CN104794771B - One kind patrols inspection automatic planning and a device - Google Patents

One kind patrols inspection automatic planning and a device Download PDF

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Publication number
CN104794771B
CN104794771B CN201510206030.2A CN201510206030A CN104794771B CN 104794771 B CN104794771 B CN 104794771B CN 201510206030 A CN201510206030 A CN 201510206030A CN 104794771 B CN104794771 B CN 104794771B
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China
Prior art keywords
inspection
equipment
calibration equipments
output
sis
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CN104794771A (en
Inventor
陈大宇
齐桐悦
潘惠
杨鑫
库国亮
牛兴伟
柳泓羽
梁庆姣
丁哲
贾艾桦
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System In Beijing Jing Energy Gao Antun Combustion Gas Power Co Ltd
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System In Beijing Jing Energy Gao Antun Combustion Gas Power Co Ltd
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    • GPHYSICS
    • G07CHECKING-DEVICES
    • G07CTIME OR ATTENDANCE REGISTERS; REGISTERING OR INDICATING THE WORKING OF MACHINES; GENERATING RANDOM NUMBERS; VOTING OR LOTTERY APPARATUS; ARRANGEMENTS, SYSTEMS OR APPARATUS FOR CHECKING NOT PROVIDED FOR ELSEWHERE
    • G07C1/00Registering, indicating or recording the time of events or elapsed time, e.g. time-recorders for work people
    • G07C1/20Checking timed patrols, e.g. of watchman
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06QINFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q10/00Administration; Management
    • G06Q10/20Administration of product repair or maintenance

Abstract

An inspection automatic planning is patrolled the invention provides one kind and device, methods described include:Obtain inspection device inventory;Equipment verification is carried out to each equipment of the equipment list by ERP calibration equipments and SIS calibration equipments, generates equipment verification result;Corresponding equipment routing inspection information in the inspection device inventory is updated according to the equipment verification result;Carry out patrolling an inspection job by the inspection device inventory after renewal.Patrol an inspection action planning and data check automatically, so that patrolling an inspection job has stronger operability and specific aim, the working condition of operational outfit can effectively be checked, reduce the labor intensity of staff, operating efficiency is greatly improved, human and material resources is reduced and wastes, improves and patrols an availability for inspection data, the safe and reliable operation of unit is preferably ensured, improves informationization, the automatization level in power plant.

Description

One kind patrols inspection automatic planning and a device
Technical field
The present invention relates to automatic field, espespecially one kind patrols inspection automatic planning and a device.
Background technology
The workload that distributed diagnosis system is advantageous to mitigate patrol officer and equipment management personnel is patrolled, improves operating efficiency, The use of the system also optimizes the supervision to patrolman simultaneously, is served very with being connected for service work to strengthening inspection Good facilitation.Patrol officer completes the working condition and matter that inspection operation is able to ensure that scene under the guidance of patrol plan Amount it is up to standard, will management require really implement in routine work, realize enterprise to live patrol officer whether science in place Change management, fundamentally prevent the leaks such as patrol officer is not in place, operation form is fabricated, arbitrarily changes.It can reduce because traditionally The time difference for reporting manual forms mode to bring, improve operating efficiency.But traditional distributed diagnosis system of patrolling is made according to advance The technical standard ordered, determine people, fixed point, quantitative, calibration, fixed line, fixed cycle, determine method, determine inspection record, implementation it is comprehensive with Track management, its action can not fluffing and change with field device operation situation, without stronger adaptability, it is managed Manage not scientific enough, hommization.
The content of the invention
It is a kind of more convenient present invention aims at providing, adaptivity it is strong patrol distributed diagnosis system, with this so that patrolling There is high scientificization can change according to fluffing for working condition for point inspection work, reduce unnecessary waste of human resource.
For the above-mentioned purpose, the specific one kind that provides of the present invention patrols an inspection automatic planning, and methods described includes:Acquisition is patrolled Examine equipment list;Equipment verification is carried out to each equipment of the equipment list by ERP calibration equipments and SIS calibration equipments, it is raw Forming apparatus check results;Corresponding equipment routing inspection information in the inspection device inventory is updated according to the equipment verification result; Carry out patrolling an inspection job by the inspection device inventory after renewal.
