CN103676905B - Unwinding machine construction behavior monitoring system - Google Patents

Unwinding machine construction behavior monitoring system Download PDF

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Publication number
CN103676905B
CN103676905B CN201310724066.0A CN201310724066A CN103676905B CN 103676905 B CN103676905 B CN 103676905B CN 201310724066 A CN201310724066 A CN 201310724066A CN 103676905 B CN103676905 B CN 103676905B
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machine
closing
construction
grid
monitoring
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CN103676905A (en
Inventor
钟桂良
陈万涛
邱向东
尹习双
刘金飞
赖刚
刘永亮
宋述军
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PowerChina Chengdu Engineering Co Ltd
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PowerChina Chengdu Engineering Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

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Abstract

The invention relates to hydraulic engineering concrete pouring construction quality control technology, and particularly discloses an unwinding machine construction behavior monitoring system. The system solves the problem that hidden hazards are brought for concrete pouring construction quality as an unwinding machine cannot be effectively controlled and managed in traditional technology. The system comprises a processor unit, a positioning device, an orientation device, a wireless communication module, a monitoring center server and a monitoring client, the processor unit is arranged in a cab of the unwinding machine, both the positioning device and the orientation device are connected with the processor unit arranged in the cab of the unwinding machine, the processor unit wirelessly communicates with the monitoring center server through the wireless communication module, and the monitoring client is connected with the monitoring center server. The system is applicable to hydraulic engineering concrete pouring construction quality control.

