CN208938499U - Optical, mechanical and electronic integration experimental real-training case - Google Patents
Optical, mechanical and electronic integration experimental real-training case Download PDFInfo
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- CN208938499U CN208938499U CN201821032509.4U CN201821032509U CN208938499U CN 208938499 U CN208938499 U CN 208938499U CN 201821032509 U CN201821032509 U CN 201821032509U CN 208938499 U CN208938499 U CN 208938499U
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Abstract
Include: cabinet, case lid, the LED analog module being embedded on case lid the utility model discloses a kind of optical, mechanical and electronic integration experimental real-training case and is embedded at the intracorporal pipelined analog module of case, PLC control module and for the power module for each module for power supply;Pipelined analog module include feeding module, self-clamping module, sorting module and gas supply module for being supplied to pipelined analog module the utility model proposes optical, mechanical and electronic integration experimental real-training case, by the way that LED analog module is set on case lid, and pipelined analog module and PLC control module are embedded on cabinet, with small in size, feature easy to carry, by integrating PLC infrastest and reality teaches pattern in a training box, reduce experimental facilities type and laboratory place occupies face, improves quality of instruction and resource effectiveness.
Description
Technical field
The utility model relates to teaching equipment fields, and in particular to a kind of optical, mechanical and electronic integration experimental real-training case.
Background technique
In existing PLC curriculum experiment, the infrastest content majority of PLC is all realized by PLC experimental box, this kind
Experimental box generallys use the simulated experiment of LED light progress, and the infrastest content of PLC removes the elementary instruction of PLC technology, eight sections
Number digital-scroll techniques, artistic fancy lantern, outside the available preferable experiment effect of crossroad access lantern test, other are such as automatic transporting
Entrucking unit, Tool Magazine in Machining Centers selecting unit, water tower level automatic control unit, automatic washing machine unit, automatic moulding
The simulated experiments effects such as machine unit, liquid mixed cell and automatic rolling mill unit are all undesirable.And for the reality of training of students
Border manipulative ability needs such as to simulate the optical, mechanical and electronic integration testing stand of factory lines by relatively large teaching training device
Etc. completing, therefore in order to reach preferable effect, the experiment of the subject need to be completed in kinds of experiments platform, cause the kind of equipment
Class increases, while the teaching place for also causing equipment to occupy is increased, and instruction cost is increased;In addition, different teaching experiments is set
It is standby to be typically placed in different places, cause to need replacing place when teaching, waste instructional blocks of time, quality of instruction is affected.Cause
This needs is a set of small in size, and equipment easy to carry and relatively reasonable expense integrates PLC infrastest and reality teaches pattern.
Utility model content
The utility model aims to solve at least one of the technical problems existing in the prior art.For this purpose, the utility model mentions
Optical, mechanical and electronic integration experimental real-training case is gone out, comprising: cabinet, case lid, the LED analog module being embedded on the case lid and be embedded
In the intracorporal pipelined analog module of the case, PLC control module and for the power module for each module for power supply;
The pipelined analog module includes feeding module, self-clamping module, sorting module and is used to give pipelined analog mould
The gas supply module of block gas supply;
The self-clamping module that is transmitted to that the feeding module is used to supply material and keep material orderly corresponds to station;The feeding
Module includes the turntable that the bottom of box is fixed on by support for rotary disc, the rotary tray motor set on turntable lower end and turntable electricity
Machine output shaft is with the photoelectric sensor merged set on the shifting block of turntable upper end and set on the discharge port lower end of the turntable;The object
When material is in right above the photoelectric sensor by shifting block driving, the photo-sensor feedback signal to the PLC is controlled
Module, the PLC control module control the rotary tray motor power on/off based on the feedback signal;
The self-clamping module is used to clamp the material that feeding module transmission comes and by the material transmission to the sorting
Module corresponds to station;The self-clamping module include vertical double-rod cylinder, set on vertical double-rod cylinder piston-rod end level
