KR20170013792A - Three dimensional vamp fabric, weaving method thereof and shoe assembly - Google Patents

Three dimensional vamp fabric, weaving method thereof and shoe assembly Download PDF

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Publication number
KR20170013792A
KR20170013792A KR1020150142445A KR20150142445A KR20170013792A KR 20170013792 A KR20170013792 A KR 20170013792A KR 1020150142445 A KR1020150142445 A KR 1020150142445A KR 20150142445 A KR20150142445 A KR 20150142445A KR 20170013792 A KR20170013792 A KR 20170013792A
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South Korea
Prior art keywords
shoe
contour
vamp
bamboo
unit
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KR1020150142445A
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Korean (ko)
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KR101855559B1 (en
Inventor
웬웬챠오
웬유창
치앙티주
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롱 존 숭 라이트 인더스트리알 씨오., 엘티디
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Application filed by 롱 존 숭 라이트 인더스트리알 씨오., 엘티디 filed Critical 롱 존 숭 라이트 인더스트리알 씨오., 엘티디
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    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04B—KNITTING
    • D04B21/00—Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B21/06—Patterned fabrics or articles
    • A—HUMAN NECESSITIES
    • A43—FOOTWEAR
    • A43B—CHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
    • A43B23/00—Uppers; Boot legs; Stiffeners; Other single parts of footwear
    • A43B23/02—Uppers; Boot legs
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04B—KNITTING
    • D04B21/00—Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B21/20—Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes specially adapted for knitting articles of particular configuration

Abstract

The present invention discloses a three-dimensional vamp fabric, a production method thereof, and a shoe assembly. The production method of a three-dimensional vamp fabric knits a sock-shaped vamp fabric depending on a design of a tissue structure using a warp knitting machine. The boundaries are knotted by a knotting technique corresponding to different outline characteristics, and the sock-shaped vamp fabric is covered with a shoe model and is heated and formed by a three-dimensional vamp.

Description

TECHNICAL FIELD [0001] The present invention relates to a three-dimensional vamp fabric, a method of manufacturing the same, and a shoe assembly,

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a three-dimensional bamboo fabric, a method of manufacturing the same, and a shoe assembly. More particularly, the present invention relates to a shoe bamboo fabric To a method of manufacturing the same, and to a shoe assembly.

Conventional shoe manufacturing methods are performed by cutting a fabric of each part by using a large amount of human resources and sewing again, and it is difficult to stably maintain the production capacity and quality of the product. In addition, since the material consumption after cutting is 20% ~ 30% of the entire fabric, it not only wastes the cost but also increases the difficulty of the subsequent processing.

Currently, in the industry, techniques have already been developed for knitting flat-shaped vamp fabrics using knitting or knitting techniques such as tatting. However, the above method still requires the sewing method to be sewn with the bamboo. Even though the processing time is reduced compared to the conventional method, the problem of imbalance in quality still can not be completely overcome. In addition, the conventional textile fibers can not satisfy the physical properties required for the shoes. Still, it is necessary to increase the supporting property by sewing some reinforcing pieces in each reinforcing area.

SUMMARY OF THE INVENTION The present invention has been made in view of the above problems, and it is an object of the present invention to provide a stereoscopic bumper and a method of manufacturing the same, and to solve the problems of the related art that must rely on a large amount of human resources and experience.

SUMMARY OF THE INVENTION In view of the above problems, the present invention provides a stereoscopic bumper and a method of manufacturing the same, and at the same time, it aims at lowering material consumption by woven an approximately sock-like bumper fabric and molding the stereoscopic bumper integrally.

SUMMARY OF THE INVENTION In view of the above-described problems, the present invention provides a three-dimensional bamboo and a method of manufacturing the same, and aims at finishing a boundary line of a fabric according to a different connection point layout.

SUMMARY OF THE INVENTION In view of the above-described problems, the present invention provides a stereoscopic bumper and a method of manufacturing the same, wherein the first bumper unit and the second bumper unit are seamlessly connected by knotting through a stencil gap design, To hide the threads of shoes, and to maintain the beauty of the overall three-dimensional bamboo.

