CN113271801A - Shoe with knitted upper - Google Patents

Shoe with knitted upper Download PDF

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Publication number
CN113271801A
CN113271801A CN201980087753.1A CN201980087753A CN113271801A CN 113271801 A CN113271801 A CN 113271801A CN 201980087753 A CN201980087753 A CN 201980087753A CN 113271801 A CN113271801 A CN 113271801A
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CN
China
Prior art keywords
knit
medial
region
lateral
metatarsal
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201980087753.1A
Other languages
Chinese (zh)
Inventor
M·维尔弗
P·超
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Cole Haan LLC
Original Assignee
Cole Haan LLC
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Filing date
Publication date
Application filed by Cole Haan LLC filed Critical Cole Haan LLC
Publication of CN113271801A publication Critical patent/CN113271801A/en
Pending legal-status Critical Current

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    • AHUMAN NECESSITIES
    • A43FOOTWEAR
    • A43BCHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
    • A43B1/00Footwear characterised by the material
    • A43B1/02Footwear characterised by the material made of fibres or fabrics made therefrom
    • A43B1/04Footwear characterised by the material made of fibres or fabrics made therefrom braided, knotted, knitted or crocheted
    • AHUMAN NECESSITIES
    • A43FOOTWEAR
    • A43BCHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
    • A43B1/00Footwear characterised by the material
    • A43B1/02Footwear characterised by the material made of fibres or fabrics made therefrom
    • A43B1/028Synthetic or artificial fibres
    • AHUMAN NECESSITIES
    • A43FOOTWEAR
    • A43BCHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
    • A43B13/00Soles; Sole-and-heel integral units
    • A43B13/28Soles; Sole-and-heel integral units characterised by their attachment, also attachment of combined soles and heels
    • AHUMAN NECESSITIES
    • A43FOOTWEAR
    • A43BCHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
    • A43B23/00Uppers; Boot legs; Stiffeners; Other single parts of footwear
    • A43B23/02Uppers; Boot legs
    • A43B23/0245Uppers; Boot legs characterised by the constructive form
    • A43B23/025Uppers; Boot legs characterised by the constructive form assembled by stitching
    • AHUMAN NECESSITIES
    • A43FOOTWEAR
    • A43BCHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
    • A43B23/00Uppers; Boot legs; Stiffeners; Other single parts of footwear
    • A43B23/02Uppers; Boot legs
    • A43B23/0245Uppers; Boot legs characterised by the constructive form
    • A43B23/0265Uppers; Boot legs characterised by the constructive form having different properties in different directions
    • AHUMAN NECESSITIES
    • A43FOOTWEAR
    • A43BCHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
    • A43B23/00Uppers; Boot legs; Stiffeners; Other single parts of footwear
    • A43B23/02Uppers; Boot legs
    • A43B23/0245Uppers; Boot legs characterised by the constructive form
    • A43B23/0295Pieced uppers
    • AHUMAN NECESSITIES
    • A43FOOTWEAR
    • A43BCHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
    • A43B23/00Uppers; Boot legs; Stiffeners; Other single parts of footwear
    • A43B23/02Uppers; Boot legs
    • A43B23/04Uppers made of one piece; Uppers with inserted gussets
    • A43B23/042Uppers made of one piece
    • AHUMAN NECESSITIES
    • A43FOOTWEAR
    • A43BCHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
    • A43B23/00Uppers; Boot legs; Stiffeners; Other single parts of footwear
    • A43B23/26Tongues for shoes

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  • Footwear And Its Accessory, Manufacturing Method And Apparatuses (AREA)

Abstract

A shoe includes a knitted upper and a sole secured to the upper. The knit upper has knit elements formed of unitary, one-piece construction during a knitting process on a knitting machine. The knit element includes a round upper oxford pattern. The upper toe area, the upper lateral and medial soccer point areas, and the upper lateral and medial metatarsal areas of the knit upper are collectively knit with the round upper oxford pattern during the knitting process. The round upper oxford pattern is knitted with a first knit structure, a second knit structure, and a third knit structure. The first knit structure has a smaller gauge than the second and third knit structures, and the third knit structure has a larger gauge than the second knit structure. The first and third knit structures are separated by the second knit structure.