Double-rod cylinder, set on the horizontal double-rod cylinder piston-rod end pneumatic-finger and with the vertical double-rod cylinder pass through L
The fixed rotary cylinder of type connector;The rotary cylinder is fixed by rotary cylinder bracket and the bottom of box;The rotation
Rotaring cylinder two sides are separately installed with the oil pressure retarder of a rotation angle for adjusting rotary cylinder;The pneumatic-finger,
Vertical double-rod cylinder, horizontal double-rod cylinder and rotary cylinder two sides are separately installed at least one for detecting its retracted position simultaneously
Telescopic state information is fed back to the sensor of the PLC control module;
The material that the sorting module is used to be transmitted through to come to self-clamping module is detected and is classified;The sorting module includes
Spacing is set to sub-material storehouse guide block, the adjacent sub-material storehouse guide block of every two on sub-material orlop plate side by side by sub-material orlop plate, at least three
It is carried on the back with a material bin of sub-material orlop plate formation, set on the conveyer mechanism of sub-material orlop plate side and set on conveyer mechanism
To the pusher of material bin side;The transmission direction of the conveyer mechanism is parallel to the orientation of sub-material storehouse guide block;Institute
Stating pusher includes multiple expellers with the one-to-one cylinder of material bin and the piston-rod end set on the cylinder;Institute
Stating sorting module further includes the capacitance sensor of buying securities with all one's capital set on material bin back to conveyer mechanism, the capacitance sensor use of buying securities with all one's capital
Whether filled in the material in detection material bin and transmits signals to the PLC control module;The sorting module further includes
Conveyer mechanism is sequentially arranged in back to material bin side and the fibre optical sensor, the electricity that connect with the PLC control module electric signal
Propagated sensation sensor and capacitance sensor;
The PLC control module includes that PLC unit and the electric control unit connecting with the PLC unit, power supply are shown
Control unit, transfer jack and touch screen;The power supply display control unit is for voltage, electric current and the electric work in display circuit
Rate parameter;The transfer jack is connect by patchcord with LED analog module plug-in type.
Further, the LED analog module includes automatic transporting entrucking unit, eight segment numerals are shown and artistic fancy lantern list
Member, traffic lights unit, Tool Magazine in Machining Centers selecting unit, water tower level automatic control unit, automatic washing machine unit,
Automatic moulding machine unit, liquid mixed cell and automatic rolling mill unit;
The above-mentioned each unit of the LED analog module is equipped with LED light in corresponding position respectively and leads to the transfer jack
Cross the jack of patchcord connection;The LED light is connect with the electric control unit electric signal.
Further, the pipelined analog module further includes for being connected and receiving with the cylinder in its modules
The control signal of the PLC control module and drive each cylinder to execute the solenoid valves of corresponding actions.
Further, the gas supply module includes intake interface, the air feed equipment connecting with intake interface and connection air inlet
The connecting line of interface and each gas equipment;The gas equipment is solenoid valve and/or cylinder.
Further, the pneumatic triple piece of connection intake interface and air feed equipment is additionally provided in the cabinet.
Further, gas source emergency stop valve is additionally provided in the cabinet, the gas source emergency stop valve is set on intake interface and pneumatically
Between three linked piece.
Further, the connecting pin for connecting PLC control module Yu pipelined analog module is additionally provided in the cabinet
Son.
Further, solenoid valve base is additionally provided in the cabinet;The solenoid valve is installed in the solenoid valve base,
The solenoid valve base is installed on the bottom of box.
Further, the conveyer mechanism includes conveyer belt, is used to be fixed in sub-material storehouse set on conveyer belt both ends
Belt support on bottom plate, the driving wheel set on described conveyer belt one end, the driven wheel set on the conveyer belt other end and transmission
Transmission translator and driven wheel cooperation of the belt supporting frame connection for driving driving wheel to rotate are connected to the conveyer belt branch
Synchronization wheel shaft on frame and the U-shaped tensioning that described belt support one end equipped with driven wheel is fixed on by fastening nut screw rod
Mechanism;One end two sides that the belt support is located at the driven wheel are equipped with regulating tank, and the wheel shaft of the driven wheel is supported in
In the regulating tank.
Further, the power module includes the power interface and master switch set on the cabinet side.