SUMMARY OF THE INVENTION In view of the above-described problems, the present invention provides a stereoscopic bumper and a method of manufacturing the same, and is capable of adjusting the arrangement of a shoe pattern contour according to the height of the shoe.

SUMMARY OF THE INVENTION The present invention has been made in view of the above problems, and it is an object of the present invention to provide a three-dimensional bamboo and a method of manufacturing the same, and to improve the production capacity of the product by simultaneously woven the entire width according to the arrangement of the tissue structure.

SUMMARY OF THE INVENTION In view of the above problems, the present invention provides a three-dimensional bamboo and a method of manufacturing the same, and is capable of reducing the manufacturing time of the overall shoe by attaching the three- The purpose.

Taken together, the inventors of the present invention designed the stereoscopic bamboo and its manufacturing method through years of in-depth research and search, and improved the industrial applicability by improving the defects of the prior art.

According to the above object, the present invention provides a three-dimensional bamboo fabric, wherein the bamboo fabric is formed by knitting at least one yarn according to a tissue structure using a warp knitting machine, and the tissue structure includes at least one shoe- And the sternvamp fabric includes a first vamp unit, a second vamp unit, a stencil void, and a shoe-shaped contour seal chamber.

The first bamboo unit is knitted according to at least one shoe-shaped contour using the first needle bar of the warp knitting machine. The second bamboo unit is knitted according to at least one shoe-shaped contour using the second needle bar of the warp knitting machine. At least one stencil void may be obliquely knotted according to at least one connection point layout and the first and second bamboo units are sewn together and at least one shoe-shaped contour sewn yarn is knotted according to at least one connection point layout So that at least one shoe pattern contour can be formed.

Preferably, the yarn is a homogeneous fiber having a double melting point.

Preferably, the first vamp unit and / or the second vamp unit further includes a plurality of vamp reinforcements to increase the supportability of the at least one stereoscopic vamp.

Preferably, for the contour of the shoe pattern, the relative arrangement of the tissue composition can be adjusted according to the shoe height.

Preferably, the stencil void design the layout according to the curvature of the shoes or the like of the shoe-shaped contour.

Preferably, it can be cut into at least one sock shaped vamp fabric according to at least one shoe-shaped contour.

Based on the above object,

Designing a tissue composition having at least one shoe-like contour and at least one shoe-shaped contour including shoe pattern contours and at least one connec- tion point layout corresponding to each other;

Knitting a first bamboo unit and a second bamboo unit in which at least one yarn is knitted according to a tissue structure and contours correspond to each other using a warp knitting machine;

The first and second bamboo units are cross-knitted according to at least one connection point layout, and the first bamboo unit and the second bamboo unit are connected to each other using a tilting knotting technique, So that the back border line can be connected without sewing;

Cutting at least one sock-like vamp fabric into at least one shoe-shaped contour;

And at least one sambucus-shaped vamp fabric is successively covered on the vesicular pattern to heat-shrink and form the at least one vesicular vamp for at least one of the three-dimensional vamps.

Preferably, at least one of the yarns is a double melting point fiber of the same material.

Preferably, the perimeter of the footwear is comprised of a stencil void, which is advantageous for knitting using an inclined knotting technique.

Preferably, the relative arrangement of the tissue composition is adjustable according to the height of the shoe for the contour of the shoe pattern.

Preferably, the shoe-like contour further comprises an open boundary contour to be knitted by a single layer knotting technique.

Preferably, the open boundary contour may include a shoe collar contour, a shoe upper waist contour, or a combination thereof.

Based on the above object, the present invention further provides a shoe assembly including a shoe sole structure and a stereo bumper connected to the shoe sole structure to form a shoe assembly.

In order that the objects, technical features and advantages may be more easily understood, the following detailed description will be given with reference to the accompanying drawings corresponding to the preferred embodiments.

