A kind of synthesis automatic transmission fluid and preparation method thereof
(1) technical field
The present invention relates to lubricating oil field, particularly to one synthesis automatic transmission fluid and preparation method thereof.
(2) background technology
Automatic transmission fluid is mainly used in the automatic speed-changing system of car and light truck it can also be used to large-scale dress
Carrying the change gearbox of car, power steering system, the transfer case etc. of farm machinery, it can make automobile automatically fit
Answer the impact of running resistance, improve the power performance of automobile, make the electromotor normal time be in optimum condition, fill
Divide and utilize engine power, be conducive to eliminating exhaust pollution, and vibrate little when starting without impact, speed change,
It is comfortable on when people take steadily.Along with the manufacturing development of automatic transmission, be used for lubricating, cool down,
Power transmission, hydraulic control, actuating device are protected and contribute to the automatic transmission fluid of smooth speed change no matter
In terms of extreme pressure and antiwear behavior, low temperature flowability, oxidation stability, or at detergent-dispersant performance and antirust
Property aspect, can not meet the requirement of Modern Automatic Transmissions lubrication protection the most.
(3) summary of the invention
The present invention is in order to make up the deficiencies in the prior art, it is provided that a kind of component rationally, extreme pressure and antiwear behavior,
Synthesis automatic transmission fluid that low temperature flowability, oxidation stability, detergent-dispersant performance and rust-preventing characteristic are good and
Preparation method.
The present invention is achieved through the following technical solutions:
One synthesizes automatic transmission fluid, and the component including following percentage by weight is made: compound additive bag
3.21~9.51%, viscosity index improver 3.0~6.0%, oil soluble polyalkylene glycol 70~90%, surplus
Based on oil.
Described compound additive bag includes that detergent-dispersant additive 2.0~6.0%, antioxidant 0.5~1.0%, metal subtract
Live agent 0.01~0.2%, also include antiwear additive 0.5~1.5%, friction improver 0.2~0.8%, anti-foaming agent
One or more in 0.0001~0.01%.
Described detergent-dispersant additive for having grey detergent-dispersant additive or ashless detergent dispersant, can suppress and reduce because
The materials such as the greasy filth of oxidation generation, paint film;Described antioxidant is ashless aromatic amine antioxidant or Hinered phenols
Antioxidant, oxidation resistance is strong, can suppress oil ageing, reduces precipitation, paint film and the generation of greasy filth,
Thus suppress the growth of lubricating oil viscosity;Described metal deactivator is organic heterocyclic molecule, is avoided that metal
The catalysis acceleration of the autoxidation of ion pair lubricating oil, hinders the catalytic effect of metal.
Described antiwear additive is organic sulfur compound extreme pressure anti-wear additives or organic phosphorus compound extreme pressure anti-wear additives, at metal watch
Under conditions of the ability to bear load of face, play the abrasion of the metal surface of anti-sliding stop, scratch even sinters
Effect.
Described friction improver is organic-molybdenum, organic sulfur or Phosphorus Contained Friction Modifier, makes synthesis automatic gear-box
Oil has suitable oiliness, it is ensured that have the confficient of static friction and the coefficient of kinetic friction matched.
Described anti-foaming agent is organosilicon anti-foaming agent or compound anti-foaming agent, with the colloidal particles form of high degree of dispersion
Absorption, on the film of foam, by reducing the mode such as surface tension, expansion, making film thinning until rupturing, reaching
To the purpose of froth breaking, can suppress to bubble during high-speed circulating in narrow and small oil circuit, it is ensured that oil pressure is stable and prevents sintering.
Described viscosity index improver is polymethacrylates or styrene and diene copolymer, can increase oil
Product viscosity, improves Viscosity Index, and low-temperature startup is good, reduces abrasion.
Traditional polyethers base oil, is to be with oxirane, expoxy propane, epoxy butane and oxolane etc.
Raw material, under catalyst action, the linear polymer that open loop homopolymerization or copolymerization prepare.Oil of the present invention
Dissolubility ployalkylene glycol is not traditional oxirane (EO) and expoxy propane (PO) homopolymerization copolymerized polymer,
But the oil-soluble polymers prepared by block polymerization, random copolymerization, reverse block, have the advantage that
Viscosity grade is extensive, and Viscosity Index is high, and high temperature performance is excellent, and film strength is high, also has outstanding sinking
Long-pending control and equipment cleaning, do not hydrolyze, use safety, and at the aspect such as elastomer compatibility, hygroscopicity
There is outstanding behaviours, particularly by alkoxylate chemical technology, improve conventional polyether base oil and other basis
A difficult problem for oil phase dissolubility difference.Oil soluble polyalkylene glycol also has high biological degradation rate, is the ring of a kind of high-quality
Guarantor's type base oil.