Patrolled above-mentioned in an inspection automatic planning, it is preferred that the inspection device inventory by after renewal enters Row patrols an inspection saddlebag and contained:When current inspection device is numerical value, the numerical value and the SIS calibration equipments preset information are carried out Compare output comparison result;Current device inspection result is obtained according to the comparison result.
Patrolled above-mentioned in an inspection automatic planning, it is preferred that the inspection device inventory by after renewal enters Row patrols an inspection saddlebag and contained:When current inspection device is numerical value, by the numerical value, knot is compared in output compared with preset threshold values Fruit;Current device inspection result is obtained according to the comparison result.
Patrolled above-mentioned in an inspection automatic planning, it is preferred that described to be patrolled according to comparison result acquisition current device Inspection result also includes:When the numerical value is higher than the preset threshold values, output warning instruction.
Patrolled above-mentioned in an inspection automatic planning, it is preferred that described to be patrolled according to equipment verification result renewal Corresponding device inspection packet contains in inspection equipment list:When the check results of ERP calibration equipments output are no operatton state And the check results of SIS calibration equipments output are current device when being running status, output armamentarium inspection instruction is simultaneously Update corresponding device inspection information;When the check results of ERP calibration equipments output set for job state and SIS verifications The check results of standby output are current device when being halted state, and output equipment, which does not check, instructs and update corresponding device inspection letter Breath;When the check results of ERP calibration equipments output are no operatton state and the check results of SIS calibration equipments output When for current device being halted state, output par, c equipment inspection instructs and updates corresponding device inspection information.
Patrolled above-mentioned in an inspection automatic planning, it is preferred that described to pass through ERP calibration equipments and SIS calibration equipments pair The each equipment of equipment list carries out equipment verification and included:The KKS information of current device is obtained, the KKS of the equipment is believed Verification is compared with corresponding KKS information in corresponding KKS information in ERP calibration equipments and SIS calibration equipments respectively in breath;It is defeated Go out the Inspection result of the ERP calibration equipments and the Inspection result of the SIS calibration equipments.
The present invention also provides one kind and patrols an automatic device for planning of inspection, and described device includes:Data input output unit, ERP Calibration equipment, SIS calibration equipments, processing unit;The data input output unit is used to obtain inspection device inventory and renewal The inspection device inventory afterwards;The ERP calibration equipments are connected with the data input output unit, for the equipment The each equipment of inventory carries out equipment verification;The SIS calibration equipments are connected with the data input output unit, for described The each equipment of equipment list carries out equipment verification;The processing unit is connected with the data input output unit, for basis The equipment verification result updates corresponding device inspection information in the inspection device inventory.
Patrolled above-mentioned in an automatic device for planning of inspection, it is preferred that the processing unit also includes:When ERP verifications are set The check results of standby output are that the check results of no operatton state and SIS calibration equipments output are that current device is operation shape During state, output armamentarium inspection instructs and updates corresponding device inspection information;When the verification knot of ERP calibration equipments output Fruit is the check results of job state and SIS calibration equipments output when to be current device be halted state, and output equipment is not Check and instruct and update corresponding device inspection information;When ERP calibration equipments output check results for no operatton state and The check results of SIS calibration equipments output are current device when being halted state, output par, c equipment inspection instruction and more New corresponding device inspection information.
Patrolled above-mentioned in an automatic device for planning of inspection, it is preferred that the processing unit also includes:Current inspection device is number During value, output comparison result is compared with the SIS calibration equipments preset information in the numerical value;According to the comparison result Obtain current device inspection result.
Patrolled above-mentioned in an automatic device for planning of inspection, it is preferred that described device also includes:One alarm unit, the alarm Unit is used for when the numerical value is higher than the preset threshold values, output warning instruction.
The advantageous effects of the present invention are:So that patrolling an inspection job has stronger operability and specific aim, can The working condition of operational outfit is effectively checked, the labor intensity of staff is reduced, greatly improves operating efficiency, reduce people Power, material resources waste, and improve and patrol an availability for inspection data, preferably ensure the safe and reliable operation of unit, improve power plant Information-based, automatization level.
