CN111160804B - Mining equipment management method, device and system based on Internet of things - Google Patents
Mining equipment management method, device and system based on Internet of things Download PDFInfo
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Abstract
The embodiment of the invention discloses a mining equipment management method, device and system based on the Internet of things. The method relates to the field of information management of mining equipment, and comprises the following steps: establishing an equipment ledger and establishing a point inspection plan; monitoring the running state of the equipment in real time, determining fault information and in-doubt fault information according to the running state, issuing a maintenance notice according to the fault information, optimizing a point inspection plan according to the in-doubt fault information, and issuing a point inspection notice; receiving feedback information of point inspection operation, determining whether the feedback information of the point inspection operation is fault information or not according to the feedback information of the point inspection operation, if so, issuing a maintenance notice, otherwise, optimizing a point inspection plan according to the feedback information of the point inspection operation; and receiving the maintenance feedback information, and updating the point inspection plan or entering a scrapping process according to the maintenance feedback information. The embodiment of the invention can solve the problems that the management mode of the existing mining equipment is low in efficiency and cannot meet the actual requirement, and has higher management efficiency.
Description
Technical Field
The embodiment of the invention relates to the field of information management of mining equipment, in particular to a mining equipment management method, device and system based on the Internet of things.
Background
At present, the asset management mode of coal mine equipment still depends on non-automation, traditional manual modes such as system recording and tracking management based on paper files are adopted, although few bar codes are used for realizing the identification and management of assets, the management efficiency is relatively low.
The manual recording mode is basically adopted for the equipment state and the patrol maintenance record, the information record formed by the manual recording is incomplete, the information uploading needs to be electronically converted, the timeliness is not strong, and the storage and processing efficiency is low.
Meanwhile, the number of the devices used in the coal mine is huge, the work tasks of checking and verifying are heavy, the data are large, the manual management mode is not suitable for the requirement of coal mine device management, and the utilization rate, the verification time, the quality and the like of the devices cannot be objectively evaluated.
Disclosure of Invention
The embodiment of the invention aims to provide a mining equipment management method, device and system based on the Internet of things, which are used for solving the problems that the existing mining equipment management mode is low in efficiency and cannot meet actual requirements.
In order to achieve the above object, the embodiments of the present invention mainly provide the following technical solutions:
in a first aspect, the embodiment of the invention provides a mining equipment management method based on the Internet of things,
the method comprises the following steps: establishing an equipment ledger and establishing a point inspection plan; monitoring the running state of the equipment in real time, determining fault information and in-doubt fault information according to the running state, issuing a maintenance notice according to the fault information, optimizing a point inspection plan according to the in-doubt fault information, and issuing a point inspection notice; receiving feedback information of point inspection operation, determining whether the feedback information of the point inspection operation is fault information or not according to the feedback information of the point inspection operation, if so, issuing a maintenance notice, otherwise, optimizing a point inspection plan according to the feedback information of the point inspection operation; and receiving the maintenance feedback information, and updating the point inspection plan or entering a scrapping process according to the maintenance feedback information.
Further, the optimizing the spot inspection plan according to the in-doubt fault information specifically includes: and judging whether the online monitoring value of the equipment exceeds a set standard value range, if so, judging that the corresponding equipment is suspect faulty equipment, automatically giving an early warning by the system, generating a maintenance plan, adding the suspect equipment into a next point inspection plan, and taking the suspect equipment as key point inspection equipment.
Further, the optimizing the spot inspection plan according to the feedback information of the spot inspection operation specifically includes: the point inspection personnel analyze the equipment according to the alarm data of the on-line monitoring equipment and the field point inspection data to generate feedback information, wherein the feedback information comprises normal information and fault information of the equipment, and if the equipment is normal, the normal equipment is removed from the point inspection plan; and if the equipment fails, issuing a maintenance notice and updating the point inspection plan.
Further, the method further comprises: and counting the fault frequency and the fault factors of the same equipment and the same fault factors of different equipment, and performing targeted optimization on the point inspection plan.