Description

Shoe with knitted upper
Cross Reference to Related Applications
Not applicable.
Statement regarding federally sponsored research or development
Not applicable.
Appendix
Not applicable.
Background
The present disclosure relates to a shoe upper.
Disclosure of Invention
One aspect of the present disclosure is directed to a shoe including a knit upper and a sole secured to the upper. The knit upper has knit elements. The knit element is formed of unitary, one-piece construction during the knitting process on the knitting machine. The knit elements include a knit tongue region, a knit upper heel region, a knit upper lateral midfoot region, a knit upper medial midfoot region, a knit upper metatarsal region, a knit upper lateral soccer point region, a knit upper medial soccer point region, and a knit upper toe region. The metatarsal region of the upper includes a lateral metatarsal region of the knitted upper and a medial metatarsal region of the knitted upper. The upper has a knitted upper lateral region and a knitted upper medial region. The upper lateral area includes the upper lateral midfoot area, the upper lateral metatarsal area, and the upper lateral soccer point area. The upper medial region includes the upper medial midfoot region, the upper medial metatarsal region, and the upper medial soccer point region. The upper toe area is seamlessly knitted with the upper medial and lateral soccer point areas during the knitting process, the upper medial and lateral soccer point areas are seamlessly knitted with the upper metatarsal area during the knitting process, and the upper metatarsal area is seamlessly knitted with the upper lateral and medial midfoot area during the knitting process. The knit element includes a round upper oxford pattern. The rounded upper oxford pattern includes at least portions of the upper toe area, the upper lateral and medial soccer point areas, the upper lateral and medial metatarsal areas, and the upper lateral and medial midfoot areas. The upper toe area, the upper lateral and medial soccer point areas, and the upper lateral and medial metatarsal areas are collectively knit with the rounded upper oxford pattern during the knitting process. The round upper oxford pattern is knitted with a first knit structure, a second knit structure, and a third knit structure. The first knit structure has a smaller gauge than the second and third knit structures, and the third knit structure has a larger gauge than the second knit structure. The first knit structure is seamlessly knit with the second knit structure and the second knit structure is seamlessly knit with the third knit structure. The first knit structure is present in the upper toe area, the upper lateral and medial soccer point areas, the upper lateral and medial metatarsal areas, and the upper lateral and medial midfoot areas. The third knit structure is present in the heel region of the upper, the lateral and medial midfoot regions of the upper, and the lateral and medial metatarsal regions of the upper. The first and third knit structures are separated by the second knit structure.
Another aspect of the present disclosure relates to a method of manufacturing an upper for an article of footwear. The method includes knitting with a knitting machine to form a knit element of the upper such that the knit element is of unitary, one-piece construction. The knit elements include a knit tongue region, a knit upper heel region, a knit upper lateral midfoot region, a knit upper medial midfoot region, a knit upper metatarsal region, a knit upper lateral soccer point region, a knit upper medial soccer point region, and a knit upper toe region. The metatarsal region of the upper includes a lateral metatarsal region of the knitted upper and a medial metatarsal region of the knitted upper. The upper has a knitted upper lateral region and a knitted upper medial region. The upper lateral area includes the upper lateral midfoot area, the upper lateral metatarsal area, and the upper lateral soccer point area. The upper medial region includes the upper medial midfoot region, the upper medial metatarsal region, and the upper medial soccer point region. The upper toe area is seamlessly knitted with the upper medial and lateral soccer point areas during the knitting process, the upper medial and lateral soccer point areas are seamlessly knitted with the upper metatarsal area during the knitting process, and the upper metatarsal area is seamlessly knitted with the upper lateral and medial midfoot area during the knitting process. The knit element includes a round upper oxford pattern. The rounded upper oxford pattern includes at least portions of the upper toe area, the upper lateral and medial soccer point areas, the upper lateral and medial metatarsal areas, and the upper lateral and medial midfoot areas. The upper toe area, the upper lateral and medial soccer point areas, and the upper lateral and medial metatarsal areas are collectively knit with the rounded upper oxford pattern during the knitting process. The round upper oxford pattern is knitted in a first knit structure, a second knit structure, and a third knit structure. The first knit structure has a smaller gauge than the second and third knit structures, and the third knit structure has a larger gauge than the second knit structure. The first knit structure is seamlessly knit with the second knit structure and the second knit structure is seamlessly knit with the third knit structure. The first knit structure is present in the upper toe area, the upper lateral and medial soccer point areas, the upper lateral and medial metatarsal areas, and the upper lateral and medial midfoot areas. The third knit structure is present in the heel region of the upper, the lateral and medial midfoot regions of the upper, and the lateral and medial metatarsal regions of the upper. The first and third knit structures are separated by the second knit structure.