According to the embodiment of the present invention, it is possible to improve the production capacity and quality of a product by using the concept of forming a stereoscopic bamboo disclosed in the present invention and forming a tissue structure through a warp knitting machine, greatly reducing manufacturing time and material consumption In terms of the manufacturer, it is possible to increase the profit by greatly reducing the related costs, and to obtain a good and cheap shoe assembly for the consumer.

1 is a first schematic view of a three-dimensional bamboo fabric according to the present invention.
2 is a second schematic view of a three-dimensional bamboo fabric according to the present invention.
Figure 3 is a flow chart of the process steps of the method of manufacturing a stereoscopic bumper according to the present invention.
4 is a schematic view showing a manufacturing process of a three-dimensional bamboo according to the present invention.
5 is a schematic view of a shoe assembly according to the present invention.

Hereinafter, the features, contents, advantages and effects of the present invention will be described in detail with reference to the drawings. The drawings used herein are for the purpose of describing and supplementing the specification only and are not intended to represent actual dimensions of a product embodied in accordance with the present invention. Accordingly, the invention should not be construed as being limited by the scope of the appended drawings, and the scope of the present invention is defined by the appended claims.

BRIEF DESCRIPTION OF THE DRAWINGS The advantages, features and achievable technical features of the present invention will become more readily appreciated as the same becomes better understood by reference to an exemplary embodiment and with reference to the accompanying drawings, wherein the invention may be realized in different forms, It should not be understood. To the contrary, those skilled in the art will appreciate that the described embodiments are intended to be more thorough, complete, complete, and complete, and that the invention will include all modifications that fall within the scope of the appended claims It is only defined by.

Referring to Figures 1 and 2, Figures 1 and 2 are a first schematic view and a second schematic view of a stereoscopic fabric of the present invention. The three-dimensional vamp fabric 100 is knitted according to a tissue structure using a warp knitting machine, wherein the tissue structure includes at least one shoe-like contour 81 and a connection point layout corresponding to each other. The three-dimensional vamp fabric 100 includes a first vamp unit 10, a second vamp unit 20, a stencil void 85, and a shoe-shaped contour sewing chamber 88.

Each shoe-like contour 81 includes at least one shoe-like contour 811 and a shoe pattern contour 812 and the shoe pattern contour 812 includes a shoe contour 8151, And an open boundary contour 815 such as a waist upper boundary contour 8152 and the like.

The present invention proposes a concept of showing a vamp fabric in a sock shape. The inner waist of the shoe is defined as a first bump unit 10, the waist outside of the shoe is defined as a second bump unit 20 with the center line of the shoe shape as a boundary, Thereby improving the production capability of the product.

The first needle bar unit of the warp knitting machine is used to knit the first vamp unit 10 along the shoe-like contour 81 and the second needle bar knits the second vamp unit 20 according to the shoe-like contour 81 And another knotting technique is selected in accordance with the different shoe-like contour 81 so that the disadvantage that the shoe pattern contour 812 is cut by the sock-like bamboo fabric 90 does not occur.

When the conventional plane connection knotting technique is applied to the boundary line 811 of the shoe, the sewing thread is obvious, which affects the aesthetics and friction to the feet, thereby affecting the comfort. In order to solve this problem, the present invention proposes a design concept using stencil voids 85, and based on the arrangement of the stencil voids 85, the first bump unit 10 is tilted through a tilting knotting technique using a warp knitting machine, And the second bamboo unit 20 to hide the border line 811 of the footwear and maintain the beauty of the overall bamboo. In the practice, the stencil void 85 can design the layout according to the curvature of the shoe or the like of the shoe-like contour 81.

The shoe-shaped contour sewing room 88 is knotted in accordance with the connection point layout to form a shoe pattern contour 812, and an open boundary contour 8152 such as a shoe collar contour 8151, a shoe upper waist contour 8152, (815) proceeds with knitting using a single layer knotting technique.

In addition, with respect to the shoe pattern contour 812, the arrangement of the tissue composition can be adjusted according to various demands of the actual shoe height. When the first and second vamp unit 10 and the second vamp unit 20 are knitted, a plurality of pieces (for example, knuckles) corresponding to the regions to be reinforced (for example, the bump, the shoe body, the shoe hole, Increases the supportability of the vamp by adding a bolt reinforcement.

