CN103653542A - Method for weaving stereoscopic vamp - Google Patents
Method for weaving stereoscopic vamp Download PDFInfo
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- CN103653542A CN103653542A CN201210361434.5A CN201210361434A CN103653542A CN 103653542 A CN103653542 A CN 103653542A CN 201210361434 A CN201210361434 A CN 201210361434A CN 103653542 A CN103653542 A CN 103653542A
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Abstract
The invention provides a method for weaving a stereoscopic vamp. The method includes the following steps that yarn knitting is carried out through a warp knitting machine, yarn is knitted to form an upper vamp body through a first needle bed of the warp knitting machine, the upper vamp body and a lower vamp body are interwoven to form a cylindrical fabric, and the lower vamp body is formed through weaving yarn through a second needle bed of the warp knitting machine; the cylindrical fabric is cut to form a sock-shaped fabric; a last is sleeved with the sock-shaped fabric; the sock-shaped fabric is heated at a high temperature, so that the sock-shaped fabric shrinks and is attached to the last, and accordingly the stereoscopic vamp is obtained. The heat shrinkable and irreversible features of high-shrinkage yarn or hot-melt yarn are used, so that the sock-shaped fabric is attached to the last, and the yarn has enough physical property. By means of the manufacturing processes, the vamp is formed at a time, and the effects of reducing worker cost and reducing waste fabrics can be achieved.
Description
Technical field
The present invention relates to a kind of method for weaving, particularly relevant for a kind of make vamp and sole one-body molded, to save the cost of labor of cutting out cloth and sewing machine, and can reach the method for weaving of the stereo shoe-vamp of environmental protection object.
Background technology
Due to the lifting of living standard, people are more and more polynary to the demand of shoes, and the market demand of various footwear moneys is increased thereupon.Traditional manufacturing method of shoes is all the fabric of the shoes such as the various leathers of first cutting or the orange red of weaving cotton cloth flower, then the material sewing machine of each part of vamp is sewed up, and finally pastes the end, vamp is combined to shaping with sole again.In the process of whole shoemaking, the cost of labor of severing fabric and sewing machine part has just accounted for 65%, and other 35% is to be to paste the end and the part at the large end is done in moulding.Therefore, severing fabric and sewing machine work are the parts of colored cost of labor in whole shoemaking step.
In the process of shoemaking, still have many places to need to improve at present.For instance, in the part of severing fabric, need carry out the die sinking of severing mould for each edition type, size, be a no small cost payout.When fabric carries out after severing, be left otiose discarded fabric and account for 20% of total fabric ratio.That is to say, these waste materials, when destroying, not only account for outside the fabric cost of small scale has not been wasted, and also cause the sizable burden of environment.
On the other hand, the part of sewing machine is most important part in shoemaking process now, owing to needing meticulous turner in the part that vamp is combined with sole, as long as so the fare of any one part have a bit deviation, all can cause shoes sizable difference in comfortableness.In addition, how accurate no matter the version type of shoes and Design of Dies have, all can be because of occurring error when the turner, and affect the size that shoes are decided originally, hence one can see that accurately sewing machine technology how importantly have.And proficiency between sewing machine green hand and skilled worker just can affect the quality of shoes.Therefore, how overcoming sewing machine quality inequality is also in shoemaking industry, to need the difficult problem overcoming badly now.
Moreover, in order to answer the great demand in shoes market, certainly will need a large amount of work manpowers, just can deal with labour-intensive industry like this, therefore the employee who just has each large one factory is tens of thousands of people's wonderful view easily, and one factory also so gradually turns to developing country from developed country, to seek more cheap work manpower.Yet, recently because labourer realizes new line, there are many disputes between workers & employer, and produce the dispute of many strike conflicts.Therefore, by shoemaking from traditional craft tailor and sewing machine to transfer automated production to real be imperative trend.
The part that automation step in shoemaking industry now comprises molding, ejection formation and the laminating of the large end, needs the sewing machine vamp part of maximum costs of labor cannot automation only.The characteristics such as that the physical property of weaving cotton cloth due to vamp need have is wear-resisting, resistance to compression, therefore need weaving cotton cloth of yarn diameter 200～800 red Buddhist nuns just to have way to reach suitable physical property.And weaving cotton cloth of vamp is to adopt through weave, through weave, compare with other weave physical property better, be difficult for extending, and can not take off yarn, but comparatively complicated by contrast with other weave (as weft knitting, do not knit or plain weave etc.), so the difficulty of automation is higher.