Description

Machine of closing a position construction Behavior Monitor System
Technical field
The present invention relates to hydraulic engineering concrete pouring construction Quality Control Technology, close a position machine construction row particularly to one kind For monitoring system.
Background technology
It is the critical process of concreting that concrete spreading paves, and is subsequently to vibrate the material impact of operation implementation result Factor.In construction, the construction that paves of closing a position is carried out using the machine of closing a position, thus machine of closing a position behavior of constructing is directly connected to close a position and paves Quality, has a major impact to concrete pouring construction quality, is distinctly claimed and must vibrate after closing a position again in job specfication.
Close a position in job site at present, and machine construction management is extensive, and shortage manages to the effective control of the machine of closing a position, and is concerned only with and vibrates The whether final phenomenon such as bleeding after operation, ignores pilot process quality control, there is " with the Dai Ping that shakes " and (do not use flat after discharging Storehouse machine is closed a position, and is directly vibrated until stockpile liquidization and flow shakeouts with vibrator) phenomenon, so often bring stockpile top to vibrate slotting Enter depth not and with next layer can not well overlap the cold seam in appearance local, most of concrete cross to shake and bring aggregate separated etc. Have a strong impact on the problem of concrete pouring construction quality;Meanwhile, machine operating personnel's level of closing a position is very different it is difficult to guarantee is closed a position Effect, concrete became uneven, brings hidden danger to concrete pouring construction quality.
The problems referred to above have become the common fault of concrete pouring construction quality control so that using becoming more meticulous, intelligent Technological means effectively monitor the construction behavior of the machine of closing a position, and judge whether evaluation construction of closing a position qualified by monitoring result, Closed a position construction technology quality with auxiliary construction administrative staff's effective control.
Content of the invention
The technical problem to be solved is:Propose one kind to close a position machine construction Behavior Monitor System, solve traditional skill Lack the effective control to the machine of closing a position in art and manage the problem that hand brings hidden danger to concrete pouring construction quality.
The present invention solves above-mentioned technical problem and be employed technical scheme comprise that:
Machine of closing a position construction Behavior Monitor System, including being arranged at the processor unit closed a position in machine driver's cabin, also includes:Fixed Position equipment, orientation equipment, wireless communication module, monitoring central server, monitor client;
Described location equipment, orientation equipment are all connected in being arranged at the processor unit closed a position in machine driver's cabin;Described place Reason device unit passes through wireless communication module and monitoring central server radio communication;Described monitor client and Surveillance center's line clothes Business device is connected;
The status data that described location equipment, orientation equipment are closed a position in machine work progress for Real-time Collection, and will gather Data be uploaded to monitoring central server;Described monitoring central server is used for data is analyzed calculating the shape of the machine of closing a position State, carries out, in conjunction with the vibrator real-time monitoring data that concrete vibrating Quality Monitoring Control System gets, machine construction behavior of closing a position Identification and evaluation.
Further, described location equipment, orientation equipment may be contained within machine driver's cabin top of closing a position.
Further, described wireless communication module is WIFI module or 3G module.
Further, this system also includes warning device, and described warning device is connected with monitor client.
Further, described warning device is audible-visual annunciator.
The invention has the beneficial effects as follows:The shape closed a position in machine work progress by location equipment, orientation equipment Real-time Collection State data, is monitored to the work progress of the machine of closing a position, and the monitoring data of vibrating transferred in conjunction with monitoring central server is to closing a position The construction behavior of machine is judged, is reported to the police to construction manager in time when finding construction behavior lack of standardization, is coagulation Native pouring construction quality control provides technical support, reduces hidden danger.
Brief description
Fig. 1 is machine construction Behavior Monitor System example structure schematic diagram of closing a position in the present invention.
Specific embodiment
It is contemplated that proposition one kind is closed a position, machine construction Behavior Monitor System, solves to lack to the machine of closing a position in conventional art Effective control manages the problem that hand brings hidden danger to concrete pouring construction quality.Its core concept is:Using location equipment, determine Close a position the status data in machine work progress to equipment Real-time Collection, and the data of collection be uploaded to monitoring central server, Monitoring central server is analyzed calculating the state of the machine of closing a position to data, obtains in conjunction with concrete vibrating Quality Monitoring Control System To vibrator real-time monitoring data (region of having vibrated, vibrate duration and the insertion depth that vibrates), carry out machine construction behavior of closing a position Identification and evaluation, and then the working condition in machine working hour of can determine whether arbitrarily to close a position, judge in the face of storehouse in arbitrary region be No adopt the machine of closing a position close a position construction, judge and remind the construction phenomenon lack of standardization such as appearance " with the Dai Ping that shakes ", be that concreting is applied Work quality control provides technical support.
Below in conjunction with the accompanying drawings and embodiment the solution of the present invention is further described:
As shown in figure 1, the machine construction Behavior Monitor System of closing a position in this example includes:It is arranged at the place closing a position in machine driver's cabin Reason device unit, also includes:Location equipment, orientation equipment, wireless communication module, monitoring central server, monitor client, warning Device;Described location equipment, orientation equipment are all connected in being arranged at the processor unit closed a position in machine driver's cabin;Described processor Unit passes through wireless communication module and monitoring central server radio communication;Described monitor client and Surveillance center's line server It is connected;Described warning device is connected with monitor client.
On being embodied as, first, by location equipment (satellite fix or ultra-wideband positioning or sharp are installed on the machine of closing a position Light-seeking) obtain machine real time position P (x, y, z) of closing a position;By orientation equipment (electronic compass or satellite are installed on the machine of closing a position To) obtain close a position machine head and the real-time angle α of direct north;
Above-mentioned collected data is admitted to and is arranged at the processor unit closed a position in machine driver's cabin, then, processor list The data that monitoring obtains is transmitted back to monitoring central server by wireless communication module (WIFI or 3G) by unit, and server is disposed Service terminal software calculate and close a position machine construction working track, construction area of closing a position;Meanwhile, service end is transferred quality of vibrating and is intelligently supervised The vibrator real-time monitoring data (region of having vibrated, vibrate duration and the insertion depth that vibrates) that control system obtains is to machine construction of closing a position Behavior is analyzed judging;Certainly monitoring central server described here needs to be connected with quality of vibrating monitoring system network;
To closing a position, machine construction behavior concrete analysis mode is as follows:Construction storehouse face that machine of closing a position is located is divided into some grids, Judged for each grid;If this grid is closed a position in construction area in the machine of closing a position, this grid vibrates duration in normal range (NR) Interior and this grid vibrates insertion depth in normal range (NR), then the machine construction of closing a position of this grid is normal;If this grid is put down in the machine of closing a position Storehouse construction area is interior, this grid vibrates not yet when receiving storehouse, then this grid is covered by machine transition of closing a position, and uncovered position is constructed;If This grid is not closed a position in construction area in the machine of closing a position, this grid vibrates duration is partially long, this grid vibrates, and insertion depth is partially deep, then should Grid is that " with the Dai Ping that shakes " (does not use the machine of closing a position to close a position, directly vibrated with vibrator until stockpile liquidization and flow spreads out after discharging Flat) construction phenomenon overlay area.
Finally, service end will close a position machine construction behavior monitoring and evaluation result issue monitor client, with patterned side Formula shows construction manager, and real-time calculate and find " with the Dai Ping that shakes " when send warning with remind construction manager and When process.
By above-mentioned steps it is achieved that to close a position machine construct behavior monitoring function, to close a position machine construction behavior carry out Judge, and when construction behavior lack of standardization occurs in real time to construction manager early warning, be concrete pouring construction quality control Provide technical support.