Further, the updating of the point inspection plan or the entering of the scrapping process according to the feedback information of the maintenance specifically includes: judging whether the fault equipment is available after maintenance according to the maintenance feedback information, if not, updating the ledger, and marking the equipment as scrapped equipment; if yes, judging whether the accessories need to be maintained, if not, updating the ledger and updating the state information of the equipment after receiving a maintenance result fed back by a worker; and if the accessories need to be maintained, executing an accessory application request, updating the accessory circulation record and the standing book, and updating the state information of the equipment.
Further, the establishing of the equipment ledger specifically includes: the standing book comprises a basic information base of the equipment and real-time information of the equipment, a unique identifier is established for each equipment according to the basic information of the equipment, and each equipment is classified, grouped and sequenced according to the attribute of the equipment, wherein after the standing book of the equipment is established, equipment installation and debugging information is initialized.
In a second aspect, the embodiment of the invention also provides a mining equipment management device based on the internet of things,
the device comprises: the data acquisition unit is used for communicating with the Internet of things system, acquiring equipment operation data and acquiring various equipment maintenance state data and scrapping conditions fed back by workers; the machine account management unit is used for creating and updating machine account information; the point inspection maintenance unit is used for compiling a point inspection plan according to the equipment operation data, the feedback information of the point inspection operation and the feedback information of maintenance, and detecting the execution result of the point inspection plan; the machine account management unit comprises a field maintenance processing module, a fault declaring module and an equipment scrapping module, wherein the field maintenance processing module is used for issuing a maintenance notice and updating the machine account according to a field fault processing result; the fault reporting module is used for judging whether the equipment maintenance needs to maintain the accessories or not and executing an accessory reporting request; the equipment scrapping module is used for processing the information of scrapped equipment and updating the machine account.
In a third aspect, an embodiment of the present invention further provides a mining device management system based on the internet of things, where the system includes: at least one memory and at least one processor; the memory is to store one or more program instructions; the processor is used for operating one or more program instructions to execute the mining equipment management method based on the Internet of things.
In a fourth aspect, embodiments of the present invention also provide a computer-readable storage medium containing one or more program instructions for executing, by a processor, a method for internet-of-things-based mining equipment management.
The technical scheme provided by the embodiment of the invention at least has the following advantages:
the embodiment of the invention collects the running state of the mining equipment in real time based on the equipment of the Internet of things, judges the fault condition of the equipment by adopting clear management logic, judges the fault grade of the equipment according to whether the fault can be maintained, hierarchically manages the equipment, has a good point inspection mechanism and a point inspection optimization method, realizes the overall management of installation, use, maintenance, repair and scrapping of the managed equipment from the machine account, and has high management efficiency.
Drawings
Fig. 1 is a basic flowchart of a mining equipment management method based on the internet of things according to an embodiment of the present invention.
Fig. 2 is a field maintenance processing flow chart of a mining equipment management method based on the internet of things provided by the embodiment of the invention.
Fig. 3 is a fault reporting flow chart of the mining equipment management method based on the internet of things provided by the embodiment of the invention.
Fig. 4 is a flowchart of compiling a spot inspection plan of the mining equipment management method based on the internet of things, provided by the embodiment of the invention.
Fig. 5 is a detailed flowchart of a mining device management method based on the internet of things according to an embodiment of the present invention.
Fig. 6 is a schematic structural diagram of a mining equipment management device based on the internet of things according to an embodiment of the present invention.
Detailed Description
The following description of the embodiments of the present invention is provided for illustrative purposes, and other advantages and effects of the present invention will become apparent to those skilled in the art from the present disclosure.
In the following description, for purposes of explanation and not limitation, specific details are set forth such as particular system structures, interfaces, techniques, etc. in order to provide a thorough understanding of the present invention. It will be apparent, however, to one skilled in the art that the present invention may be practiced in other embodiments that depart from these specific details. In other instances, detailed descriptions of well-known systems, circuits, and methods are omitted so as not to obscure the description of the present invention with unnecessary detail.
