CN103699983A - Method employing industrial camera to obtain information to warehouse finished cigarettes according to case sealer sets - Google Patents

Abstract

The invention provides a method employing an industrial camera to obtain information to warehouse finished cigarettes according to case sealer sets. The method comprises the following steps: 'NO. 1 project bar code' labels are stuck on finished cigarette cases, wherein the labels contain the equipment number of an automatic printing labeller or a bar code printer, namely cigarette provenance information as well as cigarette mark and specification information; the finished cigarettes are sorted for warehousing, that is, before the finished cigarettes are warehoused, the industrial camera is employed to take pictures to obtain the cigarette provenance information and the cigarette mark and specification information on the 'NO. 1 project bar code' labels, and transmit the cigarette provenance information and the cigarette mark and specification information to a warehousing sorting control system through a network; the warehousing sorting control system sorts the finished cigarettes to various passages by a preset rule of correspondence with case sealers according to the acquired cigarette provenance information and cigarette mark and specification information, and the finished cigarettes are stacked and warehoused, thus achieving the purpose of sorting and warehousing the finished cigarettes according to the case sealer sets. The method provided by the invention has the advantages that a system is simple and reliable, hardware and software investment is lower, and the industrial camera is employed to simply and efficiently acquire case sealer numbers corresponding to the cigarettes to achieve the purpose of warehousing sorting according to the case sealer sets.

Description

Utilize industrial camera to obtain power information is put finished parts cigarette in storage method by joint sealing unit

Technical field

The invention belongs to part cigarette warehouse logistics technical field.

Background technology

In recent years, tobacco business, in informatization, according to the requirement of the unified platform, unified database, Unified Network (i.e. " three is unified "), was striven for the system integration, resource consolidation, information sharing.First project of " three systems-" is " the production of cigarettes decision making management system " that is called as " engineering "." engineering " determined the overall assembly scheme of " plan code fetch, logistic track, arrival are confirmed ", by grasping the multinomial data targets such as the cigarette trade mark, output, sales volume of tobacco business production of cigarettes and sales section, realize the industrial and commercial data integration of tobacco business and industry production of cigarettes is managed to timely, accurate, comprehensively monitoring management, further improving the science of industry production decision making management." engineering " requires the cigarette that every day, Mei Jia cigar mill produced all will carry out automatic code-printing, and stamp will be refined as to stamp to bar to part, then includes the stock of cigar mill in.On cigarette sale, Mei Jia branch office will carry out in-out-storehouse management according to bar code, so just can grasp bar tobacco board and quantity that sales company stocks up from factory, thereby controls the production and selling situation of cigarette." the engineering bar code " quoted is herein for to stick on the bar code on finished parts cigarette by " engineering " requirement.