Another aspect of the present disclosure is directed to a shoe including a knit upper and a sole secured to the upper. The knit upper has knit elements. The knit element is formed of unitary, one-piece construction during the knitting process on the knitting machine. The knit elements include a knit tongue region, a knit upper heel region, a knit upper lateral midfoot region, a knit upper medial midfoot region, a knit upper metatarsal region, a knit upper lateral soccer point region, a knit upper medial soccer point region, and a knit upper toe region. The metatarsal region of the upper includes a lateral metatarsal region of the knitted upper and a medial metatarsal region of the knitted upper. The upper has a knitted upper lateral region and a knitted upper medial region. The upper lateral area includes the upper lateral midfoot area, the upper lateral metatarsal area, and the upper lateral soccer point area. The upper medial region includes the upper medial midfoot region, the upper medial metatarsal region, and the upper medial soccer point region. The upper toe area is seamlessly knitted with the upper medial and lateral soccer point areas during the knitting process, the upper medial and lateral soccer point areas are seamlessly knitted with the upper metatarsal area during the knitting process, and the upper metatarsal area is seamlessly knitted with the upper lateral and medial midfoot area during the knitting process. The knit element includes a round upper oxford pattern. The rounded upper oxford pattern is at least a portion of the upper toe area, the upper lateral and medial soccer point areas, the upper lateral and medial metatarsal areas, and the upper lateral and medial midfoot areas. The upper toe area, the upper lateral and medial soccer point areas, and the upper lateral and medial metatarsal areas are collectively knit with the rounded upper oxford pattern during the knitting process. The round shoe upper oxford pattern comprises an inner side sewing belt and an outer side sewing belt. The metatarsal region of the upper and the lateral and medial midfoot regions of the upper are knitted together with the medial and lateral seam strips. The round upper oxford pattern is knitted in a first knit structure, a second knit structure, and a third knit structure. The first knit structure is seamlessly knit with the second knit structure and the second knit structure is seamlessly knit with the third knit structure. The first knit structure is adjacent the second knit structure and the third knit structure is adjacent the second knit structure opposite the first knit structure. The first knit structure is different from the second knit structure at a boundary with the second knit structure and is closer to the toe end than the second knit structure. The third knit structure is different from the second knit structure at a boundary with the second knit structure and closer to the heel end than the second knit structure. The first knit structure is present in the upper toe area, the upper lateral and medial soccer point areas, the upper lateral and medial metatarsal areas, and the upper lateral and medial midfoot areas. The third knit structure is present in the heel region of the upper, the lateral and medial midfoot regions of the upper, and the lateral and medial metatarsal regions of the upper. The first and third knit structures are separated by the second knit structure, and the second knit structure is present in the inner and outer seam tapes.
Further features and advantages of the present disclosure, as well as the operation of the embodiments disclosed herein, are described in detail below with reference to the accompanying drawings.