The utility model proposes optical, mechanical and electronic integration experimental real-training case, by by LED analog module be set to case lid on, and
Pipelined analog module and PLC control module are embedded on cabinet, there is feature small in size, easy to carry, pass through integration
PLC infrastest and reality teaches pattern reduce experimental facilities type and laboratory place occupy face, improve in a training box
Quality of instruction and resource effectiveness.
Detailed description of the invention
Fig. 1 is the schematic perspective view of optical, mechanical and electronic integration experimental real-training case provided by the utility model;
Fig. 2 is the overlooking structure diagram of cabinet in Fig. 1;
Fig. 3 is the overlooking structure diagram of feeding module in Fig. 2;
Fig. 4 is the left view schematic diagram of Fig. 3;
Fig. 5 is the schematic top plan view of Fig. 3;
Fig. 6 is the schematic perspective view of self-clamping module in Fig. 2;
Fig. 7 is the schematic front view of self-clamping module in Fig. 6;
Fig. 8 is the left view schematic diagram of Fig. 6;
Fig. 9 is the schematic top plan view of Fig. 6;
Figure 10 is the schematic perspective view that module is sorted in Fig. 2;
Figure 11 is the overlooking structure diagram that module is sorted in Figure 10;
Figure 12 is the forward sight structural schematic diagram of Figure 11;
Figure 13 is the partial schematic sectional view of Figure 11;
Figure 14 is the structural schematic diagram of PLC control module in Fig. 2;
Figure 15 is the structural schematic diagram that Fig. 1 raising middle flask covers LED analog module;
Figure 16 is the control principle drawing of Figure 15;
Figure 17 is the control principle structural block diagram of optical, mechanical and electronic integration experimental real-training case provided by the utility model;
Figure 18 is the input and output layout drawing of pipelined analog module in Fig. 2;
Figure 19 is the line graph of the PLC control module of Figure 18.
Wherein, cabinet 1;Intake interface 6;Case lid 7;Connection terminal 8;Solenoid valve base 9;Solenoid valve 10;Pneumatic triple piece
11;Gas source emergency stop valve 12;Power interface 14;Power module 15;Supply module 16;
Feeding module 2;Support for rotary disc 201;Rotary tray motor 202;Photoelectric sensor 203;Shifting block 204;Turntable 205;
Self-clamping module 3;Pneumatic-finger 301;Vertical double-rod cylinder 302;Rotary cylinder bracket 303;Rotary cylinder 304;L-type
Connector 305;Horizontal double-rod cylinder 306;
Sort module 4;It buys securities with all one's capital capacitance sensor 401;Sub-material storehouse guide block 402;Synchronization wheel shaft 403;U-shaped strainer 404;
Conveyer belt 405;Driven wheel 406;Belt support 407;Fibre optical sensor 408;Cylinder 409;Inductance sensor 410;Capacitor passes
Sensor 411;Transmission translator 412;Expeller 413;Driving wheel 414;Sub-material orlop plate 415;Fastening nut screw rod 416;It adjusts
Slot 417;Material bin 418;
PLC control module 5;Touch screen 501;Power supply display control unit 502;Transfer jack 503;PLC unit 504;Electricity
Gas control unit 505;
LED analog module 13;Automatic transporting entrucking unit 131;Eight segment numerals are shown and artistic fancy lantern unit 132;Traffic
Signal lamp unit 133;Tool Magazine in Machining Centers selecting unit 134;Water tower level automatic control unit 135;Automatic washing machine list
Member 136;Automatic moulding machine unit 137;Liquid mixed cell 138;Automatic rolling mill unit 139;
A1~A17, M1, M2, F1~F7 are pipelined analog module and the connection pair of the PLC control module of Figure 19 in Figure 18
Label is answered to illustrate.
Specific embodiment
The embodiments of the present invention are described below in detail, examples of the embodiments are shown in the accompanying drawings, wherein from beginning
Same or similar element or element with the same or similar functions are indicated to same or similar label eventually.Below by ginseng
The embodiment for examining attached drawing description is exemplary, and is only used for explaining the utility model, and should not be understood as to the utility model
Limitation.
