CN103676905A - Unwinding machine construction behavior monitoring system - Google Patents
Unwinding machine construction behavior monitoring system Download PDFInfo
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- CN103676905A CN103676905A CN201310724066.0A CN201310724066A CN103676905A CN 103676905 A CN103676905 A CN 103676905A CN 201310724066 A CN201310724066 A CN 201310724066A CN 103676905 A CN103676905 A CN 103676905A
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- unwinding machine
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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Abstract
The invention relates to hydraulic engineering concrete pouring construction quality control technology, and particularly discloses an unwinding machine construction behavior monitoring system. The system solves the problem that hidden hazards are brought for concrete pouring construction quality as an unwinding machine cannot be effectively controlled and managed in traditional technology. The system comprises a processor unit, a positioning device, an orientation device, a wireless communication module, a monitoring center server and a monitoring client, the processor unit is arranged in a cab of the unwinding machine, both the positioning device and the orientation device are connected with the processor unit arranged in the cab of the unwinding machine, the processor unit wirelessly communicates with the monitoring center server through the wireless communication module, and the monitoring client is connected with the monitoring center server. The system is applicable to hydraulic engineering concrete pouring construction quality control.
Description
Technical field
The present invention relates to hydraulic engineering concrete pouring construction Quality Control Technology, particularly a kind of machine construction Behavior Monitor System of closing a position.
Background technology
It is the critical process of concreting that concrete spreading paves, and is the important factor in order of the follow-up operation implementation result that vibrates.In construction, adopt the machine of the closing a position construction that paves of closing a position, thereby the machine construction behavior of closing a position is directly connected to the quality of closing a position and paving, concrete pouring construction quality is had to material impact, in job specifications, explicitly call for after must closing a position and vibrate again.
The at present working-yard machine construction management of closing a position is extensive, the effective control and management of shortage to the machine of closing a position, only pay close attention to after the operation of vibrating the final phenomenons such as whether bleeding, ignore pilot process quality control, having " with the Dai Ping that shakes " (is after discharging, not use the machine of closing a position to close a position, directly with vibrator, vibrate until stockpile liquidization and flow shakeouts) phenomenon, so often bring stockpile top to vibrate insertion depth not and can not well overlap with lower one deck and occur that local cold seam, most of concrete are crossed and shake and bring aggregate separated etc. to have a strong impact on the problem of concrete pouring construction quality; Meanwhile, the machine operation personnel level of closing a position is very different, is difficult to guarantee to close a position effect, and concrete thickness is uneven, brings hidden danger to concrete pouring construction quality.
The problems referred to above have become the common fault of concrete pouring construction quality control, thereby the construction behavior that needs employing becomes more meticulous, intelligentized technological means is monitored the machine of closing a position effectively, and judge by monitoring result whether evaluate the construction of closing a position qualified, with auxiliary construction managerial personnel, effectively control the construction technology quality of closing a position.
Summary of the invention
Technical matters to be solved by this invention is: propose a kind of machine construction Behavior Monitor System of closing a position, solve in conventional art and lack effective control and management hand of the machine of closing a position is brought to the problem of hidden danger to concrete pouring construction quality.
The present invention solves the problems of the technologies described above adopted technical scheme:
The machine of closing a position construction Behavior Monitor System, comprises and is arranged at the processor unit of closing a position in machine pilothouse, also comprises: positioning equipment, orientation equipment, wireless communication module, monitoring central server, monitor client;
Described positioning equipment, orientation equipment are all connected in being arranged at the processor unit of closing a position in machine pilothouse; Described processor unit is by wireless communication module and monitoring central server radio communication; Described monitor client is connected with Surveillance center line server.
Further, described positioning equipment, orientation equipment are all arranged at the machine pilothouse top of closing a position.
Further, described wireless communication module is WIFI module or 3G module.
Further, this system also comprises warning device, and described warning device is connected with monitor client.
Further, described warning device is audible-visual annunciator.
The invention has the beneficial effects as follows: by positioning equipment, the orientation equipment Real-time Collection status data in machine work progress of closing a position, work progress to the machine of closing a position is monitored, the monitor data that vibrates of transferring in conjunction with monitoring central server judges the construction behavior of the machine of closing a position, when finding construction behavior lack of standardization, to construction manager, report to the police in time, for concrete pouring construction quality control provides technical support, lessen the hidden dangers.
Accompanying drawing explanation
Fig. 1 is the machine construction Behavior Monitor System example structure schematic diagram of closing a position in the present invention.
Embodiment
The present invention is intended to propose a kind of machine construction Behavior Monitor System of closing a position, and solves in conventional art and lacks effective control and management hand of the machine of closing a position is brought to the problem of hidden danger to concrete pouring construction quality.Its core concept is: utilize positioning equipment, the orientation equipment Real-time Collection status data in machine work progress of closing a position, and by the data upload gathering to monitoring central server, monitoring central server is carried out the close a position state of machine of analytical calculation to data, the real-time monitor data of the vibrator (region of having vibrated getting in conjunction with concrete vibrating Quality Monitoring Control System again, duration and the insertion depth that vibrates vibrate), identification and the evaluation of the machine of closing a position construction behavior, and then can judge the duty of machine in working hour of closing a position arbitrarily, judge and in arbitrary region, whether adopt the machine of the closing a position construction of closing a position in the face of storehouse, judge and remind the construction phenomenons lack of standardization such as appearance " with the Dai Ping that shakes ", for concrete pouring construction quality control provides technical support.
