CN203689584U - Patrol system of rubber refining technique - Google Patents
Patrol system of rubber refining technique Download PDFInfo
- Publication number
- CN203689584U CN203689584U CN201320846478.7U CN201320846478U CN203689584U CN 203689584 U CN203689584 U CN 203689584U CN 201320846478 U CN201320846478 U CN 201320846478U CN 203689584 U CN203689584 U CN 203689584U
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- China
- Prior art keywords
- patrol
- station host
- inspection system
- rubber mixing
- mixing technique
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- Expired - Lifetime
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- 238000000034 method Methods 0.000 title claims abstract description 29
- 238000007670 refining Methods 0.000 title abstract description 4
- 238000007689 inspection Methods 0.000 claims description 23
- 238000010074 rubber mixing Methods 0.000 claims description 12
- 239000000523 sample Substances 0.000 claims description 4
- 238000004891 communication Methods 0.000 claims description 3
- 239000002994 raw material Substances 0.000 claims description 3
- 238000012544 monitoring process Methods 0.000 abstract description 4
- 230000001050 lubricating effect Effects 0.000 abstract 1
- 238000001514 detection method Methods 0.000 description 4
- 230000005540 biological transmission Effects 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 230000015556 catabolic process Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000003292 glue Substances 0.000 description 2
- 239000000314 lubricant Substances 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 238000003723 Smelting Methods 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 238000003490 calendering Methods 0.000 description 1
- 238000012790 confirmation Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000009472 formulation Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
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- Management, Administration, Business Operations System, And Electronic Commerce (AREA)
Abstract
The utility model relates to a patrol system of a rubber refining technique. The patrol system is characterized by comprising a main station host, branch station hosts and procedure terminals, wherein the main station host is communicated with the branch station hosts through an ethernet network; each set of the system is provided with multiple patrol branch stations; each patrol branch station is provided with a branch host and multiple procedure terminals which are connected with multiple branch station hosts through switches. The patrol system of the rubber refining technique has the advantages that the automation and intelligentization of monitoring and feedback of the patrol are realized; a patrol staff is reminded in time to periodically perform inspecting and lubricating work; the leakage and statistical downtime are intelligently managed; the information is delivered in time and the work efficiency is greatly improved.
Description
Technical field
The utility model relates to a kind of cruising inspection system of rubber mixing technique.
Background technology
The rubber mixing technique of prior art is not also set up a set of complete management and cruising inspection system, generally to patrol and examine respectively in each operation (banburying, extrusion and calendering) of refining glue, the parameter of manual record relevant devices (as: checks that whether Banbury mixer working order is normal, pinpoints the problems and process in time; Check that Banbury mixer gas circuit, lubricant passage way and hydraulic circuit have or not leakage; Check that whether the each bearing portion temperature of Banbury mixer is normal; Check that closed-smelting machine rotor butt-end packing has or not leakage glue phenomenon; Check at any time whether normal the each indicating instrument of Banbury mixer shows).Because operation is many, equipment is many, there is inefficiency, easily occur that undetected and data are difficult for processing, and have affected the process of integral production in above-mentioned method for inspecting.
Summary of the invention
The utility model object is to provide a kind of cruising inspection system and method for inspecting of intelligentized rubber mixing technique, to solve the inefficiency that exists of prior art, easily to occur that undetected and data are difficult for processing, information transmission not in time, has affected the problem of the process of integral production.
The technical solution of the utility model is: a kind of cruising inspection system of rubber mixing technique, it is characterized in that, comprise total station host, point station host and operation terminal, total station host carries out communication by Ethernet with point station host, every cover system arranges multiple substations of patrolling and examining, patrol and examine substation at each and set up point station host and multiple operation terminal, multiple operation terminals are connected with multiple points of station hosts by switch.
Described operation terminal adopts shared device, is equipped with display.
In the input interface connection device detecting sensor of described shared device.
When described equipment Inspection sensor detects after fault-signal, failure message is delivered to the shared device of operation terminal, send alerting signal, the display of shared device shows trouble spot with image; Meanwhile, by switch, failure message is uploaded to a point station host, and this failure message is stored in the storer of point station host, upload to total station host circular simultaneously, put on record.
Described equipment Inspection sensor at least comprises the one in temperature sensor, pressure transducer, camera and speed probe.
