CN103632408B - The cruising inspection system of rubber mixing technique - Google Patents
The cruising inspection system of rubber mixing technique Download PDFInfo
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- CN103632408B CN103632408B CN201310707973.4A CN201310707973A CN103632408B CN 103632408 B CN103632408 B CN 103632408B CN 201310707973 A CN201310707973 A CN 201310707973A CN 103632408 B CN103632408 B CN 103632408B
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Abstract
The cruising inspection system of a kind of rubber mixing technique of the present invention, it is characterized in that, comprise total station host, point station host and operation terminal, total station host carries out communication by Ethernet with point station host, every cover system is arranged multiplely patrols and examines substation, patrol and examine substation at each and set up point station host and multiple operation terminal, multiple operation terminal is connected with multiple points of station hosts by switch.Advantage of the present invention is: the robotization and the intellectuality that realize patrol monitoring and feedback, and prompting patrol officer carries out periodically checking and lubrication work in time, and intelligent management leaks and adds up stop time, and information transmission is timely, substantially increases work efficiency.
Description
Technical field
The present invention relates to a kind of cruising inspection system of rubber mixing technique.
Background technology
The rubber mixing technique of prior art does not also set up management and the cruising inspection system of complete set, generally patrol and examine respectively in each operation (banburying, extrusion and calendering) of refining glue, the parameter of manual record relevant devices (as: checks that whether Banbury mixer working order is normal, process in time of pinpointing the problems; Check that Banbury mixer gas circuit, lubricant passage way and hydraulic circuit are with or without leakage; Check that whether Banbury mixer each bearing portion temperature is normal; Check that closed-smelting machine rotor butt-end packing is with or without leakage glue phenomenon; Check whether the display of Banbury mixer each indicating instrument is normal at any time).Because operation is many, equipment is many, there is inefficiency, easily occur that undetected and data not easily process in above-mentioned method for inspecting, have impact on the process of integral production.
Summary of the invention
The object of the invention is to provide a kind of cruising inspection system and method for inspecting of intelligentized rubber mixing technique, and to solve inefficiency that prior art exists, easily to occur that undetected and data not easily process, information transmission not in time, have impact on the problem of the process of integral production.
Technical scheme of the present invention is: a kind of cruising inspection system of rubber mixing technique, it is characterized in that, comprise total station host, point station host and operation terminal, total station host carries out communication by Ethernet with point station host, every cover system is arranged multiplely patrols and examines substation, patrol and examine substation at each and set up point station host and multiple operation terminal, multiple operation terminal is connected with multiple points of station hosts by switch.
Described operation terminal adopts shared device, is equipped with display.
In the input interface connection device detecting sensor of described shared device.
After described equipment Inspection sensor detects fault-signal, failure message is delivered to the shared device of operation terminal, sends alerting signal, the display image of shared device shows trouble spot; Meanwhile, by switch, failure message is uploaded to a point station host, and this failure message is stored in the storer of point station host, upload to total station host circular simultaneously, put on record.
Described equipment Inspection sensor at least comprises the one in temperature sensor, pressure transducer, camera and speed probe.
Described camera is arranged on outside the rotor of Banbury mixer or calender, when there being raw material to reveal generation, camera is by leak graphic Image relaying to shared device, and the latter differentiates out of order generation by being compared with the normal picture of database by leak graphic picture, and sends corresponding failure message.
Advantage of the present invention is: the robotization and the intellectuality that realize patrol monitoring and feedback, and prompting patrol officer carries out periodically checking and lubrication work in time, and intelligent management leaks and adds up stop time, and information transmission is timely, substantially increases work efficiency.
Accompanying drawing explanation
Fig. 1 is the overall formation schematic diagram of the first embodiment of cruising inspection system of the present invention;
The left view of Fig. 2 to be the overall formation schematic diagram of the second embodiment of cruising inspection system of the present invention be Fig. 1.
Embodiment
See Fig. 1, a kind of embodiment of the cruising inspection system of a kind of rubber mixing technique of the present invention is, comprise total station host 1, point station host 3 and operation terminal 5, total station host 1 carries out communication by Ethernet 2 with point station host 3, every cover system is arranged multiplely patrols and examines substation, patrol and examine substation at each and set up point station host 3 and multiple operation terminal 5, multiple operation terminal 5 is connected with point station host 3 by switch 4.Each operation terminal 5 adopts shared device (outfit display).The using method of this embodiment is responsible for inputting the Detection Information of each operation.