The internet of things is a network which is formed by the fact that on the basis of computer internet, the technologies of RFID, wireless data communication and the like are utilized, the ubiquitous connection of objects and people is achieved through various possible network accesses, the intelligent sensing, identification and management of objects and processes are achieved, and all common physical objects which can be independently addressed form interconnection and intercommunication. The essence of the method is that the automatic identification of the articles and the interconnection and sharing of information are realized through the computer internet by utilizing the radio frequency automatic identification (RFID) technology. The RFID labels store standard and interoperable information, which is automatically collected to a central information system through a wireless data communication network to realize the identification of articles, and further realize information exchange and sharing through an open computer network to realize transparent management of the articles.
In combination with the current situation that the existing mining equipment management efficiency is low, an embodiment of the invention provides a mining equipment management method based on the internet of things, and with reference to fig. 1, the method includes:
step 1, establishing an equipment ledger and establishing a point inspection plan;
the machine account comprises a basic information base of the equipment and real-time information of the equipment, unique identification is established for each equipment according to the basic information of the equipment, and each equipment is classified, grouped and sequenced according to the attribute of the equipment.
Specifically, the basic information of the device includes: the equipment basic information also comprises the codes of accessories, spare parts and equipment, warehouse and storage location information, technical parameters and the like. And the equipment basic information is established by the unique RFID tag when the equipment is put in storage and is stored in the equipment ledger. The real-time information of the equipment comprises operation data of the equipment acquired by the system, the acquisition mode can be vibration frequency, temperature, flow, pressure, current and the like of the equipment acquired based on the gateway of the Internet of things, and the real-time information of the equipment further comprises basic functions which can be realized by a series of existing systems such as arrival registration, quality acceptance, warehouse warehousing, warehouse ex-warehouse, inventory information inquiry, warehouse location change, warehouse inventory and the like of the equipment warehouse.
Meanwhile, the system stores the basic information of the staff, and different functional authorities operated after different roles log in the system are realized through the distribution of the role and the authority of the staff. And the system also classifies, groups and orders each device according to the attributes of the device so as to identify and maintain the device. Such as querying with a device name or device number, to confirm whether a known device has been classified. The management is carried out by a multi-level menu, and the grouping management is carried out by classified maintenance. The functions of adding packets, modifying packets, deleting packets and the like are provided. The created menus are sequenced, in actual operation, the names of the equipment or the groups to be sequenced can be clicked in a menu tree, and under the tabs of sorting and sequencing, the names of the same group and the same level can be displayed in a blank frame; then, selecting the name of the sequence to be changed in the middle frame; clicking the up and down buttons, and clicking for storage after no error is confirmed.
After the standing book is established, initializing equipment installation and debugging information; the initialization mentioned in this embodiment refers to a state that the device is already debugged and can enter into operation at any time, and specifically includes: the equipment technical data documents in various formats are stored, retrieved, browsed and managed according to the data of the equipment unique code associated with the equipment, such as common information data of equipment specifications, equipment albums, equipment deployment drawings, pipeline network drawings, special tool patterns, repair quality standards, spare part manufacturing process rules, overhaul industrial rules, equipment historical overhaul files, fault accident records and the like. Installation personnel install equipment through reading equipment data such as equipment specifications, update equipment ledger real-time class information simultaneously, including the mounted position, warehouse ex-warehouse information update. After the installation is finished, the system reads the relevant information of the installed equipment according to the equipment code and the equipment installation position, debugs the equipment, eliminates the explicit fault of the equipment caused by the reasons of incorrect installation method and the like, and records and updates the real-time information of the equipment fault and the like, thereby realizing the initialization of the equipment installation and debugging information.
The spot inspection plan depends on the operation condition, inspection period and usage degree of the equipment, and may be to periodically inspect all the equipment, and to increase the frequency of spot inspection for the equipment with frequent failure.