Widespread use along with finished parts cigarette automated warehousing logistics system Yan factory, pattern with brand classification storage cannot meet the demand that cigarette factory realizes efficient quality tracing, the pattern of brand-new " by the storage of classifying of joint sealing unit " is more and more subject to an attention for each opium factory, brings into use at home in the finished parts cigarette automated warehousing logistics system such as part cigar mill.At present, adopting the pattern of " by the storage of classify of joint sealing unit " to realize part cigarette puts in storage to sort and mainly contains following two kinds of approach: approach one as shown in Figure 1, secondary antenatal in per tour, by " an engineering bar code " control system, the code section of each cartoning sealing machine planned production is sent to finished parts cigarette warehouse-in sorting system by network, part cigarette warehouse-in sorting system stores the information of receiving in database into.When part cigarette arrives as shown in the figure bar-code reader A position, reader is read " the engineering bar code " on part cigarette, and compares with the information in database, obtains the source of part cigarette, and then sorts warehouse-in by joint sealing unit.This kind of mode has following shortcoming in application: before 1) producing, " an engineering bar code " control system need send to finished parts cigarette warehouse-in sorting system by network by the code section of planned production, if when there is again scheduling in production run or adjusting the thing of code section and so between each unit, spending larger workload safeguards the related data of " an engineering bar code " control system and finished parts cigarette warehouse-in sorting system, if safeguard and will make not in time joint sealing unit and the entanglement of sorting path incidence relation, impact is produced.2) after the each bar code reading of bar-code reader A, from database, the information of searching is compared, and data query amount is large, to control system, has brought very large burden, affects efficiency.Approach two as shown in Figure 2, to increase bar-code reader B in every cartoning sealing machine exit, Real-time Obtaining is from each joint sealing unit part cigarette " an engineering bar code " out, pass to warehouse-in sorting system by data suitable opportunity, when part cigarette arrives bar-code reader A, reader A reads part cigarette " an engineering bar code ", compares with " an engineering bar code " that cartoning sealing machine exit bar-code reader B obtains, obtain the source of part cigarette, and then sort warehouse-in by joint sealing unit.Approach two is than approach one, solved a problem that scheduling occurs in production run again or adjust code section between each unit, but still had the following disadvantages: 1) bar-code reader is installed in each joint sealing unit exit, has high input, trouble spot is many.2) cartoning sealing machine is exported to put in storage to sort and has physically longer distance, and system must record finished parts plume codes all within the scope of this, though data volume does not have the data volume in approach one large, also has larger workload aspect data maintenance.3) if bar-code reader A and bar-code reader B in same control system, and process by PLC, restriction due to PLC memory capacity and processing speed, can not store part cigarette " an engineering bar code " information of oversize period, some part cigarette fails to arrive warehouse-in sorting mouthful for various reasons in specified time period, " an engineering bar code " information will be lost, and these part cigarettes will be by artificial treatment, and system availability is affected.4) if " the engineering bar code " that bar-code reader B obtains gathered by computer system, computer system passes to warehouse-in sorting system by network by bar code information again, and interface is many, flow chart of data processing is complicated.

Summary of the invention

For the deficiencies in the prior art, the object of the invention is to solve the deficiency that above-mentioned prior art exists, provide a kind of system simple and reliable, hardware and software drop into lower, utilize joint sealing plane No. corresponding to the simple effective acquisition part of industrial camera cigarette, realize part cigarette and by joint sealing unit, put the method for sorting in storage.

Object of the present invention is achieved through the following technical solutions:

Utilize industrial camera to obtain power information is put finished parts cigarette in storage method by joint sealing unit, method is as follows:

1) on the finished parts cigarette smoke box of dress joint sealing, stick " an engineering bar code " label, this label includes automatic printing labelling machine or bar code printer device number is source information, the part cigarette trade mark specification information of part cigarette;

2) put finished parts cigarette in storage sorting, before finished parts cigarette warehouse-in, utilize industrial camera to take and obtain source information and the part cigarette trade mark specification information on part cigarette " an engineering bar code " label, and be sent to warehouse-in sorting control system by network;

3) warehouse-in sorting control system is according to the source information and the part cigarette trade mark specification information that obtain, by advance by set with the cartoning sealing machine rule of correspondence, finished parts cigarette is sorted to each passage, carry out piling warehouse-in, realize finished parts cigarette and choose warehouse-in by cartoning sealing machine component.

The present invention can greatly reduce hardware and the software that part cigarette puts sorting in storage by joint sealing plane No. and drop into, and for final user reduces the maintenance workload of system, and it is high to sort efficiency.

Accompanying drawing explanation

Fig. 1 is a kind of cigarette warehouse-in sorting schematic diagram of prior art;

Fig. 2 is the another kind of part cigarette warehouse-in sorting schematic diagram of prior art;

Fig. 3 is " an engineering bar code " schematic diagram;

Fig. 4 is of the present invention cigarette warehouse-in sorting schematic diagram;

Fig. 5 is that industrial camera reads part cigarette " an engineering bar code " schematic diagram;

Fig. 6 is industrial camera and master controller connection diagram.