At present, there is manufacturer to develop a kind of tricot machine, to utilize this tricot machine to weave integrated ready-made clothes or socks, and can be in the orange red flower that weaves different patterns in woven cloth.Yet, this tricot machine can yarn feeding diameter thinner, its diameter is approximately 20～150 red Buddhist nuns, can only be applied to the braiding that the yarn diameters such as ready-made clothes are thinner, and vamp is weaved cotton cloth in order to reach suitable physical property, its yarn diameter is generally 200～800 red Buddhist nuns.Thus, if utilize this tricot machine to weave weaving cotton cloth that vamp uses, the bearded needle of tricot machine yarn feeding can, because tannin number is too high, cause crochet hook fracture.
The problem possessing in comprehensive above-mentioned existing shoemaking engineering, need to propose a kind of can vamp is one-body molded, and reduce the waste material amount that vamp is weaved cotton cloth after severing, to reach environmental protection object, and it is uneven to overcome sewing machine maturity, to increase the degree of accuracy of shoe size, and lower the method for weaving of the stereo shoe-vamp of human cost.
Summary of the invention
In view of this, main purpose of the present invention is to provide a kind of method for weaving of stereo shoe-vamp, and to solve sewing machine hand proficiency inequality in prior art, the waste material amount that vamp is weaved cotton cloth is too high, and the too large problem of human cost.
For achieving the above object, the present invention proposes a kind of method for weaving of stereo shoe-vamp.By tricot machine, carry out yarn braiding, the first part needle-bar of this tricot machine of take is upper vamp by yarn knitting forming, so that the second part needle-bar of upper vamp and tricot machine is tubular fabric by the mutual knitting forming of vamp under yarn institute knitting forming; Cutting tubular fabric is socks type fabric; Sheathed socks type fabric is in footwear type shoe last; And high-temperature heating socks type fabric, with the closely sealed footwear type of compression stockings type fabric shoe last, and then obtain stereo shoe-vamp.
Preferably, the crochet hook bore of tricot machine is 1.9 centimetres～2.5 centimetres.
Preferably, yarn is irreversible after being heated.
Preferably, complete closely sealed footwear type shoe last after socks type fabric by heat.
Preferably, the diameter of yarn is 200～800 red Buddhist nuns.
From the above, the method for weaving of stereo shoe-vamp, it can have one or more following advantage:
(1) adulterate in yarn high-shrinkage yarn or hot melt yarn of the method for weaving of this stereo shoe-vamp, this high-shrinkage yarn or hot melt yarn can be subject to thermal contraction, with complete note, pay in footwear type shoe last, and high-shrinkage yarn or hot melt yarn have irreversible characteristic, thus, be subject to the socks type fabric of thermal contraction just can not return back to the state before not heating, there is on the contrary the required physical property of vamp.
(2) the method for weaving Ke Jiang first (vamp) of this stereo shoe-vamp and second portion (middle bottom surface) are one-body molded, to save the operation of severing fabric, and overcome sewing machine hand proficiency inequality, different problem and the too high problems of labourer's human cost of the degree of accuracy by the method.
(3) method for weaving of this stereo shoe-vamp can be by one-body molded stereo shoe-vamp, and reduces vamp waste material amount, and then saves the cost of destroying residue waste material, to reach environmental protection and to reduce the object of destroying cost.
Accompanying drawing explanation
The schematic diagram of the tricot machine that method for weaving that Fig. 1 is stereo shoe-vamp is applicable.
Fig. 2 is first schematic diagram of embodiment of the method for weaving of stereo shoe-vamp.
Fig. 3 is second schematic diagram of embodiment of the method for weaving of stereo shoe-vamp.
Fig. 4 is the flow chart of embodiment of the method for weaving of stereo shoe-vamp.