Claims (5)

1. machine of closing a position is constructed Behavior Monitor System, including be arranged at close a position processor unit in machine driver's cabin it is characterised in that Also include:Location equipment, orientation equipment, wireless communication module, monitoring central server, monitor client;
Described location equipment, orientation equipment all be arranged at the processor unit in machine driver's cabin of closing a position and be connected;Described processor Unit passes through wireless communication module and monitoring central server radio communication;Described monitor client and monitoring central server phase Even;
The status data that described location equipment, orientation equipment are closed a position in machine work progress for Real-time Collection, and the number by collection According to being uploaded to monitoring central server;Described monitoring central server is used for being analyzed calculating the state of the machine of closing a position to data, Carry out the knowledge of machine construction behavior of closing a position in conjunction with the vibrator real-time monitoring data that concrete vibrating Quality Monitoring Control System gets Not and evaluate:Construction storehouse face that machine of closing a position is located is divided into some grids, is judged for each grid;If this grid is flat Storehouse machine is closed a position in construction area, this grid vibrates, and in normal range (NR) and this grid vibrates insertion depth in normal range (NR) to duration Interior, then this grid closes a position machine construction normally;If this grid is closed a position in construction area in the machine of closing a position, this grid shakes not yet when receiving storehouse Smash, then this grid is covered by machine transition of closing a position, uncovered position is constructed;If this grid is not closed a position in construction area, is somebody's turn to do in the machine of closing a position Grid vibrates, and duration is partially long, this grid vibrates, and insertion depth is partially deep, then this grid is " with the Dai Ping that shakes " construction phenomenon overlay area, Described " with the Dai Ping that shakes " does not use the machine of closing a position to close a position after referring to discharging, is directly vibrated until stockpile liquidization and flow spreads out with vibrator Flat.
2. machine of closing a position as claimed in claim 1 construction Behavior Monitor System is it is characterised in that described location equipment, orientation set Standby may be contained within machine driver's cabin top of closing a position.
3. machine of closing a position as claimed in claim 1 construction Behavior Monitor System is it is characterised in that described wireless communication module is WIFI module or 3G module.
4. the machine construction Behavior Monitor System of closing a position as described in claim 1-3 any one is it is characterised in that this system is also wrapped Include warning device, described warning device is connected with monitor client.
5. machine of closing a position as claimed in claim 4 construction Behavior Monitor System is it is characterised in that described warning device is acousto-optic report Alert device.
CN201310724066.0A 2013-12-25 2013-12-25 Unwinding machine construction behavior monitoring system Active CN103676905B (en)

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Publication number Priority date Publication date Assignee Title
CN104950791A (en) * 2015-06-29 2015-09-30 中国电建集团成都勘测设计研究院有限公司 Concrete spreading quality control method
CN114488242A (en) * 2021-12-24 2022-05-13 上海华兴数字科技有限公司 Working machine monitoring method, device and equipment and working machine

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CN203113804U (en) * 2013-02-28 2013-08-07 中国水电顾问集团成都勘测设计研究院 Concrete vibrator
CN103336499A (en) * 2013-06-19 2013-10-02 中山市拓维电子科技有限公司 System and method of dynamic management for construction quality of asphalt concrete pavement
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Address after: The North Qingyang District of Chengdu City, Sichuan Province, No. 610072

Applicant after: Co., Ltd of Chengdu survey and design academy of electricity Jian group of China

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Free format text: CORRECT: APPLICANT; FROM: CHENGDU HYDROELECTRIC INVESTIGATION + DESIGN INSTITUTE OF SPC TO: CHINA POWER GROUP CHENGDU INVESTIGATION DESIGN + RESEARCH INSTITUTE CO., LTD.

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