Brief description of the drawings
Accompanying drawing described herein is used for providing a further understanding of the present invention, forms the part of the application, not Form limitation of the invention.In the accompanying drawings:
Fig. 1 patrols an inspection automatic planning flow chart to be provided by the present invention;
Fig. 2 patrols a flow chart for the inspection embodiment of automatic planning one to be provided by the present invention;
Fig. 3 patrols an automatic device for planning schematic diagram of inspection to be provided by the present invention.
Embodiment
For the purpose, technical scheme and advantage of the embodiment of the present invention are more clearly understood, with reference to embodiment and attached Figure, is described in further details to the present invention.Here, the schematic description and description of the present invention is used to explain the present invention, It is but not as a limitation of the invention.
It refer to shown in Fig. 1, the present invention specifically provides one kind and patrols an inspection automatic planning, and methods described includes:Obtain Take inspection device inventory;Equipment school is carried out to each equipment of the equipment list by ERP calibration equipments and SIS calibration equipments Test, generate equipment verification result;Corresponding equipment routing inspection in the inspection device inventory is updated according to the equipment verification result Information;Carry out patrolling an inspection job by the inspection device inventory after renewal.
In the above-described embodiments, by the way that live mobile operation management system is led to ERP calibration equipments and SIS calibration equipments Letter connection;Before an inspection operation is patrolled, it would be desirable to which detection device statistics is the above-mentioned scene movement of typing after an inspection device inventory In job management system, in two tickets, work order, defect information and reading SIS in live mobile operation management system reading ERP After real time data, historical data information, the processing center of live mobile operation management system carries out school to those information and dates Test, be that this inspection need of work preferentially detects according to check results export which equipment in current inspection device inventory, which A little equipment are being detected or need not detected, which equipment be only need it is simply detected;With this, when staff passes through After above-described embodiment is handled the inspection device inventory counted in advance, it can avoid repeating the equipment detected, subtract The detection work of few inessential equipment and timely counterweight point device are detected.Therefore, by the same mobile operation management of these information An inspection route information that patrols in system is matched, and realizes action planning and data check automatically so that patrol an inspection job There are stronger operability and specific aim, can effectively check the working condition of operational outfit, the work for reducing staff is strong Degree, operating efficiency is greatly improved, reduce human and material resources and waste, improved and patrol an availability for inspection data, preferably ensure unit Safe and reliable operation, improve informationization, the automatization level in power plant.
Patrolled above-mentioned in an inspection automatic planning, it is described clear according to the equipment verification result renewal inspection device Corresponding device inspection information specifically includes in list:When the check results of ERP calibration equipments output are no operatton state and institute When stating the check results of SIS calibration equipments output to be current device being running status, output armamentarium inspection is instructed and updated Corresponding device inspection information;When the ERP calibration equipments output check results for job state and the SIS calibration equipments it is defeated The check results gone out are current device when being halted state, and output equipment, which does not check, instructs and update corresponding device inspection information; When the ERP calibration equipments output check results be no operatton state and the SIS calibration equipments output check results be When current device is halted state, output par, c equipment inspection instructs and updates corresponding device inspection information.
In the above-described embodiments, when the check results of ERP calibration equipments output are the i.e. no correlation of no operatton state During work ticket and the check results of SIS calibration equipments output are when to be current device be running status, then show current device For visual plant, it is necessary to detect in all directions, therefore export armamentarium detection instruction to the equipment and detect in inventory, in order to work Make situations such as personnel understand missing inspection in the equipment importance and prevention checking process in time to occur.
In the above-described embodiments, when the check results of ERP calibration equipments output carry work ticket for job state When and the check results of SIS calibration equipments output when to be current device be halted state, then show current device for In maintenance, therefore detection instruction is not exported, avoid repeating to overhaul, cause the situation of the unnecessary waste of human resources to occur, save The about working time of staff.
In the above-described embodiments, when the check results of ERP calibration equipments output are no operatton state and the SIS schools When testing the check results of equipment output to be current device being halted state, then show that current device did not detected, and processing is not transported Row stops standby state, thus, it is only required to equipment component detection instruction is carried out, such as only visual examination etc..
