CN103680284B - A kind of mech-electric experiment real training control desk and its implementation - Google Patents

A kind of mech-electric experiment real training control desk and its implementation Download PDF

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Publication number
CN103680284B
CN103680284B CN201310377529.0A CN201310377529A CN103680284B CN 103680284 B CN103680284 B CN 103680284B CN 201310377529 A CN201310377529 A CN 201310377529A CN 103680284 B CN103680284 B CN 103680284B
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bed
test
pay
pneumatic manipulator
temperature control
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CN201310377529.0A
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CN103680284A (en
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林宝全
郑崇苏
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Fuzhou University
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Fuzhou University
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Abstract

The present invention relates to a kind of mech-electric experiment real training control desk, comprise test-bed, it is characterized in that: the upper side of described test-bed is provided with pay-off successively on material direction of transfer, pneumatic manipulator device, material metage device, temperature control equipment, material sorting device, the downside of described test-bed is provided with power module, PLC and frequency converter module, described PLC and frequency converter module respectively with pay-off, pneumatic manipulator device, material metage device, temperature control equipment, material sorting device realizes control linkage, described power module respectively with PLC and frequency converter module, pay-off, pneumatic manipulator device, material metage device, temperature control equipment, material sorting device realizes feed circuit and connects.The present invention can not only meet the training of student's basic skills, ensures that again circuit connects quick, safe and reliable, realizes the practice demand of different levels student.

