CN105363824B - Flute profile wire line continuous producing apparatus - Google Patents
Flute profile wire line continuous producing apparatus Download PDFInfo
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- CN105363824B CN105363824B CN201510884774.XA CN201510884774A CN105363824B CN 105363824 B CN105363824 B CN 105363824B CN 201510884774 A CN201510884774 A CN 201510884774A CN 105363824 B CN105363824 B CN 105363824B
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- machine
- flute profile
- paying out
- tension force
- wire
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C37/00—Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape
- B21C37/04—Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape of bars or wire
- B21C37/045—Manufacture of wire or bars with particular section or properties
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Metal Extraction Processes (AREA)
Abstract
The present invention relates to a kind of flute profile wire line continuous producing apparatus, including the first paying out machine, first flute profile roller rolling machine, infrared ray external measuring instrument, second flute profile roller rolling machine, first flute profile die wire drawing machine, second flute profile die wire drawing machine, water tank, wheeled annealing machine, the second paying out machine, wire machine, solder bath, cooling hair dryer and the admission machine set gradually from copper bar feedstock direction；Tension force dancing wheel is respectively equipped between first paying out machine and first flute profile roller rolling machine, between infrared ray external measuring instrument and second flute profile roller rolling machine, between second flute profile roller rolling machine and first flute profile die wire drawing machine, between first flute profile die wire drawing machine and second flute profile die wire drawing machine, between the second paying out machine and wire machine, between cooling hair dryer and admission machine.The present invention can avoid excessively transporting operation, and whole production line continuous productive process is once-forming.
Description
Technical field
The present invention relates to a kind of flute profile wire line production equipment, especially a kind of flute profile wire line continuous producing apparatus.
Background technology
Flute profile wire line continuous producing apparatus are the important composition equipment of special-shaped line processing, in recent years, in flute profile line
The mode of wire drawing is used in production mostly, i.e. copper bar through paying out machine unwrapping wire, by multiple tracks flute profile die wire drawing machine wire drawing shaping
Take-up sabot afterwards；Then go to annealing operation, unwrapping wire, take-up sabot after annealed machine annealing returns again to wire operation, unwrapping wire,
Through wire machine wire, through scolding tin, then through disk in cooling drying take-up, production is completed.
Such production technology is to realize automation on surface, meets the requirement of production, but this mode is existed
Very big the drawbacks of.First, when the wire drawing of flute profile line is produced, the ratio requirement to each passage mould is very high, and deviation is big, easily makes
Into broken string, deviation is small, and conductor shaping is inadequate, causes mass loss；Secondly, when the wire drawing of flute profile line is produced, the requirement to mould
Also higher, the size of tolerance has an impact to product quality and production efficiency；Again, when the wire drawing of flute profile line is produced, production
Efficiency is very low.Simultaneously as whole production process is, it is necessary to turn several operations, the labour intensity of workman is very big, recruitment and equipment institute
The area of occupancy is also larger, and the production cost of each side is all higher, is unfavorable for scale management.
The content of the invention
The purpose of the present invention is to overcome the deficiencies in the prior art, there is provided continuously production sets a kind of flute profile wire line
It is standby, can avoid excessively transporting operation, whole production line continuous productive process is once-forming.
According to the technical scheme that the present invention is provided, a kind of flute profile wire line continuous producing apparatus, including from copper bar charging side
Rolled to the first paying out machine for setting gradually, first flute profile roller rolling machine, infrared ray external measuring instrument, second flute profile roll
Machine, first flute profile die wire drawing machine, second flute profile die wire drawing machine, water tank, wheeled annealing machine, the second paying out machine, wire machine, weldering
Molten tin bath, cooling hair dryer and admission machine；It is characterized in that：Is provided between first paying out machine and first flute profile roller rolling machine
One tension force dancing wheel；The second tension force dancing is provided between infrared ray external measuring instrument and second flute profile roller rolling machine
Wheel；The 3rd tension force dancing wheel is provided between second flute profile roller rolling machine and first flute profile die wire drawing machine；First groove
The 4th tension force dancing wheel is provided between shape die wire drawing machine and second flute profile die wire drawing machine；Second paying out machine and wire machine it
Between be provided with the 5th tension force dancing wheel；The 6th tension force dancing wheel is provided between cooling hair dryer and admission machine.