Described camera is arranged on the rotor outside of Banbury mixer or calender, in the time having raw material to reveal generation, camera looks like to be delivered to shared device by leak graphic, and the latter is by the normal picture of leak graphic picture and database is relatively differentiated to out of order generation, and sends corresponding failure message.
The utility model has the advantages that: realize robotization and the intellectuality of patrol monitoring and feedback, remind in time patrol officer to carry out periodically checking and lubricated work, intelligent management leaks and adds up stop time, and information transmission is timely, has greatly improved work efficiency.
Accompanying drawing explanation
Fig. 1 is the overall formation schematic diagram of the first embodiment of the utility model cruising inspection system;
Fig. 2 is the left view that the overall formation schematic diagram of the second embodiment of the utility model cruising inspection system is Fig. 1.
Embodiment
Referring to Fig. 1, a kind of embodiment of the cruising inspection system of a kind of rubber mixing technique of the utility model is, comprise total station host 1, point station host 3 and operation terminal 5, total station host 1 carries out communication by Ethernet 2 with point station host 3, every cover system arranges multiple substations of patrolling and examining, patrol and examine substation at each and set up point station host 3 and multiple operation terminal 5, multiple operation terminals 5 are connected with point station host 3 by switch 4.Each operation terminal 5 adopts shared device (outfit display).The using method of this embodiment is to be responsible for inputting the detection information of each operation by managerial personnel.
Referring to Fig. 2, the second embodiment of the present utility model is, on the basis of a upper embodiment, input interface in operation terminal 5 connects multiple different types of equipment Inspection sensors 6, when described equipment Inspection sensor 6 detects after fault-signal, the shared device that failure message is delivered to operation terminal 5, sends alerting signal, and the display of shared device shows trouble spot with image.Meanwhile, by switch 4, failure message is uploaded to point station host 3, and this failure message is stored in the storer of point station host 3, upload to total station host 1 simultaneously and circulate a notice of, put on record.Realize the automatic detection of detection information, realize robotization and the intellectuality of patrolling and examining, further improved work efficiency.
Described equipment Inspection sensor 6 at least comprises the one in temperature sensor, pressure transducer, camera and speed probe.Whether temperature sensor (can utilize the original sensor of equipment) is normal for the temperature of the keypoint part (each bearing portion temperature and heated for controlling temperature) of monitoring equipment, and whether pressure transducer (can utilize the original sensor of equipment) is normal for the pressure of gas circuit, lubricant passage way and the hydraulic circuit of monitoring equipment; Whether speed probe is normal for detection of the rotating speed of rotor or other rotatable parts.
Described camera is arranged on the rotor outside (or position of leaking easily occurs for other) of Banbury mixer or calender, in the time having raw material to reveal generation, camera looks like to be delivered to shared device by leak graphic, the latter is by the normal picture of leak graphic picture and database is relatively differentiated to out of order generation, and sends corresponding failure message.
Utilize the information of system log (SYSLOG) of the present utility model, can carry out quality tracing to each relevant operation, the function of each several part is:
1, the responsibility of circulation main website (being provided with main website main frame 1): statistics rate of breakdown, statistics, the other rate of breakdown in analysis position; Statistics stop time, add up each board stop time; Patrol and examine historical record, historical record is patrolled and examined in inquiry; Patrol and examine confirmation, confirm breaking down in patrolling and examining; Patrol and examine prompting, the content of reminding each substation to patrol and examine; Reveal management, statistics static seal leaks number and number is leaked in motive seal.
2, patrol and examine substation (being provided with point station host 3, switch 4 and operation terminal 5), situation is patrolled and examined in registration, records and follows the tracks of substation and patrol and examine process present situation; Content is patrolled and examined in prompting, the content of regularly pointing out each substation to patrol and examine; Registration leak case, registers each substation leak case; Register stop time, record stop time; Pipelining equipment information management, increase or modification large-size pipeline device code, title; Substation information management, increases or revises point station name of every streamline equipment; Substation is patrolled and examined standard formulation, increases or revise the standard of patrolling and examining of substation; Equipment routing inspection present situation billboard, display device is patrolled and examined state in real time.