Description

A kind of mech-electric experiment real training control desk and its implementation
Technical field
The invention belongs to instruments used for education, particularly a kind of mech-electric experiment real training control desk and its implementation.
Background technology
In order to meet the needs of school for the different dynamo-electric pilot project of student, society creating a kind of experiment porch, multiple pilot project can be realized on the platform; But current electromechanics test training platform also lacks a kind of can using weighing, the analog input such as temperature control is as the function of experimental real-training project, and existing experiment porch majority can not carry out dismounting, generally cannot to disassemble afterwards fixing, thus cannot meet the problems such as multimode combination.
Summary of the invention
The object of the present invention is to provide a kind of mech-electric experiment real training control desk and its implementation, contribute to solving the problems such as existing experiment porch function lacks, structure is not easy to assemble.
Technical program of the present invention lies in: a kind of mech-electric experiment real training control desk, comprise test-bed, it is characterized in that: the upper side of described test-bed is provided with pay-off successively on material direction of transfer, pneumatic manipulator device, material metage device, temperature control equipment, material sorting device, the downside of described test-bed is provided with power module, PLC and frequency converter module, described PLC and frequency converter module respectively with pay-off, pneumatic manipulator device, material metage device, temperature control equipment, material sorting device realizes control linkage, described power module respectively with PLC and frequency converter module, pay-off, pneumatic manipulator device, material metage device, temperature control equipment, material sorting device realizes feed circuit and connects.
Wherein, the integrated line bank be located on test-bed upper side is also comprised.
Also comprise the sensor assembly independent of test-bed and relay control module.
Described pay-off comprises is located at circular feed table on test-bed and material carrier platform, chute feeder is provided with between described circular feed table and material carrier platform, the side of described circular feed table offers the discharging opening docked with chute feeder side, be provided with one in described circular feed table in order to guide helical blade, described helical blade drives with the motor be located on circular feed table bottom side and is connected.
Described pneumatic manipulator device comprises the support be located on test-bed, and described support is provided with the Pneumatic manipulator being rotatably connected arm and being longitudinally positioned on linking arm outer end, described in be rotatably connected arm and be connected with the driving stepper motor be located on support bottom side.
Described material metage device comprises the strain transducer being located at the scale pan on test-bed and induction weight of material, described strain transducer also be located on test-bed there is half-bridge, Weighing module circuit that full-bridge, gain circuitry control is connected.
Described material sorting device comprises the driving-belt clamping the material of coming in order to receive pneumatic manipulator device be located on test-bed, the leading portion of described driving-belt arranges described temperature control equipment, one side of the back segment of described travelling belt is provided with five blow tanks, another side is provided with the pusher cylinder of corresponding each blow tank, be provided with the sensor responding to material directly over the travelling belt of corresponding each blow tank, described travelling belt drives with the threephase asynchronous machine be located on test-bed and is connected.
Described temperature control equipment comprises the transparent cover be located on travelling belt, electrical heating wire and the inductive probe in order to inducing transparent cover body internal temperature is provided with in described transparent cover, the two side of described transparent cover is provided with material inductive probe, and the top of described transparent cover is provided with vent fan.
Described sensor assembly comprises capacitive sensor modules and current vortex sensor module.
Another technical scheme of the present invention is: a kind of method realizing mech-electric experiment real training consing, is characterized in that:
One test-bed is provided; One is provided to install pay-off, pneumatic manipulator device, material metage device, the material sorting device with driving-belt, the temperature control equipment be located on travelling belt front end, power module, PLC and frequency converter module on test-bed; There is provided one independent of a sensor assembly, the relay control module of test-bed, its implementation is as follows:
1) programming is carried out to PLC;
2) then different material is positioned in pay-off, and by pay-off, material is derived one by one;
3) by pneumatic manipulator device, material is clamped to material metage device, experiment of weighing is carried out to material;
4), after completing weighing process, material is clamped to the temperature control equipment place be positioned on material sorting device driving-belt leading portion again by pneumatic manipulator device, carry out temperature of charge Control experiment;
5), after having completed temperature of charge Control experiment, material is continued to transmit on material sorting device by travelling belt, and completes sorting operation by material sorting device.
The invention has the advantages that:
The present invention have weigh and temperature control two analog quantity unit, make equipment from traditional electric mechanical switch amount control, extend to band analog quantity closed-loop control, plant produced working control can be simulated; Simultaneously equipment development multiple extension casees such as low-voltage electrical apparatus control, sensor, frequency converter, PLC analogue enlargement object, the practical teaching of the multi-door courses such as low-voltage electrical apparatus control, PLC control, detecting and transform, motion control can be completed on the device, and can transmission on simulation production line, processing, sorting functional realiey various control scheme Comprehensive Experiment.Realize a tractor serves several purposes, effectively save lab construction funds, this equipment mainly comprises practical training stand, the mechanical part of typical electromechanical integration equipment, PLC module, frequency converter module, button module, power module, simulated production equipment training module, connecting terminal block and various sensor composition.One-piece construction adopts open and reassembling type, and equipment adopts integral cabinet type practical traning platform, and module adopts normal structure and drawer module rack, and interchangeability is strong; By the principle determination module content with productivity function and integration learning functionality.Equipment wiring adopts two kinds of modes of connection: aviation plug directly connects to use with connection terminal to be with the wire of plug cut-out to carry out circuit to be connected, meet the training of student's basic skills like this, ensure that again circuit connects quick, safe and reliable, realize the practice demand of different levels student.
Accompanying drawing explanation
Fig. 1 is the structural representation of the embodiment of the present invention.
Fig. 2 is the control principle block diagram of the embodiment of the present invention.
Embodiment
For above-mentioned feature and advantage of the present invention can be become apparent, special embodiment below, and coordinate accompanying drawing, be described in detail below.
Referring to figs. 1 to Fig. 2, the present invention relates to a kind of mech-electric experiment real training control desk, comprise test-bed 1, the upper side of described test-bed 1 is provided with pay-off 2 successively on material direction of transfer, pneumatic manipulator device 3, material metage device 4, temperature control equipment 5, material sorting device 6, the downside of described test-bed is provided with power module 7, PLC and frequency converter module 8, described PLC and frequency converter module respectively with pay-off, pneumatic manipulator device, material metage device, temperature control equipment, material sorting device realizes control linkage, described power module respectively with PLC and frequency converter module, pay-off, pneumatic manipulator device, material metage device, temperature control equipment, material sorting device realizes feed circuit and connects.