Described base oil is synthesis hydrocarbon base oil or synthetic ester base oil, compounds with oil soluble polyalkylene glycol and makes
With.
The preparation method of this synthesis automatic transmission fluid, is characterized in that: comprise the steps:
(1) oil soluble polyalkylene glycol and base oil are mixed, heated and stirred, mix at constant temperature 50~60 DEG C
Uniform miscella A;
(2) in the miscella A that step (1) prepares, compound additive bag, viscosity index improver are added,
Continue stirring 1~2h under the conditions of constant temperature 50~60 DEG C, prepare miscella B;
(3) the miscella B that step (2) prepares is filtered, i.e. under 0.1MPa~0.2MPa pressure
Obtain limpid transparent synthesis automatic transmission fluid.
The present invention synthesizes automatic transmission fluid and preparation method thereof and provides the benefit that: component is reasonable, has dynamic
Power Transfer Medium oil performance and good extreme pressure and antiwear behavior, low temperature flowability, oxidation stability,
The performance such as detergent-dispersant performance and rust-preventing characteristic;Based on oil soluble polyalkylene glycol, mainly improve antioxidation
Performance, frictional behavior, cryogenic property and cleansing performance, meet wanting of Modern Automatic Transmissions lubrication protection
Ask, taken into account again the oil that hydraulic torque converter, gear mechanism, hydraulic mechanism, wet clutch etc. require to use
Moral character energy.
(4) detailed description of the invention
Below in conjunction with embodiment, the invention will be further described, but the invention is not limited in this, embodiment
In preparation method be customary preparation methods, no longer describe in detail.
Embodiment 1:(is in terms of double centner, as follows)
This compound additive bag, the most nitrogenous 0.09%, calcium 0.03%, sulfur 0.4%, phosphorus 1.02%.
The preparation method of this synthesis automatic transmission fluid, employing following steps:
(1) oil soluble polyalkylene glycol and the synthetic ester base oil gear pump of above-mentioned weight are pumped into mediation
In, heated and stirred, at constant temperature 60 DEG C, mix homogeneously obtains miscella A;
(2) in the miscella A that step (1) prepares, the compound additive bag of above-mentioned weight, viscosity are added
Index improver (polymethacrylates), continues mechanical agitation 2h, prepares mixing under the conditions of constant temperature 60 DEG C
Oil B;
(3) the miscella B that step (2) prepares is filtered, under 0.2MPa pressure, through having
The filter of Filter bag device filters, and obtains limpid transparent synthesis automatic transmission fluid.
Embodiment 2:
This compound additive bag, the most nitrogenous 1.09%, sulfur 0.64%, boron 0.06%, phosphorus 0.19%.
The preparation method of this synthesis automatic transmission fluid, employing following steps:
(1) oil soluble polyalkylene glycol and the synthetic ester base oil gear pump of above-mentioned weight are pumped into mediation
In, heated and stirred, at constant temperature 55 DEG C, mix homogeneously obtains miscella A;
(2) in the miscella A that step (1) prepares, the compound additive bag of above-mentioned weight, viscosity are added
Index improver (polymethacrylates), continues mechanical agitation 1.5h under the conditions of constant temperature 55 DEG C, prepare mixed
Close oil B;
(3) the miscella B that step (2) prepares is filtered, under 0.15MPa pressure, Jing Guoyou
The filter of filter bag device filters, and obtains limpid transparent synthesis automatic transmission fluid.
Embodiment 3:
This compound additive bag, the most nitrogenous 0.12%, calcium 4.6%, zinc 1.2%, phosphorus 1.02%.
The preparation method of this synthesis automatic transmission fluid, employing following steps:
(1) oil soluble polyalkylene glycol and the synthetic ester base oil gear pump of above-mentioned weight are pumped into mediation
In, heated and stirred, at constant temperature 50 DEG C, mix homogeneously obtains miscella A;
(2) in the miscella A that step (1) prepares, the compound additive bag of above-mentioned weight, viscosity are added
Index improver (hydrogenated styrene isoprene copolymer), continues mechanical agitation 1h under the conditions of constant temperature 50 DEG C,
Prepare miscella B;
(3) the miscella B that step (2) prepares is filtered, under 0.1MPa pressure, through having
The filter of Filter bag device filters, and obtains limpid transparent synthesis automatic transmission fluid.
Embodiment 4:
This compound additive bag, the most nitrogenous 1.14%, calcium 0.83%, sulfur 6.47%, phosphorus 2.32%.
