectively, second drop-down silk ribbon wheel and second time wiredrawing step pulley are arranged on the two ends of lower wire drawing outer shaft respectively, and described all upper wiredrawing step pulleys and all lower wiredrawing step pulleys are arranged on the same side, first gap bridge belt wheel and the second gap bridge belt wheel are coaxially installed, and the second gap bridge belt wheel is taken turns with the second pull-up silk ribbon by the 3rd Timing Belt order, the second drop-down silk ribbon is taken turns and is connected, install Wire drawing die holder between wiredrawing step pulley and lower wiredrawing step pulley on described, between Wire drawing die holder and constant speed are taken turns, be provided with wire drawing outlet die, the below of constant speed wheel respectively device has loop line to take turns and guide wheel, the tensioning of enamel-covered wire wire rod order connects the wheel face of following each wheel: wiredrawing step pulley, constant speed wheel, loop line wheel and guide wheel on wiredrawing step pulley on wiredrawing step pulley on first, first time wiredrawing step pulley, second, second time wiredrawing step pulley, second, enamel-covered wire wire rod between described upper and lower wiredrawing step pulley during cabling through Wire drawing die holder.
Its further technical scheme is:
Described frame is provided with regulating wheel, solderless wrapped connection the 3rd Timing Belt on regulating wheel.
Described frame is provided with the first tensioning apparatus of the second Timing Belt and the second tensioning apparatus of the 3rd Timing Belt.
Technique effect of the present invention:
Wire-drawing frame of the present invention has broken the general layout that domestic conventional microwire enamelling machine does not have online wire drawing function, alleviate the labour intensity producing glass-coated microwire enamel-covered wire enterprise, by the constant speed effect of the wire-drawing operation of two groups of wiredrawing step pulleys, Synchronous Belt Drives and constant speed wheel, guarantee that the online wire drawing of fine bare wire runs well production continuously, ensure quality and the performance of fine enameled wire, meet the high-performance electric equipment products of high speed development to the requirement of glass-coated microwire enamel-covered wire.
Accompanying drawing explanation
Fig. 1 is main TV structure schematic diagram of the present invention.
Fig. 2 is backsight structural representation of the present invention.
Fig. 3 is left TV structure schematic diagram of the present invention.
Fig. 4 is right TV structure schematic diagram of the present invention.
Wherein: 1, wire drawing motor; 2, driving pulley; 3, the first Timing Belt; 4, the first constant speed belt wheel; 5, constant speed wheel; 6, constant speed wheel shaft; 7, the second constant speed belt wheel; 8, the second Timing Belt; 9, the first pull-up silk ribbon wheel; 10, the first drop-down silk ribbon wheel; 11, the first gap bridge belt wheel; 12, wiredrawing step pulley on first; 13, first time wiredrawing step pulley; 14, axle in upper wire drawing; 15, axle in lower wire drawing; 16, upper wire drawing outer shaft; 17, lower wire drawing outer shaft; 18, the second pull-up silk ribbon wheel; 19, wiredrawing step pulley on second; 20, the second drop-down silk ribbon wheel; 21, second time wiredrawing step pulley; 22, the second gap bridge belt wheel; 23, the 3rd Timing Belt; 24, bearing block; 25, Wire drawing die holder; 26, wire drawing outlet die; 27, loop line wheel; 28, guide wheel; 29, regulating wheel; 30, the first tensioning apparatus; 31, the second tensioning apparatus; 32, frame; 33, base; 34, enamel-covered wire wire rod.
Detailed description of the invention
Below in conjunction with accompanying drawing, the specific embodiment of the present invention is described.
See Fig. 3, wire drawing motor 1 is contained in frame 32, and the output of wire drawing motor 1 installs driving pulley 2, and driving pulley 2 connects the first constant speed belt wheel 4 by the first Timing Belt 3, first constant speed belt wheel 4 takes turns with constant speed one end that 5 are installed on constant speed wheel shaft 6, drives constant speed wheel 5 to rotate thus.
