CN106388131A - Three-dimensional vamp fabric, manufacturing method of three-dimensional vamp fabric and footwear assembly - Google Patents

Three-dimensional vamp fabric, manufacturing method of three-dimensional vamp fabric and footwear assembly Download PDF

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Publication number
CN106388131A
CN106388131A CN201510534066.3A CN201510534066A CN106388131A CN 106388131 A CN106388131 A CN 106388131A CN 201510534066 A CN201510534066 A CN 201510534066A CN 106388131 A CN106388131 A CN 106388131A
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China
Prior art keywords
vamp
footwear
shoe
profile
stereo
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Granted
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CN201510534066.3A
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Chinese (zh)
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CN106388131B (en
Inventor
温文超
温祐章
江迪叡
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Long John Tsung Right Industrial Co Ltd
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Long John Tsung Right Industrial Co Ltd
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  • Footwear And Its Accessory, Manufacturing Method And Apparatuses (AREA)
  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)

Abstract

The invention provides a three-dimensional vamp fabric, a manufacturing method of the three-dimensional vamp fabric and a footwear assembly.

Description

Stereo shoe-vamp cloth, the manufacture method of this stereo shoe-vamp cloth and footwear component
Technical field
The present invention relates to a kind of stereo shoe-vamp cloth, the manufacture method of this stereo shoe-vamp cloth and footwear Assembly, especially espespecially knits out integrally formed stereo shoe-vamp using tricot machine, to shorten shoemaking institute The time needing.
Background technology
Traditional shoemaking mode be using substantial amounts of human resourcess, the fabric of each several part is cut after again plus To suture, but the production capacity of product and difficult quality can be made to remain stable using this shoemaking mode. Furthermore, the sapwood consume after cutting accounts for the 20%~30% of overall fabric, not only causes cost to waste, More increase the degree of difficulty of subsequent treatment.
At present, industry has been for vamp and develops being compiled using the braiding skill and technique such as knitting or tatting Weave the vamp cloth of plane, however, said method still must be stitched into by modes such as sewings again Vamp, though its manufacturing time has reduced compared with traditional approach, but still cannot overcome quality uneven completely Problem.Furthermore, traditional textile fabric cannot meet the physical property needed for footwear part, still needs in each benefit Strong region sutures several reinforcing chips to increase its supportive.
In sum, the present inventor concentrates on studies, thinks and have devised through pains for many years A kind of stereo shoe-vamp and its manufacture method, are improved with the disappearance for prior art, Jin Erzeng The enforcement entered in industry utilizes.
Content of the invention
In view of the foregoing, it is an object of the invention to proposing a kind of stereo shoe-vamp and its manufacturer Method, to solve the problems, such as to rely on a large amount of human resourcess and experience in known technology, to reduce phase Close manufacturing cost.
In view of the foregoing, it is an object of the invention to proposing a kind of stereo shoe-vamp and its manufacturer Method, by knitting out overall sock vamp fabric so that this stereo shoe-vamp is integrally formed simultaneously, enters And reduce sapwood consume.
In view of the foregoing, it is an object of the invention to proposing a kind of stereo shoe-vamp and its manufacturer According to different junction points, method, by planning that position carries out the edge receipts side of fabric.
In view of the foregoing, it is an object of the invention to proposing a kind of stereo shoe-vamp and its manufacturer Method, is beneficial to carry out oblique receipts side weave by the design by hollow out hole, by the first vamp Unit and the second instep unit are seamlessly connected, and to hide footwear ridge suture, and then remain overall three-dimensional The aesthetic property of vamp.
In view of the foregoing, it is an object of the invention to proposing a kind of stereo shoe-vamp and its manufacturer Method, can adapt to adjust joining of the relevant position of shoe pattern profile according to required footwear cylinder height requirement Put.
In view of the foregoing, it is an object of the invention to proposing a kind of stereo shoe-vamp and its manufacturer Method, can be by the configuration of group texture pattern to carry out full width weaving simultaneously, and then improving product production capacity.
In view of the foregoing, it is an object of the invention to proposing a kind of stereo shoe-vamp and its manufacturer Method, using the heated contraction of the yarn of tool heat-shrinkable with the shoe last model that fits perfectly, to reduce entirety The manufacturing time of footwear part.