The preparation method of this synthesis automatic transmission fluid, employing following steps:
(1) oil soluble polyalkylene glycol of above-mentioned weight and synthesis hydrocarbon base oil gear pump are pumped into mediation
In, heated and stirred, at constant temperature 55 DEG C, mix homogeneously obtains miscella A;
(2) in the miscella A that step (1) prepares, the compound additive bag of above-mentioned weight, viscosity are added
Index improver (polymethacrylates), continues mechanical agitation 2h, prepares mixing under the conditions of constant temperature 55 DEG C
Oil B;
(3) the miscella B that step (2) prepares is filtered, under 0.15MPa pressure, Jing Guoyou
The filter of filter bag device filters, and obtains limpid transparent synthesis automatic transmission fluid.
Embodiment 5:
This compound additive bag, the most nitrogenous 3.39%, sulfur 0.94%, boron 0.76%, phosphorus 2.65%.
The preparation method of this synthesis automatic transmission fluid, employing following steps:
(1) oil soluble polyalkylene glycol of above-mentioned weight and synthesis hydrocarbon base oil gear pump are pumped into mediation
In, heated and stirred, at constant temperature 60 DEG C, mix homogeneously obtains miscella A;
(2) in the miscella A that step (1) prepares, the compound additive bag of above-mentioned weight, viscosity are added
Index improver (hydrogenated styrene isoprene copolymer), continues mechanical agitation 1.5h under the conditions of constant temperature 60 DEG C,
Prepare miscella B;
(3) the miscella B that step (2) prepares is filtered, under 0.2MPa pressure, through having
The filter of Filter bag device filters, and obtains limpid transparent synthesis automatic transmission fluid.
Embodiment 6:
This compound additive bag, the most nitrogenous 0.09%, calcium 0.03%, sulfur 0.4%, phosphorus 1.02%.
The preparation method of this synthesis automatic transmission fluid, employing following steps:
(1) oil soluble polyalkylene glycol and the synthetic ester base oil gear pump of above-mentioned weight are pumped into mediation
In, heated and stirred, at constant temperature 60 DEG C, mix homogeneously obtains miscella A;
(2) in the miscella A that step (1) prepares, the compound additive bag of above-mentioned weight, viscosity are added
Index improver (polymethacrylates), continues mechanical agitation 2h, prepares mixing under the conditions of constant temperature 60 DEG C
Oil B;
(3) the miscella B that step (2) prepares is filtered, under 0.2MPa pressure, through having
The filter of Filter bag device filters, and obtains limpid transparent synthesis automatic transmission fluid.
Compared with conventional automatic transmission fluid, the present invention synthesizes automatic transmission fluid and has the advantage that
A) pour point (experimental technique ASTM D97), the present invention synthesizes the pour point of automatic transmission fluid than routine certainly
Dynamic gear box oil is low 20~30 DEG C, more adapts to extreme low temperature applied environment;
B) Viscosity Index (experimental technique ASTM D2270), the present invention synthesize automatic transmission fluid can improve 15~
30, viscosity-temperature characteristics can more preferably, and high-temperature viscosity rate of descent reduces by 15~30%, and high temperature oil-film retention property is more preferable;
C) Bu Shi viscosity (experimental technique ASTM D2983), the present invention synthesizes automatic transmission fluid when-40 DEG C
Bu Shi viscosity at below 10000mPa.s, also can operate freely during low temperature;
D) depositional control and cleansing performance (experimental technique ASTM D2893B), the present invention synthesizes automatic gear-box
Oil pole produces deposition less, and acid number change and viscosity change are little, have obvious cleansing performance;
E) hydrolysis stability (experimental technique ASTM D2619), the present invention synthesizes automatic transmission fluid and is retaining
While other IV class and V class synthesis gear box oil performance, improve hydrolysis stability, the most same to synthetic ester
Class automatic transmission fluid is compared, and hydrolysis stability improves 30~70%;
F) corrosion resistance (experimental technique ASTM665A/665B), it is basic that the present invention synthesizes automatic transmission fluid
Do not corrode appearance, it is provided that preferably corrosion resistance;
G) air release property (experimental technique ASTM D3427), the present invention synthesizes the air of automatic transmission fluid
Release value, than conventional gearbox oil low 70~80%, can be substantially reduced the oil product cavitation corrosion to gear apparatus, subtract
Slow oil product is aging, extends oil product service life;
H) encapsulant swellability (experimental technique ASTM D2240), the present invention synthesizes automatic transmission fluid ratio
Synthetic ester, synthesis hydrocarbon automatic transmission fluid can improve 50~90%, good with encapsulant adaptability;
I) overlength uses the cycle, and it is conventional automatic gear-box that the present invention synthesizes the drain period of automatic transmission fluid
1~5 times of oil.