See Fig. 3, the other end of constant speed wheel shaft 6 is provided with the second constant speed belt wheel 7, see Fig. 2, second constant speed belt wheel 7 takes turns 9 by the second Timing Belt 8 order with the first pull-up silk ribbon, first drop-down silk ribbon wheel 10, first gap bridge belt wheel 11 connects, see Fig. 4, on first pull-up silk ribbon wheel 9 and first, wiredrawing step pulley 12 is arranged on the two ends of axle 14 in wire drawing respectively, first drop-down silk ribbon wheel 10 and first time wiredrawing step pulley 13 are arranged on the two ends of axle 15 in lower wire drawing respectively, drive wiredrawing step pulley 12 and first time wiredrawing step pulley 13 on first to rotate thus and wire drawing is carried out to enamel-covered wire wire rod 34, in upper wire drawing, in axle 14 and lower wire drawing, the periphery of axle 15 is socketed with wire drawing outer shaft 16 and lower wire drawing outer shaft 17 respectively, and in upper wire drawing between axle 14 and upper wire drawing outer shaft 16, all bearing is housed between axle 15 and lower wire drawing outer shaft 17 in lower wire drawing, upper wire drawing outer shaft 16 and lower wire drawing outer shaft 17 are supported in frame 32 by bearing and bearing block 24, on second pull-up silk ribbon wheel 18 and second, wiredrawing step pulley 19 is arranged on the two ends of wire drawing outer shaft 16 respectively, second drop-down silk ribbon wheel 20 and second time wiredrawing step pulley 21 are arranged on the two ends of lower wire drawing outer shaft 17 respectively, described all upper wiredrawing step pulleys and all lower wiredrawing step pulleys are arranged on the same side, first gap bridge belt wheel 11 and the second gap bridge belt wheel 22 are coaxially installed, and described installation shaft is supported in frame 32, see Fig. 2, the second gap bridge belt wheel 22 take turns the 18, second drop-down silk ribbon by the 3rd Timing Belt 23 order and the second pull-up silk ribbon and is taken turns 20 and be connected, and in drive second, wiredrawing step pulley 19 and second time wiredrawing step pulley 21 rotate and carry out wire drawing to enamel-covered wire wire rod 34 thus, see Fig. 1, Fig. 4, between wiredrawing step pulley and lower wiredrawing step pulley, Wire drawing die holder 25 is installed on described, between Wire drawing die holder 25 and constant speed take turns 5, be provided with wire drawing outlet die 26, device has loop line to take turns 33 in 27 and guide wheel 28, Fig. 3 respectively the below of constant speed wheel 5 is the base for supporting of frame 32.
See Fig. 2, frame 32 is provided with regulating wheel 29, solderless wrapped connection the 3rd Timing Belt 23 on regulating wheel 29, and frame 32 is provided with the first tensioning apparatus 30 of the second Timing Belt 8 and the second tensioning apparatus 31 of the 3rd Timing Belt 23.
See Fig. 1, the tensioning of enamel-covered wire wire rod 34 order connects the wheel face of following each wheel: wiredrawing step pulley 19, constant speed wheel 5, loop line wheel 27 and guide wheel 28 on wiredrawing step pulley 19, second time wiredrawing step pulley 21, second on wiredrawing step pulley 12, first time wiredrawing step pulley 13, second on first, enamel-covered wire wire rod 34 on described between wiredrawing step pulley and described lower wiredrawing step pulley during cabling through Wire drawing die holder 25.
The course of work:
See Fig. 3, wire drawing motor 1 rotates, and drives the first constant speed belt wheel 4, constant speed wheel shaft 6 rotates by the first Timing Belt 3, drives constant speed wheel 5 and the second constant speed belt wheel 7 to rotate thus.See Fig. 3, second constant speed belt wheel 7 is taken turns the 9, first drop-down silk ribbon by the second Timing Belt 8 and the first pull-up silk ribbon and is taken turns the 10, first gap bridge belt wheel 11 synchronous axial system, and by the second tensioning apparatus 31 tensioning first Timing Belt 8, see Fig. 4, the drop-down silk ribbon wheel 10 of first pull-up silk ribbon wheel 9, first drives again wiredrawing step pulley 12, first time wiredrawing step pulley 13 on coaxial mounted first to rotate respectively, and the speed ratio that the diameter difference of taking turns 10 by the first pull-up silk ribbon wheel 9 and the first drop-down silk ribbon produces realizes first wire drawing; See Fig. 2, Fig. 3, first gap bridge belt wheel 11 rotates under the first Timing Belt 8 acts on, coaxial mounted second gap bridge belt wheel 22 is driven to rotate, second gap bridge belt wheel 22 is taken turns the 18, second drop-down silk ribbon by the 3rd Timing Belt 23 and the second pull-up silk ribbon and is taken turns 20 synchronous axial system, see Fig. 4, second pull-up silk ribbon wheel 18, second drop-down silk ribbon wheel 20 drives again wiredrawing step pulley 19, second time wiredrawing step pulley 21 on coaxial mounted second to rotate respectively, and the speed ratio produced by the diameter difference of wiredrawing step pulley 19 on second and second time wiredrawing step pulley 21 realizes second wire drawing.