Step 2, monitoring the running state of the equipment in real time, determining fault information and in-doubt fault information according to the running state, issuing a maintenance notice according to the fault information, optimizing a point inspection plan according to the in-doubt fault information, and issuing a point inspection notice;
the deployment of the real-time monitoring equipment on site can adopt the modes of collecting the equipment state by devices such as a gateway sensor and the like, transmitting information by using an electronic tag and the like, transmitting the running state data of the equipment to a system, analyzing the running data state by the system, and comparing by using an expert knowledge base to find out whether a fault exists or not by using a specific analysis method. And for data which cannot be counted online, manually inputting the data to ensure the integrity of the equipment information.
Specifically, the determining of the fault information includes: and judging whether the online monitoring value of the equipment exceeds a set standard value range, if so, judging that the corresponding equipment is suspect faulty equipment, automatically giving an early warning by the system, generating a maintenance plan, adding the suspect equipment into a next point inspection plan, and taking the suspect equipment as key point inspection equipment.
Step 3, receiving feedback information of the point inspection operation, determining whether the feedback information of the point inspection operation is fault information or not according to the feedback information of the point inspection operation, if so, issuing a maintenance notice, otherwise, optimizing a point inspection plan according to the feedback information of the point inspection operation;
specifically, point inspection personnel analyze the equipment according to the alarm data of the online monitoring equipment and the field point inspection data to generate feedback information, wherein the feedback information comprises normal information and fault information of the equipment, and if the equipment is normal, a point inspection plan is removed from the normal equipment; and if the equipment fails, issuing a maintenance notice and updating the point inspection plan.
For the equipment with the detected fault, a worker is required to find the fault equipment according to the position information of the fault equipment, then whether the fault equipment has the fault is checked on site, and if the worker feeds back that the equipment has the fault, the possibility of field maintenance of the fault equipment is given, and the faults which can be timely repaired, such as screw loosening, switch tripping and the like, can be maintained on site. When major problems such as the need of replacing devices occur, the possibility of field maintenance is low, and the system judges whether the fault equipment can be maintained on the field or not and then executes a fault maintenance reporting process.
And 4, receiving the maintenance feedback information, and updating the point inspection plan or entering a scrapping process according to the maintenance feedback information.
Referring to fig. 2, after the worker determines that the device can be maintained on site, the worker sends the fault field-processable information to the system through the client, the system receives the fault field-processable information, and then after the worker successfully maintains the device, the worker sends the field fault treatment success result and the related fault treatment information to the system through the client, and the system receives the field fault treatment success result and the related fault treatment information, wherein the related fault treatment information includes the maintenance record of the worker, so that the system generates the fault record. And then the system updates the ledger according to the successful result of the field fault processing and the relevant fault processing information, and updates the state of the equipment to be put into use. And if the field fault processing fails to be fed back by the staff, executing a fault reporting instruction.
Referring to fig. 3, if the staff thinks that the device cannot be maintained on site, the system determines whether the failed device is available after maintenance, if not, the system updates the ledger and marks the device as a scrapped device, and the basis of the determination may be that the device has expired or expired, or that the device that is prohibited from being eliminated by social requirements and the like should be scrapped according to the device scrapping standard. In actual operation, a scrapping application form can be added to a page, a form number is automatically generated, specific equipment information to be scrapped at present can be popped out by clicking to add scrapped materials, information such as the scrapping reason, the storage position and the disposal mode of the equipment is compiled, and a working record is reported. And when the equipment is scrapped, the point inspection plan is updated, and the scrapped equipment is not maintained.
If the system judges that the fault equipment can be used after being maintained, whether the accessory needs to be maintained is judged, if the accessory does not need to be maintained, after the maintenance result fed back by the staff is received, the ledger is updated, the state information of the equipment is updated, and the state of the equipment is updated to be put into use.