Based on above-mentioned purpose, the present invention provides a kind of stereo shoe-vamp cloth, and it will using tricot machine At least one yarn forms according to group texture pattern braiding, and group texture pattern can comprise at least one footwear type wheel Junction point planning position at wide and corresponding at least one, stereo shoe-vamp cloth comprises the first vamp Unit, the second instep unit, hollow out hole and footwear type profile stitching thread.
First instep unit be using tricot machine Part I needle-bar according at least one footwear type Profile and knitting forming.Second instep unit be using tricot machine Part II needle-bar according to At least one footwear type profile and knitting forming.At least one hollow out hole can be according at least one Junction point planning position carries out oblique receipts side weave, to be seamlessly connected the first instep unit and second Instep unit.At least one footwear type profile stitching thread can be according to junction point planning position at least Carry out receiving side braiding to form at least one shoe pattern profile.
Preferably yarn can be the homo-fibers yarn with double fusing points.
Preferably first instep unit and/or the second instep unit also comprise multiple vamp stiffeners, with Increase the supportive of at least one stereo shoe-vamp.
Preferably shoe pattern profile can suitably adjust the correlation of group texture pattern according to footwear cylinder height requirement Configuration.
Preferably hollow out hole can be according to the footwear ridge curvature of footwear type profile with design planning.
Preferably at least one sock vamp fabric can be cut out according at least one footwear type profile.
Based on above-mentioned purpose, the present invention provides a kind of manufacture method of stereo shoe-vamp, comprises following Step:
Design has junction point planning department at least one footwear type profile and corresponding at least The group texture pattern of position, each footwear type profile includes at least a footwear ridge border and a shoe pattern wheel Wide.
By tricot machine, at least one yarn is woven according to group texture pattern, knit out and profile The first corresponding instep unit and the second instep unit.
First instep unit and the second footwear are woven according to junction point planning department bit interleave at least Face unit, connects the first instep unit and the second instep unit using oblique receipts side weave, makes footwear Ridge border can be seamlessly connected.
At least one sock vamp fabric is cut out according at least one footwear type profile.
At least one sock vamp fabric is sequentially sheathed on shoe last model, heated contraction makes Be shaped at least one stereo shoe-vamp.
Preferably at least one yarn is double melting-point fibers yarns of phase same material.
Preferably footwear ridge border is by configuring hollow out hole, forms beneficial to the braiding of oblique receipts side weave 's.
Preferably shoe pattern profile can suitably adjust the correlation of group texture pattern according to footwear cylinder height requirement Configuration.
Preferably footwear type profile comprises open boundary profile, and open boundary profile can receive side using monolayer Weave braiding forms.
Preferably open boundary profile can comprise collar profile, on footwear waist along profile or a combination thereof.
Based on above-mentioned purpose, the present invention provides a kind of footwear component, and it comprises footwear sole construction and stands Body vamp, by being connected stereo shoe-vamp with footwear sole construction, thus form footwear component.
In order to allow above-mentioned purpose, technical characteristic and actual implement after obtained incremental effect Become apparent from understandable, below, referring to the drawings preferred embodiment is described in detail.
Brief description
Fig. 1 is the first schematic diagram of the stereo shoe-vamp cloth of the present invention.
Fig. 2 is the second schematic diagram of the stereo shoe-vamp cloth of the present invention.
Fig. 3 is the flow chart of the manufacturing step of the manufacture method of stereo shoe-vamp of the present invention.
Fig. 4 is the schematic flow sheet of the stereo shoe-vamp of the present invention.
Fig. 5 is the schematic diagram of the footwear component of the present invention.
【Description of reference numerals】
100th, stereo shoe-vamp cloth;10th, the first instep unit;20th, the second instep unit; 81st, footwear type profile;811st, footwear ridge border;812nd, shoe pattern profile;815th, open boundary wheel Wide;8151st, collar profile;8152nd, along profile on footwear waist;85th, hollow out hole;88、 Footwear type profile stitching thread;90th, sock vamp fabric;95th, shoe last model;98th, stereo shoe-vamp; 500th, footwear component;510th, footwear sole construction.
Specific embodiment
Understand feature, content and advantage and its effect that can reach of the present invention, ginseng for convenience Accompanying drawing according to the present invention embodiment is described in detail.And the accompanying drawing used in it, its master Purport is only used for illustrating and aid in illustrating book to illustrate, the true ratio after may not implementing for the present invention Example is configured with accurate, therefore should not understand, limit the invention to reality with configuration relation with regard to the ratio of accompanying drawing Interest field in the enforcement of border.