Referring to FIGS. 3 and 4, the manufacturing flow of the stereoscopic bumper of the present invention can be more clearly understood. The present invention further provides a method for manufacturing a stereoscopic bump (98), wherein the method for manufacturing the stereoscopic bump (98) includes the following steps. At step S1, at least one shoe-like contour including at least one shoe-like contour and shoe pattern contour, and at least one joint point layout corresponding to each other are designed. The shoe pattern outline 812 may further include an open boundary contour 815 such as a shoe collar contour 8151, a shoe upper waist contour 8152, and the like.

In addition, the height of the stencil gap 85 and the shoe having the curvature such as shoes corresponding to each other according to the demands of the actual shoe type (for example, various shoe types such as running shoes, running shoes, running shoes, basketball shoes, By adjusting the relative placement of the tissue composition, the production capacity of the product can be improved and the consumption of materials can be reduced.

In step S2, at least one yarn may be knitted according to the above-described tissue structure using a warp knitting machine, and the first and second vamp unit units having outlines corresponding to each other may be knitted. In the process, the first needle bar unit of the warp knitting machine is used to knit the first vamp unit 10 in combination with the jacquard unit, and the second needle bar unit is coupled to the jacquard unit to knit the second vamp unit 20 . By arranging the organization structure in the entire width, the knitting efficiency can be improved and the manufacturing time of the product can be shortened.

In practice, the yarns can be fibers with a double melting point and utilizing different melting points of the core and coating layers of the fibers to achieve individual functional requirements. Here, the outer coating layer having a relatively low melting point not only improves the knitting processability of the steric vamp fabric 100, but also increases the dyeability in fiber dyeing. However, the relatively high melting point fiber cores have the requisite uprightness for the three-dimensional bump 98, thereby improving the overall structure of the bump.

Also, it is possible to manufacture a yarn of the same material having a melting point different from that of the inner and outer layer structure through controlling the difference in the degree of crystallization of the fibers during the drawnwork process or pulling the yarn by coating. It is to be noted that threads of the same material have relatively similar physical properties, which can lower manufacturing process parameters and control complexity during the knitting process. In addition, the same material yarn can lower the difficulty of material reclamation, increase the recycling ratio, lower the related costs, and achieve the purpose of environmental protection and energy saving.

In step S3, cross-knitting is performed on the first and second vamp unit units according to at least one connection point layout, and the boundary line between the shoes and the like is tilted by using a tilting knotting technique so that the first and second vamp unit units By connecting, the boundaries of the shoes and the like can be connected without sewing. The first and second vamp unit 10 and the second vamp unit 20 are connected to each other by the surface connection knotting technique along the shoe pattern contour 812 using the shoe-shaped contour sewing chamber 88, The open border contour 815, such as the outline 8151, the upper waist line contour 8152, is knitted using the single layer knotting technique. In addition, according to the arrangement of the stencil voids 85, knotting is made obliquely to the warp knitting machine to advantageously connect the first and second vamp unit 10 and the second vamp unit 20 without sewing, hiding the boundary line 811 of the shoes, Maintains the beauty of the overall Banff.

In step S4, at least one sock-shaped vamp fabric is cut according to at least one shoe-shaped contour. After the three-dimensional vamp fabric 100 is knitted, it is cut into a plurality of sock-like vamp fabric 90 along the direction of each shoe-like contour 81.

At step S5, at least one sock-like vamp fabric is placed over and laid down on a tumbled pattern, and is heat shrunk and formed into at least one three-dimensional vamp. In the course of the process, the sock-shaped vamp fabric 90 after the cutting is turned upside down along both sides along the open boundary contour 815 to hide the suture chamber such as the shoe-shaped contour sewing chamber 88 inside, And the bamboo fabric 90 are sequentially installed on the bamboo frame 95. The size of the bamboo frame 95 is selected corresponding to the size of the designed shoe. And the samb-shaped vamp fabric 90 is attached to the vaulted veneer model 95 through heat shrinkage to form a three-dimensional vamp 98.