If the accessories need to be maintained, an accessory application request is executed, accessory circulation records and a machine account are updated, the state information of the equipment and the state information of the accessories are updated, the states of the equipment and the accessories are updated to be in use, the accessory circulation mainly achieves management and recording of equipment acceptance, installation and use, migration, responsible person handover, warehousing, stock space change and the like, a purchase plan is automatically generated according to the minimum inventory quantity of the accessories, and the relationship between the accessories and the equipment is tracked.
In addition, in order to improve the execution efficiency of the point inspection plan, the present embodiment counts the failure frequency and the failure factor of the same device, and performs targeted optimization on the point inspection plan according to the same failure factor of different devices.
In practice, it is known that, in a factory, a process of performing a preventive and thorough inspection of a predetermined location point on a device with or without abnormality by a human five-sense or by a tool or an instrument according to a predetermined cycle and method is often performed on the device, so that the potential and defects of the device can be detected, prevented and handled early, and such a device inspection is called a spot inspection.
The method and the device update the equipment state in the ledger according to the processing result of the field maintenance processing flow or the fault declaring flow, compile the point inspection plan according to the equipment operation data and the processing result, and optimize the point inspection plan.
Referring to fig. 4 and 5, specifically, it is determined whether there is an in-doubt fault point in the device operation data, if yes, the in-doubt fault point is diagnosed, and a point inspection plan is compiled according to a diagnosis result; if the system judges whether the running data value of the online monitored equipment exceeds the standard value set by the technical parameters within a certain range, such as vibration, temperature, flow, pressure, current and the like, if so, the system pre-judges that the equipment is about to have a fault, automatically pre-warns the system, and automatically generates point inspection plans of maintenance, maintenance and the like so as to ensure the timely maintenance and normal operation of the equipment, and simultaneously adds the equipment into the next point inspection plan and takes the equipment as key point inspection equipment.
The staff maintains equipment according to the point inspection plan, and detects the execution result of the point inspection plan through the mode of off-line monitoring, and the off-line mode is: the point inspection result is manually uploaded by a point inspection worker, the point inspection worker analyzes the equipment fault reason according to the alarm data of the online monitoring equipment and the field point inspection data, judges whether the equipment has a fault or not and whether the fault can be maintained or not according to experience, if the equipment has the fault and can be maintained, the fault is declared through a system, and the condition of each fault of the equipment is recorded according to the unique identifier of the equipment; if the maintenance can not be carried out, the process is directly transferred to a scrapping process.
And when the machine account is updated and/or the equipment state is updated, optimizing the point inspection plan according to the machine account updating information and the equipment state information. Optimizing the equipment spot inspection period according to the equipment fault occurrence frequency; some fault cause frequently occurs recently, and the whole spot inspection plan is subjected to large-scale troubleshooting and the like aiming at the fault cause.
The mode that above-mentioned staff uploaded multiple data to the system can download application APP through the client, and the client can be some appearance, intelligent terminal etc. of examining. During inspection and maintenance, the RFID card of the equipment is scanned to acquire the file information of the equipment, inspection, maintenance records, spare part conditions, inspection technical requirements and the like. The inspection and maintenance personnel can also record the latest condition of the equipment in time, upload abnormal photos and the like.
The embodiment of the invention collects the running state of the mining equipment in real time based on the equipment of the Internet of things, judges the fault condition of the equipment by adopting clear management logic, judges the fault grade of the equipment according to whether the fault can be maintained, hierarchically manages the equipment, has a good point inspection mechanism and a point inspection optimization method, realizes the overall management of installation, use, maintenance, repair and scrapping of the managed equipment from the machine account, and has high management efficiency.
Corresponding to the above embodiments, an embodiment of the present invention provides a mining device management apparatus based on the internet of things, and with reference to fig. 6, the apparatus includes:
the data acquisition unit 02 is used for communicating with the Internet of things system, acquiring equipment operation data and acquiring various equipment maintenance state data and scrapping conditions fed back by a worker through a client;
the machine account management unit 03 is used for creating and updating machine account information and comprises a field maintenance processing module 04, a fault declaring module 05 and an equipment scrapping module 06; the field maintenance processing module 04 is used for issuing a maintenance notice, updating the ledger according to a field fault processing result, and executing a fault processing flow if the field fault processing is successful, so as to update the state of the equipment to be put into use; and if the fault processing fails, executing a fault declaration process.