First paying out machine and the second paying out machine are active centering paying out machine.
Also include electrical control cabinet and electric cabinet.
Flute profile wire line continuous producing apparatus of the present invention be production line balance, be all provided between each operation it is tensioned from
Dynamic adjusting apparatus, it is ensured that the synchronism of linear velocity between each operation, it is ensured that do not break, not loose ends；Due to being production line balance, midway
Need not transport, production efficiency is very high, labor strength is very low, while recruitment greatly reduces；Due to only having used two
Wire drawing shaping mould, saves substantial amounts of wire-drawing die expense, and production cost is substantially reduced；Production efficiency improves a lot, together
When significantly reduce the labour intensity of operator.In addition less, the production cost of each side is all relatively low, can advise for occupation area of equipment
Mould is managed.
Brief description of the drawings
Fig. 1 is structural representation of the invention.
Specific embodiment
With reference to specific accompanying drawing, the invention will be further described.
As shown in Figure 1：The flute profile wire line continuous producing apparatus include the first paying out machine 1, the first tension force dancing
Wheel 2, first flute profile roller rolling machine 3, infrared ray external measuring instrument 4, the second tension force dancing wheel 5, second flute profile roll
Milling train 6, the 3rd tension force dancing wheel 7, first flute profile die wire drawing machine 8, the 4th tension force dancing wheel 9, second flute profile
Die wire drawing machine 10, water tank 11, wheeled annealing machine 12, the second paying out machine 13, the 5th tension force dancing wheel 14, wire machine 15, weldering
Molten tin bath 16, cooling hair dryer 17, the 6th tension force dancing wheel 18, admission machine 19, electrical control cabinet 20, electric cabinet 21 etc..
As shown in figure 1, the present invention includes that the first paying out machine 1 set gradually from copper bar feedstock direction, first flute profile roll
Roller mill 3, infrared ray external measuring instrument 4, second flute profile roller rolling machine 6, first flute profile die wire drawing machine 8, second flute profile
Die wire drawing machine 10, water tank 11, wheeled annealing machine 12, the second paying out machine 13, wire machine 15, solder bath 16, cooling hair dryer 17 and
Admission machine 19；The first tension force dancing wheel 2 is provided between first paying out machine 1 and first flute profile roller rolling machine 3；Outside infrared ray
The second tension force dancing wheel 5 is provided between cable diameter gauge 4 and second flute profile roller rolling machine 6；Second flute profile roller rolling machine 6
The 3rd tension force dancing wheel 7 is provided with and first flute profile die wire drawing machine 8 between；First flute profile die wire drawing machine 8 and second
The 4th tension force dancing wheel 9 is provided between flute profile die wire drawing machine 10；The 5th is provided between second paying out machine 13 and wire machine 15
Tension force dancing wheel 14；The 6th tension force dancing wheel 18 is provided between cooling hair dryer 17 and admission machine 19；
The paying out machine 13 of first paying out machine 1 and second is active centering paying out machine；
Present invention additionally comprises the electric cabinet 21 on the electrical control cabinet 20 and admission machine in equipment, it act as control
The synchronization of the linear velocity between each unwrapping wire of power supply and adjust automatically and each wire drawing machine, roller mill and admission machine of whole production line etc.
Property, it is ensured that the quality and production efficiency of production product.