In particular, the yarn used in the present invention may include, but is not limited to, a thermally shrinkable yarn such as a high water-stretchable yarn or a hot melt yarn. The sock-shaped vamp fabric 90 knitted by the high water-condensing or harmful yarn is not fixed in shape before heating and has minute elasticity. When the sock-shaped vamp fabric 90 receives heat and the high-shrinkable yarn or hot-melt yarn contained therein is shrunk and is brought into close contact with the corresponding warp bone model 95, the resulting three-dimensional bump 98 reaches 100% The shape conforms to the shape of the bone model 95, and becomes more tight through the structure of the heat-shrinkable three-dimensional bump 98 and has irreversibility, so that the physical properties required for the shoe can be attained.

Referring to Figure 5, Figure 5 is a schematic view of a shoe assembly of the present invention. As can be seen in the figure, the shoe assembly 500 includes a sole structure 510 and a three-dimensional bump 98, and the boundary line other than the three-dimensional bump 98 and the sole structure 510 are connected The shoe assembly 500 is assembled. The stitching chamber on the inner side of the three-dimensional bump 98 remains only a part after the heat shrinkage, and is hidden by using the shoe insole and the shoe padding pad, thereby preventing the foot from rubbing.

By using the molding concept of the present invention disclosed in the present invention and forming a tissue structure through the warp knitting machine, the production capacity and quality of the product can be improved, manufacturing time and material consumption are greatly reduced, the cuts may be greatly increases the revenue, the consumer perspective it is possible to obtain a good quality cheap shoes products.

It should be understood that the foregoing embodiments are merely illustrative of the technical idea and features of the present invention and that the object of the present invention is to enable a person having ordinary skill in the art to understand the contents of the present invention and to carry out the present invention . The above embodiments are not intended to limit the claims of the present invention. That is, equivalent changes or modifications in accordance with the teachings of the present invention should be within the scope of the present invention.

100: three-dimensional vamp fabric
10: first vamp unit
20: second vamp unit
81: shoe contour
811: Border line of shoes
812: Shoe pattern contour
815: open boundary contour
8151: Shoe collar contour
8152: Shoe upper waistline contour
85: stencil clearance
88: shoe contour suture
90: Socks-like Banff fabric
95: Goal bone model
98: stereoscopic
500: Shoe assembly
510: Structure of sole

Claims (12)

A three-dimensional bamboo fabric formed by knitting a yarn using a warp knitting machine according to a tissue composition comprising at least one shoe-like contour and corresponding at least one connecting point layout,
A first bamboo unit knitted in accordance with the at least one shoe-shaped contour using the first needle bar of the warp knitting machine;
A second bamboo unit knitted in accordance with the at least one shoe-shaped contour using a second needle bar of the warp knitting machine;
At least one stencil clearance connecting the first and second bamboo units in an oblique manner according to the at least one connection point layout; And
And at least one shoe-shaped contour sewing chamber for knotting according to the at least one connection point layout to form at least one shoe pattern contour. The method according to claim 1,
Wherein the at least one yarn is a homogeneous fiber having a double melting point. The method according to claim 1,
Wherein the first vamp unit and / or the second vamp unit further comprises a plurality of vamp reinforcements to increase the supportability of the at least one stereoscopic vamp. The method according to claim 1,
Wherein the relative arrangement of the tissue composition is adjustable for the shoe pattern contour according to the height of the shoe. The method according to claim 1,
Wherein the stencil clearance is designed in a layout according to the curvature of a shoe or the like of the shoe-like outline. Designing a tissue composition having at least one shoe-like contour and at least one shoe-shaped contour including shoe pattern contours and at least one connec- tion point layout corresponding to each other;
Knitting a first bamboo unit and a second bamboo unit in which at least one yarn is knitted in accordance with the above-described tissue structure and contours correspond to each other using a warp knitting machine;
The first and second bamboo units are cross-knitted according to the at least one connection point layout, and the boundary line of the shoe is inclined at an intersection of the first bamboo unit and the second bamboo unit, Connecting the unit so that the perimeter of the shoe or the like is sewn and connected;
Cutting the at least one sock shaped vamp fabric according to the at least one shoe-shaped contour; And
Shaping the at least one sock-shaped vamp fabric sequentially over the veneer to form at least one three-dimensional vamp for heat shrinkage and molding. The method according to claim 6,
Wherein the at least one yarn is a double melting point fiber of the same material. The method according to claim 6,
Wherein the boundary of the shoe is made of stencil voids and is used for knitting using the tilted knotting technique. The method according to claim 6,
Wherein the contour of the shoe pattern is formed to be adjustable relative to the height of the shoe. The method according to claim 6,
Wherein the shoe-shaped contour further comprises an open boundary contour to be knitted by a single layer knotting technique. 11. The method of claim 10,
Wherein the open border contour comprises a shoe color contour, a shoe upper waist contour, or a combination thereof. Sole structure; And
A shoe assembly according to claim 6, wherein the shoe assembly is manufactured by a method of manufacturing a stereo bumper and is connected to the shoe sole structure to form the shoe assembly.
KR1020150142445A 2015-07-28 2015-10-12 Three dimensional vamp fabric, weaving method thereof and shoe assembly KR101855559B1 (en)