In the description of the present invention, it should be understood that term " center ", "upper", "lower", "front", "rear",
The orientation or positional relationship of the instructions such as "left", "right", "vertical", "horizontal", "top", "bottom" "inner", "outside" is based on attached drawing institute
The orientation or positional relationship shown, is merely for convenience of describing the present invention and simplifying the description, rather than indication or suggestion is signified
Device or element must have a particular orientation, be constructed and operated in a specific orientation, therefore should not be understood as to this is practical
Novel limitation.
In the description of the present invention, it should be noted that unless otherwise clearly defined and limited, term " is pacified
Dress ", " connected ", " setting " shall be understood in a broad sense, for example, it may be being fixedly linked, being arranged, may be a detachable connection, set
It sets, or is integrally connected, is arranged.For the ordinary skill in the art, it can understand that above-mentioned term exists with concrete condition
Concrete meaning in the utility model.
As shown in Fig. 1~19, the utility model provides optical, mechanical and electronic integration experimental real-training case, including cabinet 1, case lid 7,
The LED analog module 13 being embedded on case lid 7 and the pipelined analog module being embedded in cabinet 1, PLC control module 5 and use
In the power module 15 for each module for power supply.
Pipelined analog module includes feeding module 2, self-clamping module 3, sorting module 4 and is used to give pipelined analog module
The gas supply module 16 of gas supply.
Feeding module 2 is used to supply material and the self-clamping module 3 that is transmitted to for keeping material orderly corresponds to station;Feeding module 2
Including by support for rotary disc 201 be fixed on 1 bottom of cabinet turntable 205, set on 205 lower end of turntable rotary tray motor 202, with turn
202 output shaft of coil motor is with the photoelectricity merged set on the shifting block 204 of 205 upper end of turntable and set on the discharge port lower end of turntable 205
Sensor 203;When material is in 203 surface of photoelectric sensor by the driving of shifting block 204,203 feedback signal of photoelectric sensor
To PLC control module 5, PLC control module 5 controls 202 power on/off of rotary tray motor based on the feedback signal.
Self-clamping module 3 is used to clamp the material that the transmission of feeding module 2 comes and the material transmission is extremely sorted to the corresponding work of module 4
Position;Self-clamping module 3 include vertical double-rod cylinder 302, set on vertical double-rod cylinder 302 piston-rod end horizontal double-rod cylinder
306, connected set on the pneumatic-finger 301 of the piston-rod end of horizontal double-rod cylinder 306 and with vertical double-rod cylinder 302 by L-type
The fixed rotary cylinder 304 of fitting 305;Rotary cylinder 304 is fixed by rotary cylinder bracket 303 and 1 bottom of cabinet;Rotary pneumatic
304 two sides of cylinder are separately installed with the oil pressure retarder of a rotation angle for adjusting rotary cylinder 304;Pneumatic-finger 301,
Vertical double-rod cylinder 302, horizontal double-rod cylinder 306 and 304 two sides of rotary cylinder are separately installed at least one for detecting it
Retracted position and the sensor that telescopic state information is fed back to PLC control module 5.
The material that sorting module 4 is used to be transmitted through to come to self-clamping module 3 is detected and is classified;Sorting module 4 includes sub-material
Spacing is set to (the preferably four sub-material storehouses of sub-material storehouse guide block 402 on sub-material orlop plate 415 to orlop plate 415, at least three side by side
Guide block), (four sub-material storehouse guide blocks are formed a material bin 418 being formed with sub-material orlop plate of the adjacent sub-material storehouse guide block of every two
Three material bins), set on sub-material orlop plate side 405 mechanism of conveyer belt and be set to 405 mechanism of conveyer belt back to material bin one
The pusher of side;The transmission direction of 405 mechanism of conveyer belt is parallel to the orientation of sub-material storehouse guide block.