The fault declaring module 05 is used for judging whether the equipment maintenance needs to maintain the accessories or not, executing an accessory declaring request, updating the state of the accessories and updating the state of the equipment according to the equipment maintenance result;
the equipment scrapping module 06 is used for processing the information of scrapped equipment and updating the machine account.
The spot inspection maintenance unit 07 is used for compiling a spot inspection plan according to the equipment operation data, the feedback information of the spot inspection operation and the feedback information of maintenance, and detecting the execution result of the spot inspection plan; specifically, whether the equipment operation data has the suspected fault point is judged, if yes, the suspected fault point is diagnosed, and a point inspection plan is compiled according to a diagnosis result; if the system judges whether the running data value of the online monitored equipment exceeds the standard value set by the technical parameters within a certain range, such as vibration, temperature, flow, pressure, current and the like, if so, the system pre-judges that the equipment is about to have a fault, automatically pre-warns the system, and automatically generates point inspection plans of maintenance, maintenance and the like so as to ensure the timely maintenance and normal operation of the equipment, and simultaneously adds the equipment into the next point inspection plan and takes the equipment as key point inspection equipment.
The device also includes: and the authority management unit 01 is used for setting information, tasks and authorities of personnel, and realizing different functional authorities operated after different roles log in the system through the distribution of personnel roles and authorities.
The GIS unit 08 is used for associating all the equipment into a GIS map and carrying out visual display; the system provides a GIS distribution diagram function of the coal mine equipment, each equipment in the GIS diagram is marked by an icon, the icon can be associated and inquired with the equipment in the system, namely, the icon on the diagram is clicked to display corresponding equipment information.
And the counting unit 09 is used for counting the equipment data and generating a report. The method is characterized in that various information including a rejection rate report form, an equipment state report form, a spare part inventory turnover rate report form and the like of the equipment is inquired and counted in a pattern, graph and other modes, and the functions of printing and exporting Excel are provided, so that managers can better analyze and manage the equipment.
The embodiment of the invention collects the running state of the mining equipment in real time based on the equipment of the Internet of things, judges the fault condition of the equipment by adopting clear management logic, judges the fault grade of the equipment according to whether the fault can be maintained, hierarchically manages the equipment, has a good point inspection mechanism and a point inspection optimization method, realizes the overall management of installation, use, maintenance, repair and scrapping of the managed equipment from the machine account, and has high management efficiency.
Corresponding to the above embodiments, an embodiment of the present invention provides a mining device management system based on the internet of things, where the system includes: at least one memory and at least one processor;
the memory is used for storing one or more program instructions;
the processor is used for operating one or more program instructions and executing the mining equipment management method based on the Internet of things.
Corresponding to the above embodiments, the present invention provides a computer-readable storage medium, where the computer-readable storage medium contains one or more program instructions, and the one or more program instructions are used by a processor to execute a method for managing mining equipment based on the internet of things.
The disclosed embodiments of the present invention provide a computer-readable storage medium having stored therein computer program instructions which, when run on a computer, cause the computer to perform the above-described method.
In an embodiment of the invention, the processor may be an integrated circuit chip having signal processing capability. The Processor may be a general purpose Processor, a Digital Signal Processor (DSP), an Application Specific Integrated Circuit (ASIC), a Field Programmable Gate Array (FPGA) or other programmable logic device, discrete Gate or transistor logic device, discrete hardware component.