In order to be easier to understand advantages of the present invention, feature and the technical method reaching, by reference Exemplary embodiments and institute's accompanying drawings are being explained in more detail, and, the present invention can also be with Different forms realizing, thus, should not be considered limited to embodiments set forth herein, On the contrary, for there is the technical staff of usual knowledge to art, the enforcement that provided Example will pass on scope of the invention more thorough, comprehensively and intactly, and the present invention will only be attached Claim defined.
Fig. 1 and Fig. 2 is respectively the first schematic diagram of stereo shoe-vamp cloth and second signal of the present invention Figure.Stereo shoe-vamp cloth 100 is woven according to group texture pattern using tricot machine, wherein, tissue Composition comprises at least one footwear type profile 81 and corresponding junction point planning position.Stereo shoe-vamp Cloth 100 comprises the first instep unit 10, the second instep unit 20, hollow out hole 85 and footwear Type profile stitching thread 88.
Each footwear type profile 81 includes at least a footwear ridge border 811 and a shoe pattern profile 812, shoe pattern profile 812 can comprise collar profile 8151, open along profile 8152 etc. on footwear waist Put boundary profile 815.
The concept that vamp fabric is presented by present invention proposition with sock pattern, with footwear type center line as boundary, Waist inside footwear is defined as the first instep unit 10, waist outside footwear is defined as the second vamp list Unit 20, and carry out full width weaving by the configuration of group texture pattern simultaneously, and then improving product production capacity.
Part I needle-bar using tricot machine weaves the first instep unit 10 according to footwear type profile 81, Using Part II needle-bar, the second instep unit 20 is woven according to footwear type profile 81, further according to difference Footwear type profile 81, from different receipts side weaves, allow the shoe pattern profile 812 will not be because cutting into socks Shape vamp fabric 90 and produce the detached awkward situation of yarn.
If footwear ridge border 811 is adopted traditional face connect receipts side weave, jointing line can be made obvious And have influence on aesthetic property, and more can rub foot and reduce comfortableness, for solving this problem, this The bright design concept then proposing using hollow out hole 85, by the configuration of hollow out hole 85, with profit Carrying out oblique receipts side weave in tricot machine will be seamless with the second instep unit 20 for the first instep unit 10 Connect, to hide footwear ridge border 811, and then maintain the aesthetic property of overall vamp.Hollow out hole 85 Can be according to the footwear ridge curvature of footwear type profile 81 come planning and designing.
According to junction point, footwear type profile stitching thread 88 plans that position carries out face and connects receipts side weave come shape Become shoe pattern profile 812, and along open boundary wheels such as profiles 8152 on collar profile 8151, footwear waist Wide 815 then receive side weave using monolayer is woven.
In addition, shoe pattern profile 812 can suitably adjust group according to the different demands of actual footwear cylinder height The relevant configuration of texture pattern.Furthermore, in braiding the first instep unit 10, the second instep unit 20 When, more can be intended to reinforcement region (example:The positions such as vamp, footwear body, eyelet, heel) set up relatively The multiple vamp stiffeners answered, to increase the supportive of vamp.
Referring concurrently to Fig. 3 and Fig. 4, to be more expressly understood that the manufacturing process of the stereo shoe-vamp of the present invention. The present invention also provides a kind of manufacture method of stereo shoe-vamp 98, and the method comprises the steps of:? Step S1, design has at least one footwear type profile and at least one corresponding junction point planning department The group texture pattern of position, each footwear type profile includes at least footwear ridge border and shoe pattern profile.Shoe pattern wheel Wide 812 can comprise collar profile 8151, on footwear waist along open boundary profiles such as profiles 8152 815.
In addition, can be according to actual footwear type (example:Sport shoess, jogging shoes, basketball shoes, high boot etc. are no With footwear type) demand, design the height of the hollow out hole 85 corresponding with footwear ridge curvature and footwear cylinder, And the relevant configuration of further adjustment group texture pattern, with the production capacity of improving product, reduce sapwood Consume.
In step S2, by tricot machine will at least one yarn according to group texture pattern to be woven, compile Weave the first corresponding instep unit of profile and the second instep unit.When implementing, it is possible to use Part I needle-bar collocation Jacquard orange red embossing device through side machine knits out the first instep unit 10, utilizes Part II needle-bar collocation Jacquard orange red embossing device knits out the second instep unit 20.By group texture pattern Full width configuration to lift braid efficiency, and then reduce the manufacturing time of product.