Also comprise the integrated line bank 9 be located on test-bed 1 upper side.
Also comprise the sensor assembly independent of test-bed and relay control module.
Above-mentioned pay-off 2 comprises is located at circular feed table 2-1 on test-bed and material carrier platform 2-2, chute feeder 2-3 is provided with between described circular feed table and material carrier platform, the side of described circular feed table offers the discharging opening docked with chute feeder side, be provided with one in described circular feed table in order to guide helical blade 2-4, described helical blade drives with the motor 2-5 be located on circular feed table bottom side and is connected.
Above-mentioned pneumatic manipulator device 3 comprises the support 3-1 be located on test-bed, described support 3-1 is provided with the Pneumatic manipulator 3-3 being rotatably connected arm 3-2 and being longitudinally positioned on linking arm outer end, described in be rotatably connected arm and drive with the stepper motor 3-4 be located on support bottom side and be connected.
Above-mentioned material metage device 4 comprises the strain transducer being located at scale pan 4-1 on test-bed 1 and induction weight of material, described strain transducer also be located on test-bed there is half-bridge, Weighing module circuit 4-2 that full-bridge, gain circuitry control is connected.
Above-mentioned material sorting device 6 comprises the driving-belt 6-1 clamping the material of coming in order to receive pneumatic manipulator device be located on test-bed, the leading portion of described driving-belt arranges described temperature control equipment 5, material is clamped to the travelling belt of temperature control equipment front end by pneumatic manipulator device, by the running of travelling belt, material is sent in temperature control equipment; One side of the back segment of described travelling belt is provided with five blow tank 6-2, another side is provided with the pusher cylinder 6-3 of corresponding each blow tank, be provided with the sensor 6-4 responding to material directly over the travelling belt of corresponding each blow tank, described travelling belt drives with the threephase asynchronous machine 6-5 be located on test-bed and is connected.
Said temperature control device 5 comprises the transparent cover 5-1 be located on travelling belt, electrical heating wire and the inductive probe in order to inducing transparent cover body internal temperature is provided with in described transparent cover, the two side of described transparent cover is provided with material inductive probe 5-2, and the top of described transparent cover is provided with vent fan 5-3.
The sensor module comprises capacitive sensor modules and current vortex sensor module.
The present invention is based on above-mentioned mech-electric experiment real training consing and create a kind of implementation method, be specially: a test-bed is provided; One is provided to install pay-off, pneumatic manipulator device, material metage device, the material sorting device with driving-belt, the temperature control equipment be located on travelling belt front end, power module, PLC and frequency converter module on test-bed; There is provided one independent of a sensor assembly, the relay control module of test-bed, its implementation is as follows:
1) programming is carried out to PLC;
2) then different material is positioned in pay-off, and by pay-off, material is derived one by one;
3) by pneumatic manipulator device, material is clamped to material metage device, experiment of weighing is carried out to material;
4), after completing weighing process, material is clamped to the temperature control equipment place be positioned on material sorting device driving-belt leading portion again by pneumatic manipulator device, carry out temperature of charge Control experiment;
5), after having completed temperature of charge Control experiment, material is continued to transmit on material sorting device by travelling belt, and completes sorting operation by material sorting device
The present invention includes as lower device or module:
(1) PLC, frequency converter module: PLC are Siemens S7-1200CPU1214CAC/DC/RELAY; Frequency converter adopts Siemens MM420; Module material requires: highstrenghtpiston's shell, lightweight, and panel is aluminium-plastic panel, and pattern, letter symbol adopt import ink silk screen printing.
(2) power module: comprise three-phase supply master switch (band electric leakage and short-circuit protection) 1, fuse 3, single-phase power socket 2, safety socket 5; Button module: each one group of 24V/6A, 12V/2A; Scram button 1, switch 2, hummer 1, yellow, green, red each 1 of reset button, yellow, green, red each 1 of locking press button, yellow, green, red each 2 of 24V pilot lamp;
(3) integrated line bank: on line bank housing, both sides are relatively set with an elementary Wiring area (connection terminal) and a level Wiring area (safety socket); Connection terminal is connected by conductive resilient element with corresponding safety socket; Line bank shell rim convolution, is provided with fixing screw, can be fixed on Practical training table by lead screw.
(4) pay-off: round feed table, edge has a discharging opening; Fixed by feed table frame and practical traning platform; Bottom feed table, DC speed-reducing is housed, as rotary power, and is connected by the helical blade of shaft joint with feed table inside; Chute feeder one section is connected with discharging opening.Adjustment column is equipped with a material carrier platform, and height is concordant with discharging opening, detects whether have material by photoelectric sensor.
(5) pneumatic manipulator device: four-degree-of-freedom Pneumatic manipulator, cylinder and attached sensors; 2 postive stop baffles are equipped with in pneumatic arm both sides, and whole carrying mechanism can complete four degree of freedom actions, and arm is flexible, arm rotates, paw is upper and lower, paw degree of tightness.Realize material and be sent to Weighing mechanism from the discharging opening of feed mechanism, then be sent to the carrying operation of material transport mechanism blanking port from Weighing mechanism.
(6) material metage device: adopt 3KG strain transducer, the scale pan of diameter about 80mm.Half-bridge, full-bridge characteristic test experiment can be realized, there is zeroing, full scale adjustment and weight Presentation Function.Comprise: strain transducer, signal amplify, treatment circuit
(7) material sorting device: travelling belt is driven by Frequency Converter Control threephase asynchronous, at travelling belt end points, place is designed with blanking port, detects material by photoelectric sensor; Travelling belt is equipped with five blow tanks, correspondence position has inductance sensor, Hall element, Fibre Optical Sensor etc. just to hopper position, pusher cylinder being housed simultaneously, amounts to five cylinders.Travelling belt adopts dismountable aluminium alloy post.
(8) temperature control equipment: install on a production line, heat in transparent airtight space to workpiece, shows in real time the temperature of heating, realizes auto-adjustment control simultaneously.Parts comprise well heater, temperature detection, temperature become give, PWM pulse width control circuit.
(9) equipment stand: adopt integral cabinet type practical traning platform, surface is through antirust treatment, practical traning platform adopts one side list drawer structure, adopt the drawer structure of drawer type, 4 angle sheaves are equipped with in bottom, facilitate practical training stand to move, the module such as PLC, frequency converter can be placed on drawer, and one-piece construction is open and dismountable.
(10) relay control module: with three contactors, an auxiliary reclay, the time relay, a hot protective relay and three, a button, meets the positive revertive control of motor, star-triangle starts Control release demand.Drawn by safety socket.
(11) sensor assembly: comprise analog quantity current vortex sensor, capacitive transducer, measurement instrument, in module, chi with a scale can use its variable quantity of table meter display.
The foregoing is only preferred embodiment of the present invention, all equalizations done according to the present patent application the scope of the claims change and modify, and all should belong to covering scope of the present invention.