The various methods, steps and logic blocks disclosed in the embodiments of the present invention may be implemented or performed. A general purpose processor may be a microprocessor or the processor may be any conventional processor or the like. The steps of the method disclosed in connection with the embodiments of the present invention may be directly implemented by a hardware decoding processor, or implemented by a combination of hardware and software modules in the decoding processor. The software module may be located in ram, flash memory, rom, prom, or eprom, registers, etc. storage media as is well known in the art. The processor reads the information in the storage medium and completes the steps of the method in combination with the hardware.
The storage medium may be a memory, for example, which may be volatile memory or nonvolatile memory, or which may include both volatile and nonvolatile memory.
The nonvolatile Memory may be a Read-Only Memory (ROM), a Programmable ROM (PROM), an Erasable PROM (EPROM), an Electrically Erasable PROM (EEPROM), or a flash Memory.
The volatile Memory may be a Random Access Memory (RAM) which serves as an external cache. By way of example and not limitation, many forms of RAM are available, such as Static Random Access Memory (SRAM), Dynamic RAM (DRAM), Synchronous DRAM (SDRAM), Double Data Rate SDRAM (DDRSDRAM), Enhanced SDRAM (ESDRAM), SLDRAM (SLDRAM), and Direct Rambus RAM (DRRAM).
The storage media described in connection with the embodiments of the invention are intended to comprise, without being limited to, these and any other suitable types of memory.
Those skilled in the art will appreciate that the functionality described in the present invention may be implemented in a combination of hardware and software in one or more of the examples described above. When software is applied, the corresponding functionality may be stored on or transmitted over as one or more instructions or code on a computer-readable medium. Computer-readable media includes both computer storage media and communication media including any medium that facilitates transfer of a computer program from one place to another. A storage media may be any available media that can be accessed by a general purpose or special purpose computer.
The above-mentioned embodiments, objects, technical solutions and advantages of the present invention are further described in detail, it should be understood that the above-mentioned embodiments are only exemplary embodiments of the present invention, and are not intended to limit the scope of the present invention, and any modifications, equivalent substitutions, improvements and the like made on the basis of the technical solutions of the present invention should be included in the scope of the present invention.
Claims (8)
1. A mining equipment management method based on the Internet of things is characterized by comprising the following steps:
establishing an equipment ledger and establishing a point inspection plan;
monitoring the running state of the equipment in real time, determining fault information and in-doubt fault information according to the running state, issuing a maintenance notice according to the fault information, optimizing a point inspection plan according to the in-doubt fault information, and issuing a point inspection notice;
receiving feedback information of point inspection operation, determining whether the feedback information of the point inspection operation is fault information or not according to the feedback information of the point inspection operation, if so, issuing a maintenance notice, otherwise, optimizing a point inspection plan according to the feedback information of the point inspection operation;
receiving maintenance feedback information, and updating a point inspection plan or entering a scrapping process according to the maintenance feedback information;
the optimizing the spot inspection plan according to the feedback information of the spot inspection operation specifically includes:
the point inspection personnel analyze the equipment according to the alarm data of the on-line monitoring equipment and the field point inspection data to generate feedback information, wherein the feedback information comprises normal information and fault information of the equipment, and if the equipment is normal, the normal equipment is removed from the point inspection plan; if the equipment fails, issuing a maintenance notice and updating the point inspection plan;
the establishing of the equipment standing book specifically comprises the following steps:
the standing book comprises a basic information base of the equipment and real-time information of the equipment, a unique identifier is established for each equipment according to the basic information of the equipment, and each equipment is classified, grouped and sequenced according to the attribute of the equipment, wherein after the standing book of the equipment is established, equipment installation and debugging information is initialized;
the initialization device installation and debugging information comprises:
storing, retrieving, browsing and managing equipment technical data documents according to the data of the equipment unique code associated with the equipment; the installation personnel install the equipment by reading the equipment data and update the equipment ledger real-time information; after the installation is finished, the system reads the relevant information of the installed equipment according to the equipment code and the equipment installation position, debugs the equipment, eliminates the explicit fault of the equipment caused by the incorrect installation method, and records and updates the real-time information of the equipment fault.