[primary clustering symbol description]
1: tricot machine
10: yarn
11: first part needle-bar
111: upper vamp
12: the second part needle-bars
121: lower vamp
20: the knitting seat of guide
30: orange red flower seat
21,31: crochet hook
41: tubular fabric
42: socks type fabric
421: footwear type shoe last
S11～S14: steps flow chart
The specific embodiment
For the ease of the effect of understanding inventive features of the present invention, content and advantage and reaching, now the present invention is coordinated to accompanying drawing, and be described in detail as follows with the expression-form of embodiment, and the accompanying drawing that wherein used, its purport is only the use of signal and aid illustration book, may not be the true ratio after the invention process and precisely configuration, thus should be with regard to the ratio of institute's accompanying drawing with configuration relation deciphering, limit the invention to the interest field in actual enforcement, close first chat bright.
Below in conjunction with relevant drawings, the method for weaving of stereo shoe-vamp of the present invention is described in detail, for making to be convenient to understand, the same components in following embodiment illustrates in order to identical symbology.
The schematic diagram of the tricot machine that method for weaving that as shown in Figure 1, Fig. 1 is stereo shoe-vamp is applicable.Stereo shoe-vamp of the present invention is to utilize tricot machine 1 to carry out yarn braiding, in the present embodiment, be preferably with many guide rods of two-needle bar raschel machine of model RDPJ6/2 and carry out yarn braiding, the needle-bar of its tricot machine 1 can centre be benchmark, the right and left is divided into first part needle-bar 11 and the second part needle-bar 12, and first part needle-bar 11 and the second part needle-bar 12 respectively have 20 and two orange reds flower seats 30 of the knitting seat of two guides.Wherein, the bore of the crochet hook 31 of the crochet hook 21 of the knitting seat of guide 20 and orange red flower seat 30 is 1.9 centimetres～2.5 centimetres, and the yarn diameter of yarn feeding is 200～800 red Buddhist nuns, to reach the required physical property of vamp.
The knitting seat of guide 20 can be in order to yarn 10 is woven to the mesh substrate of vamp, then spend seat 30 actions that yarn is padded in skew braiding in mesh substrate by orange red, so that can produce thicker protrusion tissue in mesh substrate, it protrudes to organize and is orange red and spends.Specifically, the kind of orange red flower, distribution and tissue can be inputted in tricot machine 1 depending on user's Demand Design, to produce different orange red flower effects.First's needle-bar 11 can knit out the upper vamp 111 with orange red flower, and the second part needle-bar 12 can knit out the lower vamp 121 with orange red flower, by the weaving of first part needle-bar 11 and the second part needle-bar 12, can carry out seamless link to upper vamp 111 and lower vamp 121, and produce tubular fabric 41.
As shown in Figures 2 and 3, Fig. 2, Fig. 3 are respectively the first schematic diagram and second schematic diagram of embodiments of the invention.In figure, tricot machine 1, by upper vamp 111 and the formed tubular fabric 41 of lower vamp 121 mutual braiding, can further carry out cutting with automation equipment or by artificial mode.Tubular fabric 41, after cutting out, can be obtained a comparatively flexible socks type fabric 42.After this, socks type fabric 42 can corresponding be set on the footwear type shoe last 421 of crossing through size design, and high-temperature heating is sheathed on the socks type fabric 42 on footwear type shoe last 421, the aftercrimp so that socks type fabric 42 is heated, and note is paid in footwear type shoe last 421 completely.Wherein, the temperature of heating can be looked the kind class feature of yarn and be changed to some extent.See through heat-shaping socks type fabric 42, can obtain accurate in size stereo shoe-vamp.
It is worth mentioning that, in the yarn that the method for weaving of stereo shoe-vamp of the present invention is used, can comprise the yarn that high-shrinkage yarn or hot melt yarn etc. can heat shrink, not as limit.Thus, by comprising high-shrinkage yarn or hot melt yarn, weave the socks type fabric 42 forming, heat is irreversible after shrinking.That is to say, the shape of the socks type fabric 42 before heating is unfixing, and has elasticity slightly.When socks type fabric 42 heats, make the high-shrinkage yarn or the hot melt yarn that wherein comprised tighten, and when closely note is paid on corresponding footwear type shoe last 421, can absolutely the coincide shape of footwear type shoe last 421 of the stereo shoe-vamp producing, and socks type fabric 42 organizing after heating is tightened is comparatively tight, and there is irreversibility, therefore can reach the required physical property of shoes.In other words, if the size design of footwear type shoe last 421 is proper, utilize the made stereo shoe-vamp of method for weaving of stereo shoe-vamp of the present invention, can there is size advantage accurately, and can overcome the problem of utilizing the quality inequality that manual turner produces.