Drawings
Fig. 1 is a medial perspective view of an exemplary embodiment of a shoe of the present disclosure.
Fig. 2 is a medial side view of the shoe shown in fig. 1.
Fig. 3 is a lateral elevational view of the outsole shoe shown in fig. 1.
Fig. 4 is a top view of the shoe shown in fig. 1.
Reference numerals in the written description and drawings indicate corresponding items.
Detailed Description
An embodiment of a shoe according to the present disclosure is indicated by reference numeral 20 in fig. 1-4. The shoe 20 includes a sole, generally indicated at 22, a knit upper, generally indicated at 24, and a chassis member, generally indicated at 26. The sole 22 and chassis member 26 are secured to the upper 24. Shoe 20 extends forward from heel end 28 to toe end 30. Knit upper 24 has knit element 32.
The knit element 32 is formed of unitary, one-piece construction during the knitting process on the knitting machine. Knit element 32 includes knit tongue region 34, knit upper heel region 36, knit upper lateral midfoot region 38, knit upper medial midfoot region 40, knit upper metatarsal region 42, knit upper lateral soccer point region 44, knit upper medial soccer point region 46, and knit upper toe region 48. The upper metatarsal region 42 includes a knit upper lateral metatarsal region 50 and a knit upper medial metatarsal region 52. The upper has a knitted upper lateral area 54 and a knitted upper medial area 56. Vamp lateral area 54 includes vamp lateral midfoot area 38, vamp lateral metatarsal area 50 and vamp lateral soccer point area 44. The upper medial region 56 includes the upper medial midfoot region 40, the upper medial metatarsal region 52, and the upper medial soccer point region 46. The upper toe area 48 is seamlessly knitted with the upper medial and lateral soccer point areas 46, 44 during the knitting process. The medial and lateral soccer point areas 46, 44 of the upper are seamlessly knitted with the metatarsal area 42 of the upper during the knitting process. The metatarsal region 42 of the upper is seamlessly knitted with the lateral and medial midfoot regions 38, 40 of the upper during the knitting process. The seamless knitting of the various regions provides a bootie-like construction and includes an integrated tongue. Knit element 32 includes a round upper oxford pattern 58. The rounded upper oxford pattern 58 includes at least portions of the upper toe area 48, the upper lateral 44 and medial 46 soccer point areas, the upper lateral 50 and medial 52 metatarsal areas, and the upper lateral 38 and medial 40 midfoot areas.
In the construction of the shoe 20, the upper toe area 48, the upper lateral and medial soccer point areas 44, 46, and the upper lateral and medial metatarsal areas 50, 52 are collectively knit with a circular upper oxford pattern 58 during the knitting process.
The circular upper oxford pattern 58 is knitted with a first knit structure 60, a second knit structure 62, and a third knit structure 64. The first knit structure 60 has a smaller gauge than the second knit structure 62 and the third knit structure 64. The third knitted structure 64 has a larger gauge than the second knitted structure 62. The first knit structure 60 is seamlessly knit with the second knit structure 62 and the second knit structure 62 is seamlessly knit with the third knit structure 64. The first knit structure 60 is present in the upper toe region 48, the upper lateral and medial soccer point regions 44, 46, the upper lateral and medial metatarsal regions 50, 52, and the upper lateral and medial midfoot regions 38, 40. The third knit structure 64 is present in the upper heel region 36, the upper lateral and medial midfoot regions 38, 40, and the upper lateral and medial metatarsal regions 50, 52. The first knit structure 60 and the third knit structure 64 are separated by the second knit structure 62. For example, but not limiting of, the first knit structure 60 is adjacent and contiguous with the second knit structure 62. Moreover, the third knitted structure 64 is adjacent and adjoining the second knitted structure 62 on a side opposite to the first knitted structure 60.