Yarn can be the fiber yarn with double fusing points, using heart yearn and the coating layer of fiber yarn Different melting points, to reach an other functional requirement.Wherein, there is the outside coating compared with low melting point Layer, in addition to the braiding processability that can lift stereo shoe-vamp cloth 100, more can increase yarn fibers The color fastness of dyeing and finishing.However, the fiber heart yearn with higher melt then can provide stereo shoe-vamp 98 Required stretching, to increase the structural of overall vamp.
In addition, during drawn work, can be by the crystallization degree difference controlling fiber or to coat The mode such as reel off raw silk from cocoons prepares the homogeneity yarn that inside and outside Rotating fields have different melting points, and it is mainly thought of as The yarn of phase same material has more close physical property, can reduce Fabrication parameter during braiding Control complexity.Furthermore, the yarn of phase same material can reduce the degree of difficulty of sapwood recovery, to increase Ratio processed again is received in add-back, and reduces relevant cost, and can be further up to the purpose of environmental protection, energy-conservation.
In step S3, according to junction point planning department bit interleave at least weave the first instep unit and Second instep unit, connects the first instep unit and the second instep unit using oblique receipts side weave, Footwear ridge border is enable to be seamlessly connected.When implementing, using footwear type profile stitching thread 88 along the shoe pattern Profile 812 is connected with face to be received side weave to link the first instep unit 10 and the second instep unit 20, And then adopt single on collar profile 8151, footwear waist along open boundary profiles 815 such as profiles 8152 Layer receives side weave to be woven.Furthermore, by the configuration of hollow out hole 85, it is beneficial to warp knit Machine is carried out oblique receipts side weave and is seamlessly connected the first instep unit 10 with the second instep unit 20, To hide footwear ridge border 811, and then maintain the aesthetic property of overall vamp.
In step S4, according at least one footwear type profile, cut out at least one sock vamp fabric. After the completion of stereo shoe-vamp cloth 100 braiding, cut out multiple sock vamps along each footwear type profile 81 Fabric 90.
In step S5, at least one sock vamp fabric is sequentially sheathed on shoe last model, through adding Thermal contraction, is allowed to be shaped at least one stereo shoe-vamp.When implementing, by the sock footwear after cutting Face fabric 90 launches toward both sides and overturns along open boundary profile 815, allows footwear type profile stitching thread 88 grade stitching thread are hidden in inner side, then sock vamp fabric 90 is sequentially sheathed on shoe last model 95, The size of shoe last model 95 accordingly can be selected according to designed footwear molded dimension.By Heat shrink, allows sock vamp fabric 90 to fit perfectly in shoe last model 95 to be shaped to stereo shoe-vamp 98.
It is noted that high-shrinkage yarn or hot-melt yarn can be comprised in yarn used in the present invention Etc. can heat shrink yarn, but be not limited to that this.Thus, by comprise high-shrinkage yarn or The sock vamp fabric 90 that hot-melt yarn is woven, before heating, shape is not fixing and has Micro- elasticity.When sock vamp fabric 90 heat makes the high-shrinkage yarn included in it or hot melt Yarn tightens, and when closely fitting perfectly on corresponding shoe last model 95, produced stereo shoe-vamp 98 Can be completely corresponding with the shape of shoe last model 95, and, heat the stereo shoe-vamp 98 after tightening Tissue more tight and there is irreversibility, therefore can reach the physical property needed for shoes.
Fig. 5 is the schematic diagram of footwear component of the present invention.Can be known by figure, footwear component 500 is wrapped Containing footwear sole construction 510 and stereo shoe-vamp 98, by the outer peripheral edge of stereo shoe-vamp 98 and footwear sole construction 510 It is assembled into footwear component 500 using the connected mode such as cohering, suturing.The seam of stereo shoe-vamp 98 inner side Only can partly remain after the heated contraction of line, and the residual fraction of the suture of stereo shoe-vamp 98 inner side Then recycling shoe pad and heel pad are hidden, to avoid friction to arrive foot.
According to the molding concept of stereo shoe-vamp involved in the present invention, can arrange in pairs or groups by tricot machine and organize The configuration mode of composition, comes production capacity and the quality of improving product, and manufacturing time can be greatly reduced And sapwood consume, for maker, relevant cost can be greatly reduced to improve profit, for For consumer, then can obtain inexpensive footwear.
Embodiment described above is merely to illustrate technological thought and the feature of the present invention, and its purpose exists In making one skilled in the art will appreciate that present disclosure, and implement according to this, this enforcement Example is not the restriction to the scope of the present invention, i.e. every made according to disclosed spirit The change going out or modification are all contained in the scope of the present invention.