405 mechanism of conveyer belt includes conveyer belt 405, is used to be fixed in sub-material orlop plate set on 405 both ends of conveyer belt
On belt support 407, the driving wheel set on 405 one end of conveyer belt, the driven wheel 406 set on 405 other end of conveyer belt, with
What transmission translator 412 and driven wheel 406 of the connection of belt support 407 for driving driving wheel to rotate cooperated is connected to biography
It send the synchronization wheel shaft on belt supporting frame 407 and the belt support 407 1 equipped with driven wheel 406 is fixed on by fastening nut screw rod
The U-shaped strainer 404 at end;One end two sides that belt support 407 is located at driven wheel 406 are equipped with regulating tank, driven wheel 406
Wheel shaft is supported in regulating tank.By the effect of fastening nut screw rod, the distance between driven wheel 406 and driving wheel is adjusted,
And then adjust the tensioning of conveyer belt 405.
Sorting module 4 further includes being set to buy securities with all one's capital capacitance sensor 401 of the material bin back to 405 mechanism of conveyer belt, electricity of buying securities with all one's capital
Hold whether the material that sensor 401 is used to detect in material bin is filled and transmit signals to PLC control module 5;Sort module 4
It further include being sequentially arranged in 405 mechanism of conveyer belt back to material bin side and the Fibre Optical Sensor that connect with 5 electric signal of PLC control module
Device, inductance sensor and capacitance sensor;
Fibre optical sensor is used to detect the reflective function of material, and when the high material of reflecting rate passes through, fibre optical sensor is generated
Corresponding signal passes in PLC control module 5;When the low material of reflecting rate passes through, fibre optical sensor does not generate corresponding letter
Number.
Inductance sensor is for detecting whether material belongs to metal or nonmetallic.When the material of metal passes through, inductance is sensed
Device generates corresponding signal and passes in PLC control module 5;When nonmetallic material passes through, inductance sensor is not generated accordingly
Signal.
Whether there is or not materials on conveyer belt 405 for detecting for capacitance sensor, and when material passes through, capacitance sensor generates corresponding
Signal pass in PLC control module 5;When not having material to pass through, capacitance sensor does not generate corresponding signal.
Pusher includes multiple and the one-to-one cylinder 409 of material bin and the piston-rod end set on cylinder 409
Expeller;Cylinder 409 shares 3 and respectively in fibre optical sensor, inductance sensor and capacitance sensor in the present embodiment
Side, cylinder 409 and sub-material orlop plate side are affixed, and cylinder 409 is used to transport the material come on conveyer belt 405 and is pushed into finger
In fixed material bin.Expeller is used to guarantee material movement not sideslip when cylinder 409 moves.
Gas supply module 16 is including intake interface 6, the air feed equipment connecting with intake interface 6 and connection intake interface 6 and respectively
The connecting line (not shown) of gas equipment;Gas equipment is solenoid valve 10 and/or cylinder, and wherein cylinder includes cylinder 409, erects
Straight double-rod cylinder 302, rotary cylinder 304, horizontal double-rod cylinder 306 etc..
Pipelined analog module further includes for being connected with the cylinder in its modules and receiving PLC control module 5
Control signal and drive each cylinder to execute the solenoid valves 10 of corresponding actions.
Pneumatic the three of gas source emergency stop valve 12, solenoid valve base 9, connection intake interface 6 and air feed equipment are additionally provided in cabinet 1
Join part 11, the connection terminal 8 for connecting PLC control module 5 Yu pipelined analog module.Gas source emergency stop valve 12 is set to air inlet connecting
Between mouth 6 and pneumatic triple piece 11, gas source emergency stop valve 12 enters pneumatic three by intake interface 6 in emergency circumstances cutting off
The gas source of part 11.Solenoid valve 10 is installed in solenoid valve base 9, and solenoid valve base 9 is installed on 1 bottom of cabinet;Solenoid valve base 9
Connection with solenoid valve 10 is conducive to the more compact of the installation of solenoid valve 10.Power module 15 includes the electricity set on 1 side of cabinet
Source interface 14 and master switch.Connection terminal 8 is conducive to the maintenance of equipment and replacement in later period, is also convenient for checking each sensor and electricity
The connection state on road;Certainly, it should be noted that each valve, sensing components are all made of commercially available model in the present embodiment.