Below in conjunction with drawings and Examples, the solution of the present invention is further described:
As shown in Figure 1, the construction of the machine of closing a position in this example Behavior Monitor System comprises: be arranged at the processor unit of closing a position in machine pilothouse, also comprise: positioning equipment, orientation equipment, wireless communication module, monitoring central server, monitor client, warning device; Described positioning equipment, orientation equipment are all connected in being arranged at the processor unit of closing a position in machine pilothouse; Described processor unit is by wireless communication module and monitoring central server radio communication; Described monitor client is connected with Surveillance center line server; Described warning device is connected with monitor client.
On concrete enforcement, first, by being installed on the machine of closing a position, positioning equipment (satnav or super wideband location or laser positioning) obtains the machine real time position P(x that closes a position, y, z); By being installed on the machine of closing a position, orientation equipment (electronic compass or satellite orientation) obtains close a position machine head and the real-time angle α of direct north;
Above-mentioned collected data are admitted to and are arranged at the processor unit of closing a position in machine pilothouse, then, the data that processor unit obtains monitoring are transmitted back monitoring central server by wireless communication module (WIFI or 3G), and the service end software of server deploy calculates close a position machine construction working track, the construction area of closing a position; Meanwhile, service end transfer the real-time monitor data of vibrator that the quality intelligent monitoring system of vibrating obtains (region of having vibrated, duration and the insertion depth that vibrates vibrate) to closing a position machine construction behavior analyze judgement; Certainly monitoring central server described here need to be connected with the Quality Monitoring Control System network that vibrates;
To closing a position, machine construction behavior concrete analysis mode is as follows: construction storehouse, the machine place face of closing a position is divided into some grids, for each grid, judges; If this grid in the machine of closing a position is closed a position construction area, this grid vibrates duration in normal range and this grid vibrates insertion depth in normal range, the machine construction of closing a position of this grid is normal; If this grid in the machine of closing a position is closed a position construction area, this grid do not vibrate yet when receiving storehouse, this grid is covered for the machine transition of closing a position, uncovered position is constructed; If this grid not in the machine of closing a position is closed a position construction area, this grid vibrates, and duration is partially long, this grid vibrates, and insertion depth is partially dark, this grid is " with the Dai Ping that shakes " (be not use the machine of closing a position to close a position after discharging, directly vibrate with vibrator until stockpile liquidization and flow shakeouts) construction phenomenon overlay area.
Finally, will close a position machine construction behavior monitoring and evaluation result of service end issued monitor client, in patterned mode, shows construction manager, and sends and report to the police to remind construction manager to process in time calculating in real time while finding " with the Dai Ping that shakes ".
Pass through above-mentioned steps, realized the monitoring function to the machine construction behavior of closing a position, the machine construction behavior of closing a position is judged, and when there is construction behavior lack of standardization in real time to construction manager early warning, for concrete pouring construction quality control provides technical support.
Claims (5)
1. the machine of closing a position construction Behavior Monitor System, comprises and is arranged at the processor unit of closing a position in machine pilothouse, it is characterized in that, also comprises: positioning equipment, orientation equipment, wireless communication module, monitoring central server, monitor client;
Described positioning equipment, orientation equipment are all connected in being arranged at the processor unit of closing a position in machine pilothouse; Described processor unit is by wireless communication module and monitoring central server radio communication; Described monitor client is connected with Surveillance center line server.
2. the machine construction Behavior Monitor System of closing a position as claimed in claim 1, is characterized in that, described positioning equipment, orientation equipment are all arranged at the machine pilothouse top of closing a position.
3. the machine construction Behavior Monitor System of closing a position as claimed in claim 1, is characterized in that, described wireless communication module is WIFI module or 3G module.
4. the construction of the machine of closing a position as described in claim 1-3 any one Behavior Monitor System, is characterized in that, this system also comprises warning device, and described warning device is connected with monitor client.
5. the machine construction Behavior Monitor System of closing a position as claimed in claim 4, is characterized in that, described warning device is audible-visual annunciator.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310724066.0A CN103676905B (en) | 2013-12-25 | 2013-12-25 | Unwinding machine construction behavior monitoring system |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201310724066.0A CN103676905B (en) | 2013-12-25 | 2013-12-25 | Unwinding machine construction behavior monitoring system |
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| CN103676905A true CN103676905A (en) | 2014-03-26 |
| CN103676905B CN103676905B (en) | 2017-02-15 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104950791A (en) * | 2015-06-29 | 2015-09-30 | 中国电建集团成都勘测设计研究院有限公司 | Concrete spreading quality control method |
| CN114488242A (en) * | 2021-12-24 | 2022-05-13 | 上海华兴数字科技有限公司 | Working machine monitoring method, device and equipment and working machine |
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2013
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| JPH1060865A (en) * | 1996-08-21 | 1998-03-03 | Taisei Corp | Compaction range control method and compaction range control device |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104950791A (en) * | 2015-06-29 | 2015-09-30 | 中国电建集团成都勘测设计研究院有限公司 | Concrete spreading quality control method |
| CN114488242A (en) * | 2021-12-24 | 2022-05-13 | 上海华兴数字科技有限公司 | Working machine monitoring method, device and equipment and working machine |
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| CN103676905B (en) | 2017-02-15 |
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