See Fig. 2, the second embodiment of the present invention is, on the basis of a upper embodiment, multiple different types of equipment Inspection sensor 6 is connected at the input interface of operation terminal 5, after described equipment Inspection sensor 6 detects fault-signal, failure message is delivered to the shared device of operation terminal 5, sends alerting signal, the display image of shared device shows trouble spot.Meanwhile, by switch 4, failure message is uploaded to point station host 3, and this failure message is stored in the storer of point station host 3, upload to total station host 1 simultaneously and carry out circulating a notice of, putting on record.Realize the automatic detection of Detection Information, the robotization that realization is patrolled and examined and intellectuality, further increase work efficiency.
Described equipment Inspection sensor 6 at least comprises the one in temperature sensor, pressure transducer, camera and speed probe.Whether temperature sensor (can utilize the original sensor of equipment) is normal for the temperature of the keypoint part (each bearing portion temperature and heated for controlling temperature) of monitoring equipment, and whether pressure transducer (can utilize the original sensor of equipment) is normal for the pressure of the gas circuit of monitoring equipment, lubricant passage way and hydraulic circuit; Whether the rotating speed that speed probe is used for detection rotor or other rotatable parts is normal.
Outside the rotor that described camera is arranged on Banbury mixer or calender (or positions of leaking easily occur for other), when there being raw material to reveal generation, camera by leak graphic Image relaying to shared device, the latter differentiates out of order generation by being compared with the normal picture of database by leak graphic picture, and sends corresponding failure message.
Utilize the information of system log (SYSLOG) of the present invention, can carry out quality tracing to each relevant operation, the function of each several part is:
1, the responsibility of circulation main website (being provided with main website main frame 1): statistics rate of breakdown, statistics, the other rate of breakdown in analysis position; Statistics stop time, add up each board stop time; Patrol and examine historical record, historical record is patrolled and examined in inquiry; Patrolling and examining confirmation, confirming breaking down in patrolling and examining; Patrol and examine prompting, remind each substation to need the content of patrolling and examining; Reveal management, statistics static seal leaks number and number is leaked in motive seal.
2, patrol and examine substation (being provided with point station host 3, switch 4 and operation terminal 5), situation is patrolled and examined in registration, records and follows the tracks of substation and patrol and examine process present situation; Content is patrolled and examined in prompting, regularly points out each substation to need the content of patrolling and examining; Registration leak case, registers each substation leak case; Register stop time, record stop time; Pipelining equipment information management, increases or amendment large-size pipeline device code, title; Substation information management, increases or revises point station name of every platform streamline equipment; Substation patrols and examines standard formulation, increase or amendment substation patrol and examine standard; Equipment routing inspection present situation billboard, state patrolled and examined by real-time display device.
The method using the present invention to carry out patrolling and examining comprises three's flow process below:
1, one-level patrols and examines flow process:
Log in each substation place → select and patrol and examine type (TPM Productive Maintenance) → carry out patrolling and examining → fill in the situation of patrolling and examining → as normally selected hook according to substation place project, as fault, point two classes: but oneself solve and maybe need to report for repairment solutions → substation data summarization, to main website → place of main website, (settled fault and the fault reported for repairment) → follow the tracks of the fault of generation → confirm at place of main website is sorted out to fault.
2, secondary patrols and examines flow process:
Log in each substation place → select and patrol and examine type (professional machine repair personnel) → carry out patrolling and examining → fill in the situation of patrolling and examining → be divided into machinery and electrical equipment two class, as normally selected hook according to substation place project; As fault, point three classes: can solve immediately, can solve on the same day, need plan of application to overhaul solutions → substation data summarization to conclude (settled fault, need the fault solved on the same day, the fault needing scheduled overhaul to solve) → follow the tracks of the fault of generation → confirm at place of main website to main website → place of main website to fault.
3, flow process is patrolled and examined for three grades:
Random inspection board → to place of main website checks that other staff patrol and examine situation → log in each substation place → select and patrol and examine type (supervisory engineering staff) → carry out patrolling and examining → fill in the situation of patrolling and examining → be divided into machinery and electrical equipment two class, as normally selected hook according to substation place project; As fault, point two classes: that machine repair personnel can solve rapidly, need scheduled overhaul to solve → substation data summarization concludes (the settled fault of machine repair personnel, the fault needing scheduled overhaul to solve) → gather tracking → confirm at place of main website to the fault of generation to main website → place of main website to fault.