See Fig. 1, enamel-covered wire wire rod 34 sequentially passes through wiredrawing step pulley 19, second time wiredrawing step pulley 21 on wiredrawing step pulley 12 on entrance A, first, Wire drawing die holder 25, first time wiredrawing step pulley 13, Wire drawing die holder 25, second and realizes wire drawing.See Fig. 3, wire drawing motor 1 rotates, drive the first constant speed belt wheel 4 by the first Timing Belt 3, constant speed wheel shaft 6 rotates, constant speed wheel 5 is driven to rotate thus, see Fig. 1, draw the wire rod 34 through wire drawing of wiredrawing step pulley 19 output from second by wire drawing outlet die 26, complete last one wire drawing, wire rod 34 after last one wire drawing sequentially passes through constant speed wheel 5, loop line wheel 27, and take turns 5 Shang Raoji roads in constant speed, to prevent wire rod 34 from skidding on constant speed wheel 5, finally there is guide wheel 28 that wire rod 34 is delivered to lower road (annealing) operation via B point.
Wire-drawing frame of the present invention has broken the general layout that domestic conventional microwire enamelling machine does not have online wire drawing function, alleviate the labour intensity producing glass-coated microwire enamel-covered wire enterprise, by wire-drawing operation and the Synchronous Belt Drives of two groups of wiredrawing step pulleys, guarantee that the online wire drawing of fine bare wire runs well production continuously, ensure quality and the performance of fine enameled wire, meet the high-performance electric equipment products of high speed development to the requirement of glass-coated microwire enamel-covered wire.
More than describing is explanation of the invention, and be not the restriction to invention, limited range of the present invention, see claim, within protection scope of the present invention, can do any type of amendment.
Claims (3)
1. the online wire-drawing frame of microwire enamelling machine, comprise the wire drawing motor (1) be contained in frame (32), it is characterized in that: the output of wire drawing motor (1) installs driving pulley (2), driving pulley (2) connects the first constant speed belt wheel (4) by the first Timing Belt (3), first constant speed belt wheel (4) and constant speed take turns one end that (5) are installed on constant speed wheel shaft (6), the other end of constant speed wheel shaft (6) is provided with the second constant speed belt wheel (7), second constant speed belt wheel (7) is taken turns (9) with the first pull-up silk ribbon by the second Timing Belt (8) order, first drop-down silk ribbon wheel (10), first gap bridge belt wheel (11) connects, first pull-up silk ribbon wheel (9) is arranged on one end of axle in wire drawing (14), on first, wiredrawing step pulley (12) is arranged on the other end of axle in wire drawing (14), first drop-down silk ribbon wheel (10) is arranged on one end of axle (15) in lower wire drawing, first time wiredrawing step pulley (13) is arranged on the other end of axle (15) in lower wire drawing, in upper wire drawing, the periphery of axle (14) is socketed with wire drawing outer shaft (16), in lower wire drawing, the periphery of axle (15) is socketed with lower wire drawing outer shaft (17), and in upper wire drawing between axle (14) and upper wire drawing outer shaft (16), all bearing is housed between axle (15) and lower wire drawing outer shaft (17) in lower wire drawing, upper wire drawing outer shaft (16) and lower wire drawing outer shaft (17) are supported in frame (32) by bearing block (24), second pull-up silk ribbon wheel (18) is arranged on one end of wire drawing outer shaft (16), on second, wiredrawing step pulley (19) is arranged on the other end of wire drawing outer shaft (16), second drop-down silk ribbon wheel (20) is arranged on one end of lower wire drawing outer shaft (17), second time wiredrawing step pulley (21) is arranged on the other end of lower wire drawing outer shaft (17), and all upper wiredrawing step pulleys and all lower wiredrawing step pulleys are arranged on the same side, first gap bridge belt wheel (11) and the second gap bridge belt wheel (22) are coaxially installed, and the second gap bridge belt wheel (22) takes turns (18) by the 3rd Timing Belt (23) order with the second pull-up silk ribbon, the second drop-down silk ribbon is taken turns (20) and is connected, on all, between wiredrawing step pulley and all lower wiredrawing step pulleys, Wire drawing die holder (25) is installed, take turns between (5) at Wire drawing die holder (25) and constant speed and wire drawing outlet die (26) be installed, constant speed wheel (5) below respectively device have loop line take turns (27) and guide wheel (28), the tensioning of enamel-covered wire wire rod order connects the wheel face of following each wheel: wiredrawing step pulley (12) on first, first time wiredrawing step pulley (13), wiredrawing step pulley (19) on second, second time wiredrawing step pulley (21), wiredrawing step pulley (19) on second, constant speed wheel (5), loop line wheel (27) and guide wheel (28), enamel-covered wire wire rod is on first between wiredrawing step pulley (12) and first time wiredrawing step pulley (13), on first time wiredrawing step pulley (13) and second between wiredrawing step pulley (19), on second between wiredrawing step pulley (19) and second time wiredrawing step pulley (21) during cabling all through Wire drawing die holder (25).