2. The internet of things-based mining equipment management method according to claim 1, wherein the optimizing the point inspection plan according to the in-doubt fault information specifically comprises:
and judging whether the online monitoring value of the equipment exceeds a set standard value range, if so, judging that the corresponding equipment is suspect faulty equipment, automatically giving an early warning by the system, generating a maintenance plan, adding the suspect equipment into a next point inspection plan, and taking the suspect equipment as key point inspection equipment.
3. The internet of things-based mining equipment management method of claim 1, further comprising:
and counting the fault frequency and the fault factors of the same equipment and the same fault factors of different equipment, and performing targeted optimization on the point inspection plan.
4. The internet of things-based mining equipment management method according to claim 1, wherein the updating of the point inspection plan or the entering of the scrapping process according to the feedback information of maintenance specifically comprises:
judging whether the fault equipment is available after maintenance according to the maintenance feedback information, if not, updating the ledger, and marking the equipment as scrapped equipment;
if yes, judging whether the accessories need to be maintained, if not, updating the ledger and updating the state information of the equipment after receiving a maintenance result fed back by a worker; and if the accessories need to be maintained, executing an accessory application request, updating the accessory circulation record and the standing book, and updating the state information of the equipment.
5. A mining equipment management device for implementing the Internet of things-based mining equipment management method according to any one of claims 1 to 4, wherein the device comprises:
the data acquisition unit is used for communicating with the Internet of things system, acquiring equipment operation data and acquiring various equipment maintenance state data and scrapping conditions fed back by workers;
the machine account management unit is used for creating and updating machine account information;
the point inspection maintenance unit is used for compiling a point inspection plan according to the equipment operation data, the feedback information of the point inspection operation and the feedback information of maintenance, and detecting the execution result of the point inspection plan;
the machine account management unit comprises a field maintenance processing module, a fault declaring module and an equipment scrapping module, wherein the field maintenance processing module is used for issuing a maintenance notice and updating the machine account according to a field fault processing result; the fault reporting module is used for judging whether the equipment maintenance needs to maintain the accessories or not and executing an accessory reporting request; the equipment scrapping module is used for processing the information of scrapped equipment and updating the machine account.
6. The Internet of things-based mining equipment management device of claim 5, wherein the device further comprises:
the authority management unit is used for setting information, tasks and authority of personnel;
the GIS unit is used for associating all the equipment into a GIS map and carrying out visual display;
and the statistical unit is used for carrying out statistics on the equipment data and generating a report.
7. The mining equipment management system based on the Internet of things is characterized by comprising: at least one memory and at least one processor;
the memory is to store one or more program instructions;
the processor is configured to execute one or more program instructions to perform the method for managing mining equipment based on the internet of things according to any one of claims 1 to 4.
8. A computer-readable storage medium containing one or more program instructions for execution by a processor of a method for internet of things-based mining equipment management of any of claims 1-4.
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| CN111860884A (en) * | 2020-06-17 | 2020-10-30 | 四川物可智科技有限公司 | Electrical facility Internet of things management method and data intelligent platform |
| CN111861163A (en) * | 2020-07-06 | 2020-10-30 | 广东德尔智慧工厂科技有限公司 | Equipment maintenance task distribution management method and system |
| CN112187506B (en) * | 2020-08-17 | 2022-12-27 | 唐山钢铁集团有限责任公司 | Method for realizing point inspection, operation and maintenance of network equipment by utilizing informatization means |
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| CN114462650A (en) * | 2022-04-12 | 2022-05-10 | 国家电投集团科学技术研究院有限公司 | Equipment fault processing method and device, electronic equipment and storage medium |
| CN114844920A (en) * | 2022-04-21 | 2022-08-02 | 北京软通智慧科技有限公司 | Internet of things equipment checking method and device, electronic equipment and storage medium |
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| CN115641098B (en) * | 2022-12-26 | 2023-03-03 | 翌飞锐特电子商务(北京)有限公司 | Information pushing method and device, computer equipment and storage medium |
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