PLC control module 5 includes that PLC unit 504 and the electric control unit 505 connecting with PLC unit 504, power supply are aobvious
Show control unit 502, transfer jack 503 and touch screen 501;Power supply display control unit 502 in display circuit voltage,
Electric current and electrical power parameter;Transfer jack 503 is connect by patchcord with 13 plug-in type of LED analog module.In the utility model
Control connection type between PLC control module 5 and remaining each module uses the prior art;The creativeness of the utility model is
The integration of each unit makes entire training box by being reasonably laid out in the structure and LED analog module 13 of pipelined analog module
The product of body 1 is small easy to carry.
LED analog module includes automatic transporting entrucking unit 131, eight segment numerals are shown and artistic fancy lantern unit 132, traffic
Signal lamp unit 133, Tool Magazine in Machining Centers selecting unit 134, water tower level automatic control unit 135, automatic washing machine list
Member 136, automatic moulding machine unit 137, liquid mixed cell 138 and automatic rolling mill unit 139;LED analog module it is above-mentioned
The jack that each unit is equipped with LED light and is connect with transfer jack by patchcord in corresponding position respectively;LED light and electrical control
The connection of unit electric signal.Connection, the control mode of each unit etc. in above-mentioned LED analog module are the prior art, this is practical
It is novel to repeat no more.
The training box specific workflow of the utility model are as follows:
Different types of material is placed in turntable 205, rotary tray motor 202 rotation and drive shifting block 204 rotate
Under, shifting block 204 by material it is orderly be pushed to station to be clamped, be placed exactly in photoelectric sensing when clamping station when material is reached
The top of device 203, photoelectric sensor 203 generates corresponding signal and sends PLC unit 504 at this time, and PLC unit 504 is given at this time
202 signal of rotary tray motor makes it stop working and the material wait clamp on station is waited to be clamped away.PLC unit 504 is to folder simultaneously
Holding 3 signal of module makes its work, if rotary tray motor 202 is in rotation, photoelectric sensor 203 generates letter not yet after a certain period of time
Number, then prove that PLC unit 504 gives 202 signal of rotary tray motor at this time, it is made to stop working without material in turntable 205
And make emergency warning lamp (figure does not regard) flashing, to have the function that energy saving and prompt.If material do not reach also turntable 205 to
Station is clamped, then self-clamping module 3 will not be acted and be waited always.
The original state of self-clamping module 3 is that pneumatic-finger 301 is in open configuration;Vertical double-rod cylinder 302, which is in, to be retracted
State;Horizontal double-rod cylinder 306 is in retracted mode;Rotary cylinder 304 is in extreme counterclockwise state, that is, pneumatic-finger 301
In the surface of conveyer belt 405.When PLC unit 504 makes its work to 3 signal of self-clamping module, vertical double-rod cylinder 302 is stretched
Out, the upper limit sensor of vertical double-rod cylinder 302 is caused (to scheme not regard, following up time limit sensor stretches out limit sensing
Device, lower limit sensor etc. do not regard) signal is generated to PLC unit 504, PLC unit 504 revolves rotary cylinder 304 clockwise
Turn, reaches the up time limit sensor generation signal of rotary cylinder 304 behind designated position, stretch out horizontal double-rod cylinder 306.Water
The stretching limit sensor of flat double-rod cylinder 306, which generates signal, retracts vertical double-rod cylinder 302, causes its lower limit sensor
Generating signal makes pneumatic-finger 301 work, and pneumatic-finger 301 is caused to clamp material.Pneumatic-finger 301 clamps material for a period of time
After stretch out vertical double-rod cylinder 302, cause its upper limit sensor to generate signal, retract horizontal double-rod cylinder 306.It is horizontal
Double-rod cylinder 306 retracts, its lower limit sensor is caused to generate signal, rotates rotary cylinder 304 counterclockwise, causes its inverse time
Limit sensor generates signal.PLC unit 504 stretches out horizontal double-rod cylinder 306 at this time, its upper limit sensor is caused to generate
Signal, PLC unit 504 retracts vertical double-rod cylinder 302 at this time, its lower limit sensor is caused to generate signal.PLC is mono- simultaneously
Member 504 opens pneumatic-finger 301, and material has been clamped module 3 and has been transported to transmission from the station to be clamped of turntable 205 at this time
On band 405, pneumatic-finger 301 makes stepper motor 412 work after opening, so that conveyer belt 405 be driven to move, so recycles
With the carrying of orderly progress material.