Claims (5)

1. a mech-electric experiment real training control desk, comprise test-bed, it is characterized in that: the upper side of described test-bed is provided with pay-off successively on material direction of transfer, pneumatic manipulator device, material metage device, temperature control equipment, material sorting device, the downside of described test-bed is provided with power module, PLC and frequency converter module, described PLC and frequency converter module respectively with pay-off, pneumatic manipulator device, material metage device, temperature control equipment, material sorting device realizes control linkage, described power module respectively with PLC and frequency converter module, pay-off, pneumatic manipulator device, material metage device, temperature control equipment, material sorting device realizes feed circuit and connects, described pay-off comprises is located at circular feed table on test-bed and material carrier platform, chute feeder is provided with between described circular feed table and material carrier platform, the side of described circular feed table offers the discharging opening docked with chute feeder side, be provided with one in described circular feed table in order to guide helical blade, described helical blade drives with the motor be located on circular feed table bottom side and is connected,
Described pneumatic manipulator device comprises the support be located on test-bed, and described support is provided with the Pneumatic manipulator being rotatably connected arm and being longitudinally positioned on linking arm outer end, described in be rotatably connected arm and be connected with the driving stepper motor be located on support bottom side;
Described material metage device comprises the strain transducer being located at the scale pan on test-bed and induction weight of material, described strain transducer also be located on test-bed there is half-bridge, Weighing module circuit that full-bridge, gain circuitry control is connected;
Described material sorting device comprises the driving-belt clamping the material of coming in order to receive pneumatic manipulator device be located on test-bed, the leading portion of described driving-belt arranges described temperature control equipment, one side of the back segment of described travelling belt is provided with five blow tanks, another side is provided with the pusher cylinder of corresponding each blow tank, be provided with the sensor responding to material directly over the travelling belt of corresponding each blow tank, described travelling belt drives with the threephase asynchronous machine be located on test-bed and is connected;
Described temperature control equipment comprises the transparent cover be located on travelling belt, electrical heating wire and the inductive probe in order to inducing transparent cover body internal temperature is provided with in described transparent cover, the two side of described transparent cover is provided with material inductive probe, and the top of described transparent cover is provided with vent fan.
2. mech-electric experiment real training control desk according to claim 1, is characterized in that: also comprise the integrated line bank be located on test-bed upper side.
3. mech-electric experiment real training control desk according to claim 2, is characterized in that: also comprise the sensor assembly independent of test-bed and relay control module.
4. mech-electric experiment real training control desk according to claim 3, is characterized in that: described sensor assembly comprises capacitive sensor modules and current vortex sensor module.
5. realize a method for mech-electric experiment real training consing, it is characterized in that:
One test-bed is provided; One is provided to install pay-off, pneumatic manipulator device, material metage device, the material sorting device with driving-belt, the temperature control equipment be located on travelling belt front end, power module, PLC and frequency converter module on test-bed; There is provided one independent of a sensor assembly, the relay control module of test-bed, its implementation is as follows:
Programming is carried out to PLC;
Then different material is positioned in pay-off, and by pay-off, material is derived one by one;
By pneumatic manipulator device, material is clamped to material metage device, experiment of weighing is carried out to material;
After completing weighing process, material is clamped to the temperature control equipment place be positioned on material sorting device driving-belt leading portion again by pneumatic manipulator device, carry out temperature of charge Control experiment;
After having completed temperature of charge Control experiment, material is continued to transmit on material sorting device by travelling belt, and completes sorting operation by material sorting device.
CN201310377529.0A 2013-08-27 2013-08-27 A kind of mech-electric experiment real training control desk and its implementation Expired - Fee Related CN103680284B (en)

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CN106005608A (en) * 2016-05-25 2016-10-12 淮南市鸿裕工业产品设计有限公司 Fixed-point assisting device for orientation of operating plane of material filling machine
CN108831266A (en) * 2018-08-03 2018-11-16 武汉轻工大学 The teaching experiment platform of electromechanical
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