The method that uses the utility model to patrol and examine comprises three's flow process below:
1, one-level is patrolled and examined flow process:
To each substation place login → select to patrol and examine type (TPM Productive Maintenance) → patrol and examine → fill in the situation of patrolling and examining → hook as normal choosing according to substation place project, as fault, point two classes: can own solution maybe need to report for repairment solutions → substation data and gather to place of main website → main website fault is sorted out to (settled fault and the fault of reporting for repairment) → fault of generation is followed the tracks of → confirmed at place of main website.
2, secondary is patrolled and examined flow process:
To each substation place login → select to patrol and examine type (professional machine repair personnel) → patrol and examine → fill in the situation of patrolling and examining → be divided into machinery and electrical equipment two classes, as normal choosing hook according to substation place project; As fault, point three classes: can solve immediately, can solve on the same day, need plan of application maintenance solutions → substation data to gather to place of main website → main website fault is concluded to (settled fault, the fault that need to solve on the same day, the fault that needs scheduled overhaul to solve) → fault of generation is followed the tracks of → confirmed at place of main website.
3, patrol and examine flow process for three grades:
Random inspection board → check to place of main website other staff patrol and examine situation → to each substation place login → select to patrol and examine type (supervisory engineering staff) → patrol and examine → fill in the situation of patrolling and examining → be divided into machinery and electrical equipment two classes, as normal choosing hook according to substation place project; As fault, point two classes: that machine repair personnel can solve rapidly, need that scheduled overhaul solves → substation data gather to place of main website → main website fault are concluded to (the settled fault of machine repair personnel, the fault that needs scheduled overhaul to solve) → fault occurring is gathered to tracking → confirm at place of main website.
Claims (6)
1. the cruising inspection system of a rubber mixing technique, it is characterized in that, comprise total station host, point station host and operation terminal, total station host carries out communication by Ethernet with point station host, every cover system arranges multiple substations of patrolling and examining, patrol and examine substation at each and set up point station host and multiple operation terminal, multiple operation terminals are connected with multiple points of station hosts by switch.
2. the cruising inspection system of rubber mixing technique according to claim 1, is characterized in that, described operation terminal adopts shared device, is equipped with display.
3. the cruising inspection system of rubber mixing technique according to claim 2, is characterized in that, in the input interface connection device detecting sensor of described shared device.
4. the cruising inspection system of rubber mixing technique according to claim 3, it is characterized in that, when described equipment Inspection sensor detects after fault-signal, failure message is delivered to the shared device of operation terminal, send alerting signal, the display of shared device shows trouble spot with image; Meanwhile, by switch, failure message is uploaded to a point station host, and this failure message is stored in the storer of point station host, upload to total station host circular simultaneously, put on record.
5. the cruising inspection system of rubber mixing technique according to claim 3, is characterized in that, described equipment Inspection sensor at least comprises the one in temperature sensor, pressure transducer, camera and speed probe.
6. the cruising inspection system of rubber mixing technique according to claim 5, it is characterized in that, described camera is arranged on the rotor outside of Banbury mixer or calender, in the time having raw material to reveal generation, camera looks like to be delivered to shared device by leak graphic, the latter is by the normal picture of leak graphic picture and database is relatively differentiated to out of order generation, and sends corresponding failure message.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320846478.7U CN203689584U (en) | 2013-12-20 | 2013-12-20 | Patrol system of rubber refining technique |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320846478.7U CN203689584U (en) | 2013-12-20 | 2013-12-20 | Patrol system of rubber refining technique |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203689584U true CN203689584U (en) | 2014-07-02 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320846478.7U Expired - Lifetime CN203689584U (en) | 2013-12-20 | 2013-12-20 | Patrol system of rubber refining technique |
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| Country | Link |
|---|---|
| CN (1) | CN203689584U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103632408A (en) * | 2013-12-20 | 2014-03-12 | 双钱集团（江苏）轮胎有限公司 | Inspection system for rubber mixing process |
-
2013
- 2013-12-20 CN CN201320846478.7U patent/CN203689584U/en not_active Expired - Lifetime
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103632408A (en) * | 2013-12-20 | 2014-03-12 | 双钱集团（江苏）轮胎有限公司 | Inspection system for rubber mixing process |
| CN103632408B (en) * | 2013-12-20 | 2015-11-18 | 双钱集团（江苏）轮胎有限公司 | The cruising inspection system of rubber mixing technique |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term |
Granted publication date: 20140702 |
|
| CX01 | Expiry of patent term |