Claims (12)

1. a kind of stereo shoe-vamp cloth, its utilize tricot machine will at least one yarn according to group texture pattern Braiding forms, and described group of texture pattern comprises at least one footwear type profile and corresponding at least one Junction point planning position is it is characterised in that described stereo shoe-vamp cloth comprises:
First instep unit, its utilize described tricot machine Part I needle-bar according to described at least One footwear type profile knitting forming;
Second instep unit, its utilize described tricot machine Part II needle-bar according to described at least One footwear type profile knitting forming;
Hollow out hole, it has at least one, according to junction point planning position at described at least Carry out oblique receipts side weave, to connect described first instep unit and described to be seamlessly connected mode Second instep unit;And
Footwear type profile stitching thread, it has at least one, according to junction point rule at described at least Draw position to carry out receiving side braiding to form at least one shoe pattern profile described.
2. stereo shoe-vamp cloth according to claim 1 it is characterised in that
Described at least one yarn is the homo-fibers yarn of double fusing points.
3. stereo shoe-vamp cloth according to claim 1 it is characterised in that
Described first instep unit and/or described second instep unit also comprise multiple vamp reinforcement Part, to increase the supportive of at least one stereo shoe-vamp described.
4. stereo shoe-vamp cloth according to claim 1 it is characterised in that
Described shoe pattern profile suitably adjusts the phase of described group of texture pattern according to footwear cylinder height requirement Close configuration.
5. stereo shoe-vamp cloth according to claim 1 it is characterised in that
Described hollow out hole is according to the footwear ridge curvature of described footwear type profile come design planning.
6. a kind of manufacture method of stereo shoe-vamp is it is characterised in that comprise the steps of:
Design has junction point planning department at least one footwear type profile and corresponding at least Position group texture pattern, wherein, each described footwear type profile include at least a footwear ridge border and One shoe pattern profile;
By tricot machine, at least one yarn is woven according to described group of texture pattern, to knit out First instep unit corresponding with profile and the second instep unit;
Described first instep unit is woven according to junction point planning department bit interleave at described at least And described second instep unit, wherein, connect described first vamp list using oblique receipts side weave First and described second instep unit, enables described footwear ridge border to be seamlessly connected;
At least one sock vamp fabric is cut out according at least one footwear type profile described;And
At least one sock vamp fabric described is sequentially sheathed on shoe last model, heated receipts Contracting, is allowed to be shaped at least one stereo shoe-vamp.
7. stereo shoe-vamp according to claim 6 manufacture method it is characterised in that
Described at least one yarn is double melting-point fibers yarns of phase same material.
8. stereo shoe-vamp according to claim 6 manufacture method it is characterised in that
Described footwear ridge border is by configuring hollow out hole, using the braiding of described oblique receipts side weave ?.
9. stereo shoe-vamp according to claim 6 manufacture method it is characterised in that
Described shoe pattern profile suitably adjusts the correlation of described group of texture pattern according to footwear cylinder height requirement Configuration.
10. stereo shoe-vamp according to claim 6 manufacture method it is characterised in that
Described footwear type profile further includes open boundary profile, and described open boundary profile is using single Layer receives side weave braiding.
The manufacture method of 11. stereo shoe-vamps according to claim 10 it is characterised in that
Described open boundary profile comprises collar profile, on footwear waist along profile or a combination thereof.
A kind of 12. footwear component are it is characterised in that comprise:
Footwear sole construction;And
Stereo shoe-vamp, it is the manufacture method manufacture by the stereo shoe-vamp described in claim 6 , by being connected described stereo shoe-vamp with described footwear sole construction, thus forming described footwear Class component.
CN201510534066.3A 2015-07-28 2015-08-27 Three-dimensional vamp fabric, manufacturing method of three-dimensional vamp fabric and footwear assembly Active CN106388131B (en)