The circular upper oxford pattern 58 includes a medial stitch strip 66 and a lateral stitch strip 68. The metatarsal region 42 of the upper and the lateral and medial midfoot regions 38, 38 of the upper are collectively knit with medial and lateral seam straps 66, 68. Medial stitch strap 66 includes a curve having two inflection points 70, 72 and extends rearward and downward from knit tongue region 34. Medial suture strap 66 may also include a third inflection point between the two inflection points. Lateral seam tape 68 includes a curve having two inflection points 74, 76 and extends rearwardly and downwardly from knit tongue region 34. The outer seam tape 68 may also include a third inflection point between the two inflection points.
In one embodiment, the medial and lateral seam tapes 66, 68 comprise the second knit structure 62. The first knit structure 60 stitches the toe side of the strap medial and lateral. The third knitted structure 64 stitches the heel side of the band medially and laterally. The second knit structure 62 includes weft plain knit stitches and the first knit structure 60 and the third knit structure 64 include gallery stitches. In alternative embodiments, other types of stitches may be used in one or more of the knitted structures. Different gauges, positions of the knitted structure and/or stitch types of the knitted structure provide different levels of support and are given in different corresponding areas. This increases the comfort for the wearer.
Both the inner seam tape 66 and the outer seam tape 68 are knitted with a bloc 78. The bloke 78 may provide ventilation and/or increased flexibility. Medial side 66 and lateral side seam tape 68 meet at a forwardmost portion 80 adjacent knit tongue region 34. The forward-most portion 80 is at the lateral center between the lateral side and the medial side of the shoe 20. In alternative embodiments, the anterior-most portion 80 is biased medially or laterally.
In some embodiments, the shoe 20 includes a chassis member 26 and/or a heel counter 82. The chassis member 26 is coupled to the outsole 22 and is longitudinally and laterally coextensive with the outsole 22. The chassis member 26 includes a heel portion 84 that extends over a portion of the heel counter 82. Heel counter 82 extends over a portion of heel region 36 of the knit upper. Heel portion 84 of chassis member 26 and heel counter 82 are adapted and configured to stiffen the upper in heel region 36 of the knit upper. For example, but not limiting of, heel counter 82 is constructed of leather and increases stiffness in heel region 36. The chassis member 26 may be made of any suitable material, such as leather, thermoplastic polyurethane, and the like.
Knit element 32 can be knitted with one or more yarns, such as polyester yarns, nylon yarns, cotton yarns, and spandex yarns. In one embodiment, knit element 32 is knit from polyester covered spandex yarn and hot melt yarn such that in the finished knit element, the polyester covered spandex yarn constitutes at least 50% (by mass) (and more preferably at least 60% (by mass)) and the hot melt yarn constitutes at least 15% (by mass) (and more preferably at least 20% (by mass), but not more than 30% (by mass)). The hot melt yarn is knitted with the polyester covered spandex yarn during the knitting process. Preferably, the polyester covered spandex yarn has a linear density between about 120 denier and about 180 denier and the hot melt yarn has a linear density between about 80 denier and about 120 denier. In addition to the polyester covered spandex yarn and the hot melt yarn, knit element 20 can be knit with an elastic yarn, wherein the elastic yarn preferably constitutes at least 5% (by mass) of the knit upper. If included, the stretch yarn is preferably, but not necessarily, limited to the top line area of knit element 32 to provide stretch function primarily in the ankle area of upper 24 of footwear 20. Preferably, the polyester-covered spandex yarn comprises a double layer of polyester. Also preferably, the stretch yarn is a spandex yarn. In another embodiment, knit element 32 is formed by knitting a hot melt yarn with a polyester yarn during the knitting process such that the polyester yarn constitutes at least 50% (by mass) of the knit element and the hot melt yarn constitutes at least 15% (by mass) of the knit element.