As shown in Figure 4, the flow chart that Fig. 4 is the embodiment of the present invention.In figure, the method for weaving of stereo shoe-vamp comprises step S11, by tricot machine, carry out yarn braiding, the first part needle-bar of this tricot machine of take is upper vamp by yarn knitting forming, so that the second part needle-bar of upper vamp and tricot machine weaves the lower vamp of yarn institute knitting forming alternately, and form tubular fabric.Wherein, yarn can comprise high-shrinkage yarn or hot melt yarn, and the diameter of yarn can be 200～800 red Buddhist nuns.Wherein, the crochet hook bore of tricot machine can be 1.9 centimetres～2.5 centimetres, but not as limit.
Then, step S12 is that cutting tubular fabric is a socks type fabric.
After this, step S13 is that sheathed socks type fabric is in a footwear type shoe last.
Finally, step S14 is high-temperature heating socks type fabric, with the closely sealed footwear type of compression stockings type fabric shoe last, and then forms stereo shoe-vamp on footwear type shoe last.Wherein, the temperature of high-temperature heating can be depending on the kind of yarn and characteristic and is changed.
In sum, the method for weaving of stereo shoe-vamp of the present invention is mainly to utilize the first part needle-bar of tricot machine and the second part needle-bar to weave alternately, so that upper vamp and lower vamp seamless combination are formed to tubular fabric.Tubular fabric, after being cut to socks type fabric, is sheathed on the footwear type shoe last of correspondingly-sized, and by high-temperature heating mode, yarn is wherein tightened, and pays on footwear type shoe last, and then make stereo shoe-vamp reach accurate in size object with completely tight note.In addition,, because the high-shrinkage yarn comprising in yarn or hot melt yarn have irreversible physical property after heating, therefore heating can reach the required physical property of shoes after tightening.More particularly, by the method for weaving of stereo shoe-vamp of the present invention, vamp is one-body molded, not only can significantly reduce the time of manual severing fabric and sewing machine in processing procedure, artificial and cost, more can further reach the object of environmental protection.
The foregoing is only for example, but not for protection scope of the present invention is limited.Anyly do not depart from spirit of the present invention and category, and the equivalent modifications that it is carried out or change all should be contained in the protection domain of claims of the present invention.
Claims (5)
1. a method for weaving for stereo shoe-vamp, is characterized in that:
By tricot machine, carry out yarn braiding, the first part needle-bar of this tricot machine of take is upper vamp by this yarn knitting forming, so that the second part needle-bar of vamp and this tricot machine weaves the lower vamp of this yarn institute knitting forming alternately on this, and forms tubular fabric;
This tubular fabric of cutting is socks type fabric;
Sheathed this socks type fabric is in footwear type shoe last;
And this socks type fabric of high-temperature heating to tighten closely sealed this footwear type shoe last of this socks type fabric, and then forms stereo shoe-vamp on this footwear type shoe last.
2. the method for weaving of stereo shoe-vamp according to claim 1, is characterized in that, the crochet hook bore of described tricot machine is 1.9 centimetres～2.5 centimetres.
3. the method for weaving of stereo shoe-vamp according to claim 1, is characterized in that, irreversible after described yarn is heated.
4. the method for weaving of stereo shoe-vamp according to claim 1, is characterized in that, complete closely sealed this footwear type shoe last after described socks type fabric by heat.