During conveyer belt 405 is transported material, material by fibre optical sensor 408, inductance by successively passing
When sensor 410, capacitance sensor 411, when corresponding driver has signal, sensor will generate corresponding signal and transmit
To PLC unit 504, PLC unit 504 will give the corresponding signal of the corresponding solenoid valve 10 of sensor, execute cylinder 409 will
Material is pushed into specified material bin 418 by corresponding extending action, when passing through one section when not having material on conveyer belt 405
Between after stepper motor 412 will stop working, conveyer belt 405 will also stop working, and achieve the purpose that energy saving.Work as material bin
Material in 418, which fills rear capacitance sensor 401 and will generate corresponding signal, is transferred to PLC unit 504, at this time all modules
It stops working, and emergency warning lamp (figure does not regard) flashing, could continue after full material is removed, this ensure that will not
Damage equipment.This completes entire material transmissions to detect sort process, reaches and imitates the true work shape for transporting assembly line
Condition.
While there has been shown and described that the embodiments of the present invention, it will be understood by those skilled in the art that:
These embodiments can be carried out with a variety of variations, modification, replacement in the case where not departing from the principles of the present invention and objective
And modification, the scope of the utility model are defined by the claims and their equivalents.
Claims (10)
1. a kind of optical, mechanical and electronic integration experimental real-training case characterized by comprising
Cabinet, case lid, the LED analog module being embedded on the case lid and it is embedded at the intracorporal pipelined analog mould of the case
Block, PLC control module and for the power module for each module for power supply;
The pipelined analog module includes feeding module, self-clamping module, sorting module and is used to supply to pipelined analog module
The gas supply module of gas;
The self-clamping module that is transmitted to that the feeding module is used to supply material and keep material orderly corresponds to station;The feeding module
Including being fixed on the turntable of the bottom of box by support for rotary disc, set on the rotary tray motor of turntable lower end, defeated with the rotary tray motor
Shaft is with the photoelectric sensor merged set on the shifting block of turntable upper end and set on the discharge port lower end of the turntable;The material by
When to shifting block driving right above the photoelectric sensor, the photo-sensor feedback signal to the PLC control module,
The PLC control module controls the rotary tray motor power on/off based on the feedback signal;
The self-clamping module is used to clamp the material that feeding module transmission comes and by the material transmission to the sorting module
Corresponding station;The self-clamping module include vertical double-rod cylinder, set on vertical double-rod cylinder piston-rod end horizontal double rod
Cylinder, set on the horizontal double-rod cylinder piston-rod end pneumatic-finger and with the vertical double-rod cylinder pass through L-type connect
The fixed rotary cylinder of fitting;The rotary cylinder is fixed by rotary cylinder bracket and the bottom of box;The rotary pneumatic
Cylinder two sides are separately installed with the oil pressure retarder of a rotation angle for adjusting rotary cylinder;It is the pneumatic-finger, vertical
Double-rod cylinder, horizontal double-rod cylinder and rotary cylinder two sides are separately installed at least one for detecting its retracted position and will stretch
Contracting status information feedback to the PLC control module sensor;
The material that the sorting module is used to be transmitted through to come to self-clamping module is detected and is classified;The sorting module includes sub-material
Orlop plate, at least three side by side spacing be set to sub-material orlop plate on sub-material storehouse guide block, the adjacent sub-material storehouse guide block of every two with point
A material bin that feed bin bottom plate is formed, set on sub-material orlop plate side conveyer mechanism and be set to conveyer mechanism back to object
The pusher of feed bin side;The transmission direction of the conveyer mechanism is parallel to the orientation of sub-material storehouse guide block;It is described to push away
Material mechanism includes multiple expellers with the one-to-one cylinder of material bin and the piston-rod end set on the cylinder;Described point
Picking module further includes the capacitance sensor of buying securities with all one's capital set on material bin back to conveyer mechanism, and the capacitance sensor of buying securities with all one's capital is for examining
Whether the material surveyed in material bin is filled and transmits signals to the PLC control module;The sorting module further includes successively
Set on conveyer mechanism back to material bin side and the fibre optical sensor connecting with the PLC control module electric signal, inductance pass
Sensor and capacitance sensor;
The PLC control module includes PLC unit and the electric control unit connecting with the PLC unit, power supply display control
Unit, transfer jack and touch screen;The power supply display control unit is for voltage, electric current and the electrical power ginseng in display circuit
Number;The transfer jack is connect by patchcord with LED analog module plug-in type.