A method of constructing footwear 20 includes knitting upper 24 to include knit element 32 as described herein. For example, but not limiting of, the upper 24 may be knitted using a knitting machine, such as a CNC knitting machine. Subsequently, knitted upper 24 may be placed around a last and heated so that the upper assumes the shape of the last. The heat secures the hot melt yarn to the second yarn or the type described herein. Heel counter 82 is coupled to upper 24 by stitching, adhesive, or threads. The chassis member 26 is coupled to the upper 24 using stitching, adhesives, or the like. The chassis member 26 covers the heel counter 82.
In view of the above, it should be appreciated that the footwear of the present disclosure has several advantages over the prior art.
As various modifications could be made in the constructions and methods herein described and illustrated without departing from the scope of the disclosure, it is intended that all matter contained in the above description or shown in the accompanying drawings shall be interpreted as illustrative rather than limiting. For example, the wedge shoe may be any type of wedge shoe, such as a wedge sandal, wedge shoe, fish-mouth wedge shoe, waterproof-table wedge shoe, and the like. Thus, the breadth and scope of the present disclosure should not be limited by any of the above-described exemplary embodiments, but should be defined only in accordance with the following claims appended hereto and their equivalents.
It should also be understood that when an element of the present disclosure is introduced in the claims or in the above description of exemplary embodiments of the disclosure, the terms "comprising," "including," and "having" are intended to be open-ended and mean that there may be additional elements other than the listed elements. Furthermore, the term "portion" should be interpreted as referring to some or all of the item or element that it modifies. Moreover, the use of identifiers, such as first, second, and third, should not be construed in a manner that imposes any relative position or temporal order between the limitations.

Claims (20)

1. An article of footwear, comprising:
knitting the vamp;
a sole secured to the upper;
the knit upper having knit elements formed of unitary, one-piece construction during a knitting process on a knitting machine, the knit elements including a knit tongue region, a knit upper heel region, a knit upper lateral midfoot region, a knit upper medial midfoot region, a knit upper metatarsal region, a knit upper lateral football point region, a knit upper medial football point region, and a knit upper toe region, the upper metatarsal regions including a knit upper lateral metatarsal region and a knit upper medial metatarsal region, the upper having a knit upper lateral region and a knit upper medial region, the upper lateral region including the upper lateral midfoot region, the upper lateral metatarsal region, and the upper lateral football point region, the upper medial region including the upper medial midfoot region, the upper medial metatarsal region, and the upper medial football point region, said upper toe area being seamlessly knitted with said upper medial and lateral football point areas during said knitting process, said upper medial and lateral football point areas being seamlessly knitted with said upper metatarsal areas during said knitting process, said upper metatarsal areas being seamlessly knitted with said upper lateral and medial midfoot areas during said knitting process, said knitted element comprising a circular upper oxford pattern being part of at least said upper toe area, said upper lateral and medial football point areas, said upper lateral and medial metatarsal areas, and said upper lateral and medial midfoot areas;
the upper toe area, the upper lateral and medial soccer point areas, and the upper lateral and medial metatarsal areas are collectively knit with the circular upper oxford pattern during the knitting process;
the oxford pattern on the round vamp is knitted by a first knitting structure, a second knitting structure and a third knitting structure,
said first knit structure having a smaller gauge than said second and third knit structures, said third knit structure having a larger gauge than said second knit structure, said first knit structure being seamlessly knitted with said second knit structure, said second knit structure being seamlessly knitted with said third knit structure;
the first knit structure is present in the upper toe region, the upper lateral and medial soccer point regions, the upper lateral and medial metatarsal regions, and the upper lateral and medial midfoot regions, the third knit structure is present in the upper heel region, the upper lateral and medial midfoot regions, and the upper lateral and medial metatarsal regions, the first and third knit structures being separated by the second knit structure.
2. The shoe of claim 1, wherein the circular upper oxford pattern comprises a medial stitch strip and a lateral stitch strip, the upper metatarsal region and the upper lateral and medial midfoot regions being knit together with the medial and lateral stitch strips, the medial stitch strip comprising a curve having two inflection points and extending rearward and downward from the knit tongue region, the lateral stitch strip comprising a curve having two inflection points and extending rearward and downward from the knit tongue region.