5. the method for weaving of stereo shoe-vamp according to claim 1, is characterized in that, the diameter of described yarn is 200～800 red Buddhist nuns.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210361434.5A CN103653542B (en) | 2012-09-25 | 2012-09-25 | The method for weaving of stereo shoe-vamp |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210361434.5A CN103653542B (en) | 2012-09-25 | 2012-09-25 | The method for weaving of stereo shoe-vamp |
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| Publication Number | Publication Date |
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| CN103653542A true CN103653542A (en) | 2014-03-26 |
| CN103653542B CN103653542B (en) | 2015-07-29 |
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| CN201210361434.5A Active CN103653542B (en) | 2012-09-25 | 2012-09-25 | The method for weaving of stereo shoe-vamp |
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Cited By (23)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN104032468A (en) * | 2014-06-19 | 2014-09-10 | 江南大学 | Production process of shoe fabric formed by flat knitting |
| CN104337103A (en) * | 2013-07-25 | 2015-02-11 | 旭辉针织有限公司 | Method for manufacturing shoe-shaped cloth |
| CN104385570A (en) * | 2014-08-29 | 2015-03-04 | 郭振华 | Forming methods for two-dimensional fabric and three-dimensional fabric |
| CN106182856A (en) * | 2016-07-07 | 2016-12-07 | 金湖县强力织套有限责任公司 | A kind of manufacture method of the footwear with inside and outside textile upper |
| CN106388131A (en) * | 2015-07-28 | 2017-02-15 | 总成实业股份有限公司 | Three-dimensional vamp fabric, manufacturing method of three-dimensional vamp fabric and footwear assembly |
| CN106560103A (en) * | 2015-11-09 | 2017-04-12 | 信泰(福建)科技有限公司 | Stereo flyknit vamp manufacturing method and shoe using same |
| TWI587802B (en) * | 2015-04-16 | 2017-06-21 | 耐克創新有限合夥公司 | Article of footwear incorporating a knitted component having floated portions |
| CN107048571A (en) * | 2017-05-05 | 2017-08-18 | 陈雪源 | A kind of three-dimensional seamless socks vamp, the production technology of socks footwear |
| CN108056534A (en) * | 2016-11-09 | 2018-05-22 | 纮织国际有限公司 | The method of footwear embryo and its footwear embryo is made in tubing tailor |
| CN108378470A (en) * | 2015-08-07 | 2018-08-10 | 耐克创新有限合伙公司 | Multilayer woven article and manufacturing method |
| CN108411476A (en) * | 2018-03-08 | 2018-08-17 | 鹤山精丰织造有限公司 | A kind of production method of multi-layered type socks shoes |
| CN110771992A (en) * | 2018-07-27 | 2020-02-11 | 阿迪达斯股份公司 | Three-dimensional shoes |
| US10743618B2 (en) | 2015-05-26 | 2020-08-18 | Nike, Inc. | Hybrid braided article |
| US10806210B2 (en) | 2017-05-31 | 2020-10-20 | Nike, Inc. | Braided articles and methods for their manufacture |
| US10863794B2 (en) | 2013-06-25 | 2020-12-15 | Nike, Inc. | Article of footwear having multiple braided structures |
| US10932528B2 (en) | 2014-12-10 | 2021-03-02 | Nike, Inc. | Last system for articles with braided components |
| CN112638191A (en) * | 2018-06-08 | 2021-04-09 | 戴卡特隆有限公司 | Method for manufacturing a shoe and shoe obtainable by said method |
| US11051573B2 (en) | 2017-05-31 | 2021-07-06 | Nike, Inc. | Braided articles and methods for their manufacture |
| CN113089127A (en) * | 2021-04-14 | 2021-07-09 | 李宁（中国）体育用品有限公司 | Binding vamp and processing method thereof |
| US20210219660A1 (en) * | 2014-06-23 | 2021-07-22 | Nike, Inc. | Footwear Designing Tool |
| CN113271801A (en) * | 2018-12-03 | 2021-08-17 | 可汉有限责任公司 | Shoe with knitted upper |
| US11202483B2 (en) | 2017-05-31 | 2021-12-21 | Nike, Inc. | Braided articles and methods for their manufacture |