Claims (5)
1. the cruising inspection system of a rubber mixing technique, comprise total station host, point station host and operation terminal, total station host carries out communication by Ethernet with point station host, every cover system is arranged multiplely patrols and examines substation, patrol and examine substation at each and set up point station host and multiple operation terminal, multiple operation terminal is connected with multiple points of station hosts by switch; It is characterized in that, described operation terminal adopts shared device, camera is connected at the input interface of described shared device, described camera is arranged on outside the rotor of Banbury mixer or calender, when there being raw material to reveal generation, camera is by leak graphic Image relaying to shared device, and the latter differentiates out of order generation by being compared with the normal picture of database by leak graphic picture, and sends corresponding failure message.
2. the cruising inspection system of rubber mixing technique according to claim 1, is characterized in that, described operation terminal is equipped with display.
3. the cruising inspection system of rubber mixing technique according to claim 2, is characterized in that, in the input interface connection device detecting sensor of described shared device.
4. the cruising inspection system of rubber mixing technique according to claim 3, it is characterized in that, after described equipment Inspection sensor detects fault-signal, failure message is delivered to the shared device of operation terminal, send alerting signal, the display image of shared device shows trouble spot; Meanwhile, by switch, failure message is uploaded to a point station host, and this failure message is stored in the storer of point station host, upload to total station host circular simultaneously, put on record.
5. the cruising inspection system of rubber mixing technique according to claim 3, is characterized in that, described equipment Inspection sensor at least comprises the one in temperature sensor, pressure transducer, speed probe.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310707973.4A CN103632408B (en) | 2013-12-20 | 2013-12-20 | The cruising inspection system of rubber mixing technique |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201310707973.4A CN103632408B (en) | 2013-12-20 | 2013-12-20 | The cruising inspection system of rubber mixing technique |
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| Publication Number | Publication Date |
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| CN103632408A CN103632408A (en) | 2014-03-12 |
| CN103632408B true CN103632408B (en) | 2015-11-18 |
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Citations (5)
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|---|---|---|---|---|
| JP2003228411A (en) * | 2002-02-05 | 2003-08-15 | Sumitomo Rubber Ind Ltd | Production control method |
| CN201004243Y (en) * | 2006-09-08 | 2008-01-09 | 成都学子科技有限公司 | Secure and intelligent data check and control system |
| CN201397466Y (en) * | 2009-05-22 | 2010-02-03 | 赵斌 | System for synchronously optimizing, simulating and monitoring operation states of thermal power units |
| CN101833307A (en) * | 2009-03-13 | 2010-09-15 | 叶能魁 | System and method for automatically integrating technological operation and management of plastic and rubber products |
| CN203689584U (en) * | 2013-12-20 | 2014-07-02 | 双钱集团（江苏）轮胎有限公司 | Patrol system of rubber refining technique |
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2013
- 2013-12-20 CN CN201310707973.4A patent/CN103632408B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2003228411A (en) * | 2002-02-05 | 2003-08-15 | Sumitomo Rubber Ind Ltd | Production control method |
| CN201004243Y (en) * | 2006-09-08 | 2008-01-09 | 成都学子科技有限公司 | Secure and intelligent data check and control system |
| CN101833307A (en) * | 2009-03-13 | 2010-09-15 | 叶能魁 | System and method for automatically integrating technological operation and management of plastic and rubber products |
| CN201397466Y (en) * | 2009-05-22 | 2010-02-03 | 赵斌 | System for synchronously optimizing, simulating and monitoring operation states of thermal power units |
| CN203689584U (en) * | 2013-12-20 | 2014-07-02 | 双钱集团（江苏）轮胎有限公司 | Patrol system of rubber refining technique |
Non-Patent Citations (4)
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| FX-CIMS在橡胶输送带制造过程中实现远程监控的介绍;李凯;《橡塑技术与装备》;20020531;第28卷(第5期);第50-53页 * |
| 基于ODBC 的实时监测及管理系统;刘和平等;《轮胎工业》;20010531;第21卷(第5期);第259-264页 * |
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| CN103632408A (en) | 2014-03-12 |
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