Embodiment

As shown in Figure 4, utilize industrial camera to obtain power information finished parts cigarette is as follows by the method for joint sealing unit warehouse-in:

1) on the finished parts cigarette smoke box of dress joint sealing, stick " an engineering bar code " label, this label includes following nine partial contents as shown in Figure 3:

1-" China Tobacco Corporation " icon,

2-" character is up to the standards ",

3-" being up to the standards " frames,

4-" Chinese tobacco " Chinese characters,

5-" CHINA TOBACCO " English characters,

6-production information character: be positioned at bar code symbol top, totally 20 bit digital.The 1-10 bit representation production time, represent that on Dec 27th, 09,14:13 divided as 0902271413; 11-13 bit representation workshop; 14-15 bit representation automatic printing labelling machine or bar code printer device number; 16 bit representation order of classes or grades at school (A-first class, B-second class, third class of C-, D-fourth class, R-day shift); 17-20 bit representation serial number,

7-bar code symbol,

8-for the character of eye recognition: totally 30 bit digital.1-6 quotes position latter six of industry cigarette product code counterpart case code, records this part case cigarette trade mark specification information; 7-14 quotes position < < tobacco business organization mechanism code > >, records the cigarette place of production; 15-20 represents the date of manufacture, represents 2009-02-25 as 090225; Careful mode is shown in 21 representatives, and (0-markets one's own products; 1-pools inside the province; 2-pools outside the province; 3-carrys out board supplied materials; 4-delivery outlet; 5-outlet; ); 22-30 position, represents random number, the uniqueness of warranty element case.

9-expression standard character (91);

Can find out for the 8th from above content, in bar code character, comprise the trade mark specification information of part cigarette, not comprise the relevant information of joint sealing unit.But in the 6th production information character, 14-15 bit representation automatic printing labelling machine or bar code printer device number, this means, from these two characters, can obtain the device number of " an engineering bar code " labelling machine cartoning sealing machine, the namely source of part cigarette.

2) put finished parts cigarette in storage sorting: before finished parts cigarette warehouse-in sorting arrangement, configure industrial camera, as shown in Figure 5, before finished parts cigarette warehouse-in, utilize industrial camera to take and obtain the production information character on part cigarette " an engineering bar code " label, extract the 14-15 position of character, obtain the device number of part cigarette " an engineering bar code " labelling machine, be part cigarette source---derive from which platform joint sealing unit, obtain finished parts cigarette and by joint sealing plane No., put the essential condition of sorting in storage, bar code information in while reading tag, obtain part cigarette trade mark specification information, subsidiary conditions as warehouse-in sorting, improve reliability, and by network, the information reading is sent to warehouse-in sorting control system, as shown in Figure 6, industrial camera is selected the smart camera with network interface, by industrial bus, accesses part cigarette warehouse-in sorting control system, transmits efficiently, fast data,

3) industrial camera sends the information of obtaining to warehouse-in sorting control system fast and efficiently by network, after control system obtaining information, by in advance by set with the cartoning sealing machine rule of correspondence, finished parts cigarette is sorted to each passage, carry out piling warehouse-in, realize finished parts cigarette and choose warehouse-in by cartoning sealing machine component.

As mentioned above, be only specific embodiments of the invention, can not limit scope of the present invention with this, equivalent variations and the modification according to patented claim protection domain of the present invention, done, all should still belong to protection scope of the present invention.

Claims (1)

1. utilize industrial camera to obtain power information is put finished parts cigarette in storage method by joint sealing unit, it is characterized in that, method is as follows:

1) on the finished parts cigarette smoke box of dress joint sealing, stick " an engineering bar code " label, this label includes automatic printing labelling machine or bar code printer device number is source information, the part cigarette trade mark specification information of part cigarette;

2) put finished parts cigarette in storage sorting, before finished parts cigarette warehouse-in, utilize industrial camera to take and obtain source information and the part cigarette trade mark specification information on part cigarette " an engineering bar code " label, and be sent to warehouse-in sorting control system by network;

3) warehouse-in sorting control system is according to the source information and the part cigarette trade mark specification information that obtain, by advance by set with the cartoning sealing machine rule of correspondence, finished parts cigarette is sorted to each passage, carry out piling warehouse-in, realize finished parts cigarette and choose warehouse-in by cartoning sealing machine component.

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