3. The shoe of claim 2, wherein both the medial and lateral stitch strips are knitted to comprise a bloke.
4. The shoe recited in claim 2, wherein the medial and lateral stitch strips meet proximate a forwardmost portion of the knit tongue region.
5. The shoe of claim 2, wherein the medial and lateral seam bands comprise the second knit structure.
6. The shoe of claim 5, wherein the second knit structure includes weft jersey knit stitches.
7. The shoe of claim 6, wherein the first and third knitted structures comprise gallery stitches.
8. The shoe of claim 1, further comprising a heel counter, a chassis member, and an outsole, the chassis member coupled to and coextensive with the outsole, the chassis member including a heel portion extending over a portion of the heel counter, the heel counter extending over a portion of a heel region of the knit upper, wherein the heel portion of the chassis member and the heel counter are adapted and configured to stiffen the upper in the heel region of the knit upper.
9. A method of manufacturing an upper for an article of footwear, the method comprising:
knitting with a knitting machine to form a knit element of the upper, such that the knit element is a unitary, one-piece construction that includes a knit tongue region, a knit upper heel region, a knit upper lateral midfoot region, a knit upper medial midfoot region, a knit upper metatarsal region, a knit upper lateral football point region, a knit upper medial football point region, and a knit upper toe region, the upper metatarsal regions including a knit upper lateral metatarsal region and a knit upper medial metatarsal region, the upper having a knit upper lateral region and a knit upper medial region, the upper lateral region including the upper lateral midfoot region, the upper lateral metatarsal region, and the upper lateral football point region, the upper medial region including the upper medial midfoot region, the upper medial metatarsal region, and the upper medial football point region, said upper toe area being seamlessly knitted with said upper medial and lateral football point areas during said knitting process, said upper medial and lateral football point areas being seamlessly knitted with said upper metatarsal areas during said knitting process, said upper metatarsal areas being seamlessly knitted with said upper lateral and medial midfoot areas during said knitting process, said knitted element comprising a circular upper oxford pattern being part of at least said upper toe area, said upper lateral and medial football point areas, said upper lateral and medial metatarsal areas, and said upper lateral and medial midfoot areas;
the upper toe area, the upper lateral and medial soccer point areas, and the upper lateral and medial metatarsal areas are collectively knit with the circular upper oxford pattern during the knitting process;
the circular upper oxford pattern knitted during the knitting step with a first knit structure having a smaller gauge than the second and third knit structures, a second knit structure having a larger gauge than the second knit structure, and a third knit structure, the first knit structure being seamlessly knitted with the second knit structure, the second knit structure being seamlessly knitted with the third knit structure;
the first knit structure is present in the upper toe region, the upper lateral and medial soccer point regions, the upper lateral and medial metatarsal regions, and the upper lateral and medial midfoot regions, the third knit structure is present in the upper heel region, the upper lateral and medial midfoot regions, and the upper lateral and medial metatarsal regions, the first and third knit structures being separated by the second knit structure.
10. The method recited in claim 9, including knitting the upper such that the circular upper oxford pattern includes a medial stitch strip and a lateral stitch strip, the upper metatarsal region and the upper lateral and medial midfoot regions being knit together with the medial and lateral stitch strips, the medial stitch strip including a curve having two points of inflection and extending rearward and downward from the knit tongue region, the lateral stitch strip including a curve having two points of inflection and extending rearward and downward from the knit tongue region.
11. The method of claim 10, comprising knitting the upper such that both the medial and lateral seam strips are knitted to comprise a bloke.
12. The method of claim 10, comprising knitting the upper such that the medial and lateral stitch strips meet proximate a forward-most portion of the knit tongue region.
13. The method recited in claim 10, including knitting the upper such that the medial and lateral seam strips include the second knit structure.