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TW104124327A TWI543715B (en) 2015-07-28 2015-07-28 Three dimensional vamp fabric, weaving method thereof and shoe assembly
TW104124327 2015-07-28

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KR101855559B1 KR101855559B1 (en) 2018-06-08

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109514930A (en) * 2017-09-18 2019-03-26 瑞菖国际股份有限公司 The manufacturing method of stereo shoe-vamp
CN109008074B (en) * 2018-09-30 2020-11-17 福建漳平协龙高新化纤有限公司 Fly-knitted vamp fitting foot surface contour based on ergonomics and production method thereof
CN109402857B (en) * 2018-12-26 2020-06-09 信泰(福建)科技有限公司 Manufacturing process of vamp mesh cloth

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KR840006604A (en) * 1982-11-18 1984-12-01 다비드 이. 심프손 shoes
JP2004124341A (en) * 2002-10-07 2004-04-22 Yoshida Sangyo Kk Raw fabric for warp-knitted and non-sewn product and the product, such as foot cover, given by using the fabric
US20130269212A1 (en) * 2011-04-08 2013-10-17 Dashamerica, Inc. D/B/A Pearl Izumi Usa, Inc. Seamless upper for footwear and method for making the same
KR20150001878U (en) * 2013-11-08 2015-05-18 디어텍스, 아이엔씨 Functional tatting vamp cloth

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TW201412258A (en) * 2012-09-25 2014-04-01 Long John Tsung Right Ind Co Ltd Weaving method of three dimensional vamp
CN103653542B (en) * 2012-09-25 2015-07-29 总成实业股份有限公司 The method for weaving of stereo shoe-vamp
US9145629B2 (en) * 2014-02-03 2015-09-29 Nike, Inc. Article of footwear including a monofilament knit element with a fusible strand
TWM499311U (en) * 2014-11-17 2015-04-21 Jade Long John Entpr Co Ltd Vamp fabric formed by printing

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KR840006604A (en) * 1982-11-18 1984-12-01 다비드 이. 심프손 shoes
JP2004124341A (en) * 2002-10-07 2004-04-22 Yoshida Sangyo Kk Raw fabric for warp-knitted and non-sewn product and the product, such as foot cover, given by using the fabric
US20130269212A1 (en) * 2011-04-08 2013-10-17 Dashamerica, Inc. D/B/A Pearl Izumi Usa, Inc. Seamless upper for footwear and method for making the same
KR20150001878U (en) * 2013-11-08 2015-05-18 디어텍스, 아이엔씨 Functional tatting vamp cloth

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TWI543715B (en) 2016-08-01
CN106388131A (en) 2017-02-15
TW201703666A (en) 2017-02-01
KR101855559B1 (en) 2018-06-08
CN106388131B (en) 2018-05-01

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