Above-described embodiment is applied in real work, specific method is as follows:When staff is according to normal regulation operation It is right in equipment KKS information same ERP, SIS that system is automatically checked needs when content, route carry out inspection or point inspection The KKS information answered is checked, and the scope of examination is changed by comparing.For example, checking water pump, (race emits normal inspection water pump outward appearance Water clock and damaged condition), bearing temperature, vibration, for oil return situation and pressure, if pass through ERP, SIS system confirm water pump stop Work and do not handle work ticket, then it is assumed that water pump, which is in, stops standby operating mode, and now inspection project is optimized for only visual examination;If pass through ERP, SIS calibration equipment confirm that water pump is stopped and has handled work ticket, then it is assumed that water pump is in upkeep operation state, now The automatic inspection skipped without the equipment.
Patrolled in inspection automatic planning above-mentioned, it is described by ERP calibration equipments and SIS calibration equipments to the equipment The each equipment of inventory carries out equipment verification and specifically included:The KKS information of current device is obtained, by the KKS information point of the equipment Verification is not compared with corresponding KKS information in corresponding KKS information in ERP calibration equipments and SIS calibration equipments;Output institute State the Inspection result of ERP calibration equipments and the Inspection result of the SIS calibration equipments.
It refer to shown in Fig. 2, patrolled above-mentioned in an inspection automatic planning, the inspection by after renewal is set again Standby inventory, which carries out patrolling an inspection saddlebag, to be contained:It is when current inspection device is numerical value, the numerical value and the SIS calibration equipments is preset Output comparison result is compared in information;Current device inspection result is obtained according to the comparison result.
In the above-described embodiments, when staff checks equipment, the equipment if desired checked is numerical value, then will obtain numerical value Information checks the KKS information with SIS calibration equipments or provides the KKS information for being available for comparing, and judgement is automatically provided by comparing. Wherein the KKS information of SIS calibration equipments is average, and staff then shows current when finding equipment difference KKS information of the same race One of them in both the average equipment of detection device compared with is faulty, determines that failure is set after need to detecting two equipment again It is standby, and overhaul.And another comparison KKS information provided, be staff according to actual conditions, comparison letter that rational analysis goes out Breath, KKS information is carried out by the comparison information and compared, there is higher adaptability, more can accurately distinguish current detection Equipment it is whether normal.For example, checking water pump bearing temperature, the numerical value and SIS for putting warm rifle collection correspond to numerical value and compared, if point The numerical value of warm rifle collection corresponds to 10 DEG C of numerical value less than or equal to SIS, then it is assumed that normal, otherwise system gives a warning.And for example, press on the spot Power table shows that numerical value corresponds to numerical bias more than the 10% of measurement currency with SIS, and system gives a warning, but currently answers environment former Cause, the added value of buffering is had in basic value, if standard is 10%, but because environment reason has 2% added value, that is, Say, if testing result is all normal condition within 12%.
Patrolled above-mentioned in an inspection automatic planning, the inspection device inventory by after renewal carries out patrolling an inspection Saddlebag contains:When current inspection device is numerical value, by the numerical value compared with preset threshold values output comparative result;According to institute State comparison result and obtain current device inspection result.When the numerical value is higher than the preset threshold values, output warning instruction.With This, informs the staff of the current perform detection work detection device abnormal condition, may have failure, it is proposed that deeply divide Analysis detection.
The present invention also provides one kind and patrols an automatic device for planning of inspection, specifically refer to shown in Fig. 3, described device includes:Number According to input-output unit, ERP calibration equipments, SIS calibration equipments, processing unit;The data input output unit is used to obtain The inspection device inventory after inspection device inventory and renewal;The ERP calibration equipments and the data input output unit It is connected, for carrying out equipment verification to each equipment of the equipment list;The SIS calibration equipments export with the data input Unit is connected, for carrying out equipment verification to each equipment of the equipment list;The processing unit and the data input are defeated Go out unit to be connected, for updating corresponding device inspection information in the inspection device inventory according to the equipment verification result.