Operation principle of the invention and the course of work：As shown in figure 1, copper bar first passes through first through the unwrapping wire of the first paying out machine 1
Tension force dancing wheel 2 enters the breaking down of first flute profile roller rolling machine 3, is detected by infrared ray external measuring instrument 4, again by second
Tension force dancing wheel 5 enters the finish rolling of second flute profile roller rolling machine 6, then enters first by the 3rd tension force dancing wheel 7
The just shaping of flute profile die wire drawing machine 8, then enter the finishing shape of second flute profile die wire drawing machine 10 by the 4th tension force dancing wheel 9, repair
Cleaned by water tank 11 after whole, then enter wheeled annealing machine 12 and anneal, the copper bar outlet after annealing with the second paying out machine 13 through putting
The line that goes out merges, and through the 5th tension force dancing wheel 14, again through the wire of wire machine 15 and then enters the scolding tin of solder bath 16, then through cold
But hair dryer 17 enters after the 6th tension force dancing wheel 18 disk on admission machine 19.Active centering unwrapping wire can avoid typically fixing unwrapping wire
The problem of the conductor bends that machine occurs, it is ensured that product quality；Payingoff speed is controlled by the first tension force dancing wheel 3, is kept away
Exempt from the too fast phenomenon for causing loose ends wired or drawing and attenuating slowly excessively of unwrapping wire to occur；Through two road flute profile roller rolling machine breaking down and finish rolling, mainly
It is rolling stock, the workload of road wire-drawing process after reduction；Again by two road wire-drawing process, the whole of flute profile and R angles is mainly carried out
Shape, it is ensured that the quality of product, per pass inter process is equipped with tension force dancing wheel, it is ensured that the synchronism between each operation, it is ensured that no
Break not loose ends, and the problem of broken string seldom occurs in pipelining, thus production process, while the speed of production is higher,
Reach as high as 200 ms/min；Wheeled annealing machine, its annealing speed is fast, and quality is guaranteed；Wire, scolding tin operation are an entirety,
The scolding tin in wire, conductive copper bar carries out cooling drying and processes immediately after out being processed through tin scraping afterwards from solder bath, through tension force
Control dancing wheel, finally carries out take-up sabot, and production is completed；Tension force is waved by each tension force between each operation in whole production line
Step wheel to automatically adjust, it is ensured that the synchronism between each operation, it is ensured that do not break not loose ends, pipelining, one-shot forming.
Claims (3)
1. a kind of flute profile wire line continuous producing apparatus, including the first paying out machine set gradually from copper bar feedstock direction（1）,
One flute profile roller rolling machine（3）, infrared ray external measuring instrument（4）, second flute profile roller rolling machine（6）, first flute profile die drawing
Silk machine（8）, second flute profile die wire drawing machine（10）, water tank（11）, wheeled annealing machine（12）, the second paying out machine（13）, wire machine
（15）, solder bath（16）, cooling hair dryer（17）And admission machine（19）；It is characterized in that：First paying out machine（1）With first
Flute profile roller rolling machine（3）Between be provided with the first tension force dancing wheel（2）；Infrared ray external measuring instrument（4）With second flute profile
Roller rolling machine（6）Between be provided with the second tension force dancing wheel（5）；Second flute profile roller rolling machine（6）With first flute profile mould
Wire drawing machine（8）Between be provided with the 3rd tension force dancing wheel（7）；First flute profile die wire drawing machine（8）With second flute profile die drawing
Silk machine（10）Between be provided with the 4th tension force dancing wheel（9）；Second paying out machine（13）With wire machine（15）Between be provided with the 5th
Tension force dancing wheel（14）；Cooling hair dryer（17）And admission machine（19）Between be provided with the 6th tension force dancing wheel（18）.
2. flute profile wire line continuous producing apparatus as claimed in claim 1, it is characterized in that：First paying out machine（1）With
Two paying out machines（13）It is active centering paying out machine.