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CN109008074A (en) * 2018-09-30 2018-12-18 福建漳平协龙高新化纤有限公司 It is a kind of that vamp and its production method are knitted based on ergonomics fitting the winged of instep profile
CN109402857A (en) * 2018-12-26 2019-03-01 信泰(福建)科技有限公司 A kind of manufacture craft of vamp screen cloth
CN109514930A (en) * 2017-09-18 2019-03-26 瑞菖国际股份有限公司 The manufacturing method of stereo shoe-vamp

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US8997530B1 (en) * 2014-02-03 2015-04-07 Nike, Inc. Article of footwear including a monofilament knit element with a fusible strand
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US8997530B1 (en) * 2014-02-03 2015-04-07 Nike, Inc. Article of footwear including a monofilament knit element with a fusible strand
TWM499311U (en) * 2014-11-17 2015-04-21 Jade Long John Entpr Co Ltd Vamp fabric formed by printing

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Publication number Priority date Publication date Assignee Title
CN109514930A (en) * 2017-09-18 2019-03-26 瑞菖国际股份有限公司 The manufacturing method of stereo shoe-vamp
CN109008074A (en) * 2018-09-30 2018-12-18 福建漳平协龙高新化纤有限公司 It is a kind of that vamp and its production method are knitted based on ergonomics fitting the winged of instep profile
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CN109402857A (en) * 2018-12-26 2019-03-01 信泰(福建)科技有限公司 A kind of manufacture craft of vamp screen cloth
CN109402857B (en) * 2018-12-26 2020-06-09 信泰(福建)科技有限公司 Manufacturing process of vamp mesh cloth

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CN106388131B (en) 2018-05-01
KR101855559B1 (en) 2018-06-08
TWI543715B (en) 2016-08-01
KR20170013792A (en) 2017-02-07
TW201703666A (en) 2017-02-01

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