14. The method recited in claim 13, wherein the second knit structure includes a weft jersey knit.
15. The method of claim 14, wherein the first and third knitted structures comprise an gallery suture.
16. The method recited in claim 9, wherein the upper is knitted with at least first and second yarns during the knitting step, the first yarn being a hot melt yarn, the second yarn being a yarn other than a hot melt yarn.
17. The method of claim 16, further comprising:
placing the upper around a last;
applying heat to the upper while the upper is around the last to secure the hot melt yarn to the second yarn.
18. The method of claim 17, further comprising:
coupling a heel counter to the upper such that the heel counter stiffens the heel region of the upper; and
coupling a chassis member to the upper, the chassis member including a body portion and a heel portion extending upwardly from the body portion, wherein coupling the chassis member to the upper includes coupling the chassis member to the upper such that the body portion is coextensive with the upper and the heel portion covers the heel counter.
19. An article of footwear, comprising:
a knit upper having a toe end and a heel end;
a sole secured to the upper;
the knit upper having knit elements formed of unitary, one-piece construction during a knitting process on a knitting machine, the knit elements including a knit tongue region, a knit upper heel region, a knit upper lateral midfoot region, a knit upper medial midfoot region, a knit upper metatarsal region, a knit upper lateral football point region, a knit upper medial football point region, and a knit upper toe region, the upper metatarsal regions including a knit upper lateral metatarsal region and a knit upper medial metatarsal region, the upper having a knit upper lateral region and a knit upper medial region, the upper lateral region including the upper lateral midfoot region, the upper lateral metatarsal region, and the upper lateral football point region, the upper medial region including the upper medial midfoot region, the upper medial metatarsal region, and the upper medial football point region, said upper toe area being seamlessly knitted with said upper medial and lateral football point areas during said knitting process, said upper medial and lateral football point areas being seamlessly knitted with said upper metatarsal areas during said knitting process, said upper metatarsal areas being seamlessly knitted with said upper lateral and medial midfoot areas during said knitting process, said knitted element comprising a circular upper oxford pattern being part of at least said upper toe area, said upper lateral and medial football point areas, said upper lateral and medial metatarsal areas, and said upper lateral and medial midfoot areas;
the upper toe area, the upper lateral and medial soccer point area, and the upper lateral and medial metatarsal areas are collectively knitted with the circular upper oxford pattern during the knitting process, the circular upper oxford pattern including medial and lateral stitch strips, the upper metatarsal area and the upper lateral and medial midfoot areas being collectively knitted with the medial and lateral stitch strips;
the circular upper oxford pattern knitted with a first knit structure seamlessly knitted with the second knit structure, a second knit structure seamlessly knitted with the third knit structure, the first knit structure adjacent the second knit structure, and the third knit structure adjacent the second knit structure opposite the first knit structure, the first knit structure different from the second knit structure at a boundary with the second knit structure and closer to the toe end than the second knit structure, the third knit structure different from the second knit structure at a boundary with the second knit structure and closer to the heel end than the second knit structure;
the first knit structure is present in the upper toe region, the upper lateral and medial soccer point regions, the upper lateral and medial metatarsal regions, and the upper lateral and medial midfoot regions, the third knit structure is present in the upper heel region, the upper lateral and medial midfoot regions, and the upper lateral and medial metatarsal regions, the first and third knit structures are separated by the second knit structure, and the second knit structure is present in the medial and lateral seam strips.
20. The shoe of claim 19, wherein the first knit structure differs from the second knit structure in one or more of gauge, color, yarn diameter, or stitch type, and wherein the third knit structure differs from the second knit structure in one or more of gauge, color, yarn diameter, or stitch type.
CN201980087753.1A 2018-12-03 2019-11-25 Shoe with knitted upper Pending CN113271801A (en)

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US16/208,168 US20200170330A1 (en) 2018-12-03 2018-12-03 Shoe with Knit Upper
US16/208,168 2018-12-03
PCT/US2019/063028 WO2020117527A1 (en) 2018-12-03 2019-11-25 Shoe with knit upper

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