3. flute profile wire line continuous producing apparatus as claimed in claim 1, it is characterized in that：Also include electrical control cabinet（20）With
Electric cabinet（21）.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510884774.XA CN105363824B (en) | 2015-12-04 | 2015-12-04 | Flute profile wire line continuous producing apparatus |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510884774.XA CN105363824B (en) | 2015-12-04 | 2015-12-04 | Flute profile wire line continuous producing apparatus |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105363824A CN105363824A (en) | 2016-03-02 |
| CN105363824B true CN105363824B (en) | 2017-07-07 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510884774.XA Active CN105363824B (en) | 2015-12-04 | 2015-12-04 | Flute profile wire line continuous producing apparatus |
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| CN (1) | CN105363824B (en) |
Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107243516A (en) * | 2017-06-29 | 2017-10-13 | 鹰潭市亨得利金属材料股份有限公司 | The channel section production line of automatic intelligent four and method |
| CN108115000A (en) * | 2018-01-04 | 2018-06-05 | 上海展屿金属科技有限公司 | A kind of manufacturing method and its device of small bore high-precision hairbrush anchor profile shapes |
| CN108746242A (en) * | 2018-06-22 | 2018-11-06 | 安徽品志合金新材料有限公司 | The preparation method of slide fastener production Y type shaped wires |
| CN109092916A (en) * | 2018-08-14 | 2018-12-28 | 重庆高科异型材制造有限公司 | Hardly possible deformation high alloy high-precision section material production technology and special-shaped microfilament production line |
| CN112139268A (en) * | 2020-08-11 | 2020-12-29 | 安徽楚江高新电材有限公司 | Device for online measurement and control of wire diameter |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS512626A (en) * | 1974-06-27 | 1976-01-10 | Showa Electric Wire & Cable Co | Suzumetsukidosenno seiho |
| JPH083713A (en) * | 1994-06-14 | 1996-01-09 | Totoku Electric Co Ltd | Manufacture of hot-dip coated wire |
| CN103708717A (en) * | 2013-12-17 | 2014-04-09 | 中天科技光纤有限公司 | Automatic treatment method and equipment for optical fiber drawing-rewinding and screening-slitting |
| CN204602859U (en) * | 2015-05-09 | 2015-09-02 | 江西广信铜业股份有限公司 | Tinned wird produces equipment integrating |
| CN105084784A (en) * | 2015-08-27 | 2015-11-25 | 江苏南方光纤科技有限公司 | Automatic coating-collecting device after wiredrawing fiber breakage of optical fiber perform and collecting method thereof |
| CN205289306U (en) * | 2015-12-04 | 2016-06-08 | 无锡统力电工有限公司 | Flute profile wire line continuous production equipment |
-
2015
- 2015-12-04 CN CN201510884774.XA patent/CN105363824B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS512626A (en) * | 1974-06-27 | 1976-01-10 | Showa Electric Wire & Cable Co | Suzumetsukidosenno seiho |
| JPH083713A (en) * | 1994-06-14 | 1996-01-09 | Totoku Electric Co Ltd | Manufacture of hot-dip coated wire |
| CN103708717A (en) * | 2013-12-17 | 2014-04-09 | 中天科技光纤有限公司 | Automatic treatment method and equipment for optical fiber drawing-rewinding and screening-slitting |
| CN204602859U (en) * | 2015-05-09 | 2015-09-02 | 江西广信铜业股份有限公司 | Tinned wird produces equipment integrating |
| CN105084784A (en) * | 2015-08-27 | 2015-11-25 | 江苏南方光纤科技有限公司 | Automatic coating-collecting device after wiredrawing fiber breakage of optical fiber perform and collecting method thereof |
| CN205289306U (en) * | 2015-12-04 | 2016-06-08 | 无锡统力电工有限公司 | Flute profile wire line continuous production equipment |
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| Publication number | Publication date |
|---|---|
| CN105363824A (en) | 2016-03-02 |
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| CB02 | Change of applicant information |
Address after: 214196, No. 22, Gong Gong Road, Donggang Town, Xishan District, Jiangsu, Wuxi Applicant after: WUXI TOLY ELECTRIC MAGNET WORK CO., LTD. Address before: 214196 A District, Donggang Town, Xishan District, Jiangsu, Wuxi Applicant before: Wuxi Toly Electric Co., Ltd. |
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| CP01 | Change in the name or title of a patent holder |
Address after: 214196, No. 22, Gong Gong Road, Donggang Town, Xishan District, Jiangsu, Wuxi Patentee after: WUXI TOLY ELECTRIC MAGNET WORK Co.,Ltd. Address before: 214196, No. 22, Gong Gong Road, Donggang Town, Xishan District, Jiangsu, Wuxi Patentee before: WUXI TOLY ELECTRIC WORKS Co.,Ltd. |
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| CP01 | Change in the name or title of a patent holder |