2. according to the online wire-drawing frame of microwire enamelling machine according to claim 1, it is characterized in that: described frame (32) is provided with regulating wheel (29), the upper solderless wrapped connection the 3rd Timing Belt (23) of regulating wheel (29).
3. according to the online wire-drawing frame of microwire enamelling machine according to claim 1, it is characterized in that: described frame (32) is provided with first tensioning apparatus (30) of the second Timing Belt (8) and second tensioning apparatus (31) of the 3rd Timing Belt (23).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310672913.3A CN103722033B (en) | 2013-12-12 | 2013-12-12 | The online wire-drawing frame of microwire enamelling machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310672913.3A CN103722033B (en) | 2013-12-12 | 2013-12-12 | The online wire-drawing frame of microwire enamelling machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103722033A CN103722033A (en) | 2014-04-16 |
| CN103722033B true CN103722033B (en) | 2015-08-26 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310672913.3A Expired - Fee Related CN103722033B (en) | 2013-12-12 | 2013-12-12 | The online wire-drawing frame of microwire enamelling machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN103722033B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108648885B (en) * | 2018-05-14 | 2019-07-12 | 宁波金田新材料有限公司 | A kind of continuous large capacity take-up production technology of small dimension enameled wire high speed |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4045992A (en) * | 1976-06-04 | 1977-09-06 | Amtel, Inc. | Dancer pulley mechanism |
| CN202316594U (en) * | 2011-11-25 | 2012-07-11 | 无锡西玛梅达电工有限公司 | Driving structure of wire-drawing wheel and wire-drawing constant-speed wheel of high-speed wire-drawing enamelling machine |
| CN202363178U (en) * | 2011-11-25 | 2012-08-01 | 无锡市梅达电工机械有限公司 | Enamelling machine wire drawing and takeup device |
| CN203197022U (en) * | 2013-04-16 | 2013-09-18 | 杭州星冠机械科技有限公司 | Metal wire drawing machine |
| CN203664380U (en) * | 2013-12-12 | 2014-06-25 | 无锡市梅达电工机械有限公司 | On-line wire drawing device of microwire enamelling machine |
-
2013
- 2013-12-12 CN CN201310672913.3A patent/CN103722033B/en not_active Expired - Fee Related
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4045992A (en) * | 1976-06-04 | 1977-09-06 | Amtel, Inc. | Dancer pulley mechanism |
| CN202316594U (en) * | 2011-11-25 | 2012-07-11 | 无锡西玛梅达电工有限公司 | Driving structure of wire-drawing wheel and wire-drawing constant-speed wheel of high-speed wire-drawing enamelling machine |
| CN202363178U (en) * | 2011-11-25 | 2012-08-01 | 无锡市梅达电工机械有限公司 | Enamelling machine wire drawing and takeup device |
| CN203197022U (en) * | 2013-04-16 | 2013-09-18 | 杭州星冠机械科技有限公司 | Metal wire drawing machine |
| CN203664380U (en) * | 2013-12-12 | 2014-06-25 | 无锡市梅达电工机械有限公司 | On-line wire drawing device of microwire enamelling machine |
Also Published As
| Publication number | Publication date |
|---|---|
| CN103722033A (en) | 2014-04-16 |
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Granted publication date: 20150826 Termination date: 20191212 |