2. optical, mechanical and electronic integration experimental real-training case according to claim 1, which is characterized in that the LED analog module packet
Include automatic transporting entrucking unit, eight segment numerals are shown and artistic fancy lantern unit, traffic lights unit, Tool Magazine in Machining Centers selection
Unit, water tower level automatic control unit, automatic washing machine unit, automatic moulding machine unit, liquid mixed cell and automatic
Rolling mill unit;
The above-mentioned each unit of the LED analog module is equipped with LED light and with the transfer jack by turning in corresponding position respectively
The jack of wiring connection;The LED light is connect with the electric control unit electric signal.
3. optical, mechanical and electronic integration experimental real-training case according to claim 1, which is characterized in that the pipelined analog module
It further include driving each gas for being connected with the cylinder in its modules and receiving the control signal of the PLC control module
The solenoid valve of cylinder execution corresponding actions.
4. optical, mechanical and electronic integration experimental real-training case according to claim 3, which is characterized in that the gas supply module include into
Gas interface, the air feed equipment being connect with intake interface and the connecting line for being connected to intake interface and each gas equipment;It is described to use gas
Equipment is solenoid valve and/or cylinder.
5. optical, mechanical and electronic integration experimental real-training case according to claim 4, which is characterized in that the company of being additionally provided in the cabinet
The pneumatic triple piece of logical intake interface and air feed equipment.
6. optical, mechanical and electronic integration experimental real-training case according to claim 5, which is characterized in that be additionally provided with gas in the cabinet
Source emergency stop valve, the gas source emergency stop valve are set between intake interface and pneumatic triple piece.
7. optical, mechanical and electronic integration experimental real-training case according to claim 3, which is characterized in that be additionally provided with use in the cabinet
In the connection terminal of connection PLC control module and pipelined analog module.
8. optical, mechanical and electronic integration experimental real-training case according to claim 3, which is characterized in that be additionally provided with electricity in the cabinet
Magnet valve pedestal;The solenoid valve is installed in the solenoid valve base, and the solenoid valve base is installed on the bottom of box.
9. optical, mechanical and electronic integration experimental real-training case according to claim 1, which is characterized in that the conveyer mechanism includes
Conveyer belt, is set to the conveyer belt one at the belt support set on conveyer belt both ends for being fixed on sub-material orlop plate
The driving wheel at end, connect set on the driven wheel of the conveyer belt other end, with belt support for drive driving wheel rotate transmission
Translator is consolidated with the synchronization wheel shaft of driven wheel cooperation being connected in the belt support and by fastening nut screw rod
Due to the U-shaped strainer of the described belt support one end for being equipped with driven wheel;The belt support is located at the driven wheel
One end two sides be equipped with regulating tank, the wheel shaft of the driven wheel is supported in the regulating tank.
10. optical, mechanical and electronic integration experimental real-training case according to claim 1, which is characterized in that the power module includes
Power interface and master switch set on the cabinet side.
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CN110992796A (en) * | 2019-12-27 | 2020-04-10 | 武汉软件工程职业学院 | Mechatronic technology training set based on PLC |
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CN110992796A (en) * | 2019-12-27 | 2020-04-10 | 武汉软件工程职业学院 | Mechatronic technology training set based on PLC |
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