Patrolled above-mentioned in an automatic device for planning of inspection, the processing unit also includes:When ERP calibration equipments output Check results are the check results of no operatton state and SIS calibration equipments output when to be current device be running status, defeated Go out armamentarium inspection to instruct and update corresponding device inspection information;When the check results of ERP calibration equipments output are work Industry state and when to be current device be halted state to the check results of SIS calibration equipments output, output equipment, which does not check, to be referred to Make and update corresponding device inspection information;When the check results of ERP calibration equipments output are no operatton state and the SIS When to be current device be halted state, output par, c equipment inspection instruct and updates correspondence and sets the check results of calibration equipment output Standby inspection information.
In the above-described embodiments, the inspection automatic device for planning provided by the present invention that patrols is by by processing unit and ERP schools Test equipment and the communication connection of SIS calibration equipments;Before an inspection operation is patrolled, it would be desirable to which detection device statistics is clear for an inspection device After list in the above-mentioned live mobile operation management system of typing, processing unit reads two tickets, work order, defect information and the reading in ERP Take real time data in SIS, after historical data information, those information and dates are verified, and are exported according to check results current Which equipment is that this inspection need of work preferentially detects in inspection device inventory, and which equipment is to detect or do not needing Detection, which equipment be only need it is simply detected;With this, when staff is patrolled by above-described embodiment to what is counted in advance After inspection equipment list is handled, can avoid repeating the equipment that had detected, reduce the detection work of inessential equipment with Timely counterweight point device is detected.Therefore, these information are entered with the inspection route information that patrols in mobile operation management system Row matching, realize action planning and data check automatically so that patrolling an inspection job has stronger operability and specific aim, The working condition of operational outfit can be effectively checked, the labor intensity of staff is reduced, greatly improves operating efficiency, is reduced Human and material resources waste, and improve and patrol an availability for inspection data, preferably ensure the safe and reliable operation of unit, improve power plant Informationization, automatization level.
Patrolled above-mentioned in an automatic device for planning of inspection, the processing unit also includes:, will when current inspection device is numerical value Output comparison result is compared with the SIS calibration equipments preset information in the numerical value;Worked as according to the comparison result Preceding equipment routing inspection result.With this, data check work is completed so that while work is detected, understanding is currently set staff Whether standby data are normal, when data are normal, you can are overhauled without depth, reduce working time and waste of human resource, work as number According to it is improper when, timely depth inspection or maintenance current device, reduce equipment catastrophic discontinuityfailure risk,
Patrolled above-mentioned in an automatic device for planning of inspection, described device also includes:One alarm unit, the alarm unit are used for When the numerical value is higher than the preset threshold values, output warning instruction.With this, given a warning finger when patrolling the automatic device for planning of inspection When showing, show the faulty risk of current detection equipment, prevent staff from ignoring the situation of risk and occurring;Wherein, the warning Instruction can be presented to staff for an alarm mode such as audio frequency, an alarm indication icon to be known.When a certain equipment alerts After instruction, processing unit can also add corresponding detection project according to the device type, help staff further to complete depth Detection demand, prevent the situation of big event missing inspection from occurring.
Patrolled above-mentioned in an automatic device for planning of inspection, data-interface is provided between processing unit and ERP, SIS, for reading Two tickets in ERP, work order, defect information are taken, reads real time data, historical data information in SIS, by these information with patrolling a little The inspection route information that patrols examined in automatic device for planning is matched, and realizes action planning and data check automatically.With this, By carrying out two tickets, inspection, point inspection, defect typing, data consultation and overhaul of the equipments Added Management, realize field operation without paper Change.The equipment point-detecting of live inspection, equipment management personnel for operations staff, carries out systemic-function optimization, and an inspection is patrolled in realization Action is planned automatically and data check.Patrol an inspection action planning and data check automatically so that patrolling an inspection job has Stronger operability and specific aim, the working condition of operational outfit can be effectively checked, reduce the labor intensity of staff, Operating efficiency is greatly improved, human and material resources is reduced and wastes, improves and patrols an availability for inspection data, preferably ensure unit Safe and reliable operation, improve informationization, the automatization level in power plant.
Particular embodiments described above, the purpose of the present invention, technical scheme and beneficial effect are carried out further in detail Describe in detail it is bright, should be understood that the foregoing is only the present invention specific embodiment, the guarantor being not intended to limit the present invention Scope is protected, within the spirit and principles of the invention, any modification, equivalent substitution and improvements done etc., should be included in this Within the protection domain of invention.