| US11219266B2 (en) | 2013-06-25 | 2022-01-11 | Nike, Inc. | Article of footwear with braided upper |
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| US10863794B2 (en) | 2013-06-25 | 2020-12-15 | Nike, Inc. | Article of footwear having multiple braided structures |
| US11219266B2 (en) | 2013-06-25 | 2022-01-11 | Nike, Inc. | Article of footwear with braided upper |
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| US20210219660A1 (en) * | 2014-06-23 | 2021-07-22 | Nike, Inc. | Footwear Designing Tool |
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| US10932528B2 (en) | 2014-12-10 | 2021-03-02 | Nike, Inc. | Last system for articles with braided components |
| US11540596B2 (en) | 2014-12-10 | 2023-01-03 | Nike, Inc. | Last system for articles with braided components |
| TWI587802B (en) * | 2015-04-16 | 2017-06-21 | 耐克創新有限合夥公司 | Article of footwear incorporating a knitted component having floated portions |
| US10743618B2 (en) | 2015-05-26 | 2020-08-18 | Nike, Inc. | Hybrid braided article |
| CN106388131A (en) * | 2015-07-28 | 2017-02-15 | 总成实业股份有限公司 | Three-dimensional vamp fabric, manufacturing method of three-dimensional vamp fabric and footwear assembly |
| CN106388131B (en) * | 2015-07-28 | 2018-05-01 | 总成实业股份有限公司 | Three-dimensional vamp fabric, manufacturing method of three-dimensional vamp fabric and footwear assembly |
| CN108378470A (en) * | 2015-08-07 | 2018-08-10 | 耐克创新有限合伙公司 | Multilayer woven article and manufacturing method |
| US11103028B2 (en) | 2015-08-07 | 2021-08-31 | Nike, Inc. | Multi-layered braided article and method of making |
| CN106560103A (en) * | 2015-11-09 | 2017-04-12 | 信泰(福建)科技有限公司 | Stereo flyknit vamp manufacturing method and shoe using same |
| CN106182856A (en) * | 2016-07-07 | 2016-12-07 | 金湖县强力织套有限责任公司 | A kind of manufacture method of the footwear with inside and outside textile upper |
| CN108056534B (en) * | 2016-11-09 | 2020-07-21 | 纮织国际有限公司 | Method for cutting and sewing tubular fabric into shoe blank and shoe blank |
| CN108056534A (en) * | 2016-11-09 | 2018-05-22 | 纮织国际有限公司 | The method of footwear embryo and its footwear embryo is made in tubing tailor |
| CN107048571A (en) * | 2017-05-05 | 2017-08-18 | 陈雪源 | A kind of three-dimensional seamless socks vamp, the production technology of socks footwear |
| US11051573B2 (en) | 2017-05-31 | 2021-07-06 | Nike, Inc. | Braided articles and methods for their manufacture |
| US11202483B2 (en) | 2017-05-31 | 2021-12-21 | Nike, Inc. | Braided articles and methods for their manufacture |
| US10806210B2 (en) | 2017-05-31 | 2020-10-20 | Nike, Inc. | Braided articles and methods for their manufacture |
| US11425956B2 (en) | 2017-05-31 | 2022-08-30 | Nike, Inc. | Braided articles and methods for their manufacture |
| CN108411476A (en) * | 2018-03-08 | 2018-08-17 | 鹤山精丰织造有限公司 | A kind of production method of multi-layered type socks shoes |
| CN112638191A (en) * | 2018-06-08 | 2021-04-09 | 戴卡特隆有限公司 | Method for manufacturing a shoe and shoe obtainable by said method |
| US11553759B2 (en) | 2018-06-08 | 2023-01-17 | Decathlon | Method for producing a shoe and shoe that can be obtained by said method |
| CN112638191B (en) * | 2018-06-08 | 2024-05-28 | 戴卡特隆有限公司 | Method for manufacturing a shoe and shoe obtainable by said method |
| US11408103B2 (en) | 2018-07-27 | 2022-08-09 | Adidas Ag | Three-dimensional shoe |
| CN110771992A (en) * | 2018-07-27 | 2020-02-11 | 阿迪达斯股份公司 | Three-dimensional shoes |
| CN113271801A (en) * | 2018-12-03 | 2021-08-17 | 可汉有限责任公司 | Shoe with knitted upper |
| CN113089127A (en) * | 2021-04-14 | 2021-07-09 | 李宁（中国）体育用品有限公司 | Binding vamp and processing method thereof |
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