Claims (6)

1. one kind patrols an inspection automatic planning, it is characterised in that methods described includes:
Obtain inspection device inventory;
Equipment verification, generation equipment school are carried out to each equipment of the equipment list by ERP calibration equipments and SIS calibration equipments Test result;
Corresponding equipment routing inspection information in the inspection device inventory is updated according to the equipment verification result;
Carry out patrolling an inspection job by the inspection device inventory after renewal;
The inspection device inventory by after renewal patrol an inspection saddlebag and contained:
When current inspection device is numerical value, by the numerical value compared with preset threshold values output comparative result;
Current device inspection result is obtained according to the comparison result;
It is described that the equipment list each equipment progress equipment verification is included with SIS calibration equipments by ERP calibration equipments:
The KKS information of current device is obtained, by the KKS information of equipment KKS information corresponding with ERP calibration equipments respectively Verification is compared in corresponding KKS information with SIS calibration equipments;Export the Inspection results of the ERP calibration equipments with The Inspection result of the SIS calibration equipments.
2. according to claim 1 patrol an inspection automatic planning, it is characterised in that described to be obtained according to the comparison result Current equipment routing inspection result is obtained also to include:
When the numerical value is higher than the preset threshold values, output warning instruction.
3. according to claim 1 patrol an inspection automatic planning, it is characterised in that described according to the equipment verification knot Fruit updates corresponding device inspection packet in the inspection device inventory and contained:
When the check results of ERP calibration equipments output are no operatton state and the verification knot of SIS calibration equipments output Fruit is current device when being running status, and output armamentarium inspection instructs and updates corresponding device inspection information;
When the check results that the check results of ERP calibration equipments output export for job state and the SIS calibration equipments When for current device being halted state, output equipment, which does not check, instructs and updates corresponding device inspection information;
When the check results of ERP calibration equipments output are no operatton state and the verification knot of SIS calibration equipments output Fruit is current device when being halted state, and output par, c equipment inspection instructs and updates corresponding device inspection information.
4. one kind patrols an automatic device for planning of inspection, it is characterised in that described device includes:Data input output unit, ERP verifications Equipment, SIS calibration equipments, processing unit;
The data input output unit is used to obtain the inspection device inventory after inspection device inventory and renewal;
The ERP calibration equipments are connected with the data input output unit, for being carried out to each equipment of the equipment list Equipment verification;
The SIS calibration equipments are connected with the data input output unit, for being carried out to each equipment of the equipment list Equipment verification;
The processing unit is connected with the data input output unit, for being patrolled according to equipment verification result renewal Examine corresponding device inspection information in equipment list;
The processing unit is additionally operable to:
When current inspection device is numerical value, by the numerical value compared with preset threshold values output comparative result;
Current device inspection result is obtained according to the comparison result;
The ERP calibration equipments also include with the SIS calibration equipments:
The KKS information of current device is obtained, by the KKS information of equipment KKS information corresponding with ERP calibration equipments respectively Verification is compared in corresponding KKS information with SIS calibration equipments;Export the Inspection results of the ERP calibration equipments with The Inspection result of the SIS calibration equipments.
5. according to claim 4 patrol an automatic device for planning of inspection, it is characterised in that the processing unit is additionally operable to:
When the check results of ERP calibration equipments output are no operatton state and the verification knot of SIS calibration equipments output Fruit is current device when being running status, and output armamentarium inspection instructs and updates corresponding device inspection information;
When the check results that the check results of ERP calibration equipments output export for job state and the SIS calibration equipments When for current device being halted state, output equipment, which does not check, instructs and updates corresponding device inspection information;
When the check results of ERP calibration equipments output are no operatton state and the verification knot of SIS calibration equipments output Fruit is current device when being halted state, and output par, c equipment inspection instructs and updates corresponding device inspection information.
6. according to claim 4 patrol an automatic device for planning of inspection, it is characterised in that described device also includes:One alarm Unit, the alarm unit are used for when the numerical value is higher than the preset threshold values, output warning instruction.
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