CN103611772B - Full-automatic multi-station automobile ABS pile-up valve end cover stamping equipment - Google Patents
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- CN103611772B CN103611772B CN201310652159.7A CN201310652159A CN103611772B CN 103611772 B CN103611772 B CN 103611772B CN 201310652159 A CN201310652159 A CN 201310652159A CN 103611772 B CN103611772 B CN 103611772B
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Abstract
The invention relates to full-automatic multi-station automobile ABS pile-up valve end cover stamping equipment which comprises a feeding device, a feeding mechanical arm, a locating device, a salient point stamping die, a salient point stamping mechanism, a transfer mechanical arm, an extrusion rotary table, an unloading mechanical arm, a stamping rotary table, a receiving box, an extrusion die, a salient point extrusion mechanism and a push mechanism. Automatic machining is achieved, work efficiency is high, the quality of the products of an existing manual mode is prevented from being influenced, the number of workers is greatly reduced, production cost is lowered, pushing, feeding, stamping, transfer feeding and discharging and extrusion unloading are automatically completed between all processes, and the technological process is simplified.
Description
Technical field
The invention belongs to mould punching technical field, particularly a kind of Full-automatic multi-station automobile ABS pile-up valve end cover pressing equipment.
Background technology
Be a automobile ABS pile-up valve end cap in Fig. 1, it processes from half-finished parts as shown in Figure 2.Numerically controlled lathe before completing after road processing, also need punching press 3 salient points, and 3 salient points with the notch in part cylindrical for benchmark becomes 120 ° of distributions.Existing salient point processing mode uses handpress, relies on and manually place part, often secondary part of having good positioning, then punching press.Such processing mode is when producing in batches, and consuming time, power consumption, has a strong impact on production efficiency, reduces economic benefit, and is manually difficult to controlled pressure size, and bump size is unstable, and scrappage is high.Therefore, a kind of high efficiency production equipment of automation is provided to be necessary.
Summary of the invention
The object of the present invention is to provide a kind of Full-automatic multi-station automobile ABS pile-up valve end cover pressing equipment, mainly solve the defect of above-mentioned prior art, present invention achieves machinery automation processing, operating efficiency is high, avoids the impact of the product quality of existing manual mode, greatly reduces number of workers, reduce production cost, between each operation, automation completes pusher, material loading, punching press, and transfer loading and unloading, extruding discharging etc., make technological process be simplified.
For achieving the above object, the present invention realizes like this.
A kind of Full-automatic multi-station automobile ABS pile-up valve end cover pressing equipment, is characterized in that: it comprises pay-off, feeding manipulator, positioner, salient point diel, salient point punching mechanism, transfer manipulator, extruding turntable, unloading manipulator, punching press turntable, pulp-collecting box, extrusion die, salient point pressing mechanism and pusher;
During use, this pay-off conveying parts be pushed to the position that feeding manipulator can capture by pusher one by one; By feeding manipulator, part is being grabbed on punching press turntable behind positioner location; Part by after the punch process of salient point diel, salient point punching mechanism, to be rotated to by punching press turntable the position that transfer manipulator can capture by this part on punching press turntable; This transfer manipulator captures part and it is placed on extruding turntable, coordinates extruding turntable to rotate every fixed angle to part extrusion process once by extrusion die, salient point pressing mechanism; After extrusion process completes, by unloading manipulator, part is grabbed pulp-collecting box.
Described Full-automatic multi-station automobile ABS pile-up valve end cover pressing equipment, it is characterized in that: this punching press turntable is also that the fixed angle of default fixed angle rotates, stops, see processing parts in this process off, and put into follow-up part to be processed by feeding manipulator conveying.
Described Full-automatic multi-station automobile ABS pile-up valve end cover pressing equipment, it is characterized in that: the unloading position place of this pay-off arranges pusher, the front end of this pusher arranges positioner, this feeding manipulator is arranged between positioner and punching press turntable, this punching press turntable is arranged salient point diel, salient point punching mechanism, transfer manipulator is provided with between this punching press turntable and extruding turntable, this extruding turntable is arranged extrusion die, salient point pressing mechanism, between this punching press turntable and pulp-collecting box, unloading manipulator is set.
Described Full-automatic multi-station automobile ABS pile-up valve end cover pressing equipment, is characterized in that: this extruding turntable rotates every 120 ° and stops once to carry out extrusion process to part and to accept subsequent parts.
Described Full-automatic multi-station automobile ABS pile-up valve end cover pressing equipment, is characterized in that: this punching press turntable rotates every 90 ° and stops once to carry out punch process to part and to accept subsequent parts.
Described Full-automatic multi-station automobile ABS pile-up valve end cover pressing equipment, is characterized in that: this pay-off is vibrating disk, and this vibrating disk is connected on splicing plate by feeding track; This pusher is pusher cylinder, and this positioner is stepper motor and alignment sensor, with detect part correct towards.
Described Full-automatic multi-station automobile ABS pile-up valve end cover pressing equipment, is characterized in that: this feeding manipulator is made up of top board, base gripper shoe, horizontal air cylinder, vertical cylinder, vacuum cup and stepper motor; Wherein: top board is fixedly connected on base and also connects gripper shoe by adjustment screw, and this gripper shoe is installed a horizontal air cylinder, the front end of this horizontal air cylinder connects again a vertical cylinder, and this vertical cylinder is connected with the vacuum cup that stepper motor drives further.
Described Full-automatic multi-station automobile ABS pile-up valve end cover pressing equipment, is characterized in that: this punching press turntable comprises electric rotary table and drives by it disk rotated; This disk is fixedly connected with some salient point diels by screw; This salient point diel comprises end cap, body, lead base, spring, interior spacing, punch, outer spacing, capping and spring conductor rod; This base is fixedly connected with the body with inner chamber, the lead wearing spring is provided with in the inner chamber of this body, the lower end of this lead is also fixedly connected on base, this lead upper end passes body and is connected with end cap, lead between this end cap and body is equipped with interior spacing, punch, outer spacing, this base is also provided with some spring conductor rods.
Described Full-automatic multi-station automobile ABS pile-up valve end cover pressing equipment, is characterized in that: this salient point punching mechanism is made up of the second top board, the second base, the second gripper shoe, feather key, staking punch and pneumohydraulic pressure-cylinder; Wherein: the second top board is fixedly connected on the second base, this second top board connects the second gripper shoe by the second adjustment screw again, and this second gripper shoe installs the staking punch driven by pneumohydraulic pressure-cylinder.
Described Full-automatic multi-station automobile ABS pile-up valve end cover pressing equipment, is characterized in that: this transfer manipulator is made up of the 3rd top board, the 3rd base, the 3rd gripper shoe, the second horizontal air cylinder, the second vertical cylinder, cylinder connecting plate, sucker connecting plate, studs and the second vacuum cup; Wherein: the 3rd top board to be fixedly connected on the 3rd base and to connect the 3rd gripper shoe by the 3rd adjustment screw, 3rd gripper shoe installs the second horizontal air cylinder, the outer end of this second horizontal air cylinder connects again the second vertical cylinder by cylinder connecting plate, and this second vertical cylinder connects the second vacuum cup by sucker connecting plate, studs.
Described Full-automatic multi-station automobile ABS pile-up valve end cover pressing equipment, is characterized in that: this salient point pressing mechanism is connected to below the 3rd gripper shoe, and it comprises extruding cylinder and is connected to the extruding disk below extruding cylinder; Also be provided with outside this second vertical cylinder and connect by optoelectronic switch support the optoelectronic switch supported.
Described Full-automatic multi-station automobile ABS pile-up valve end cover pressing equipment, is characterized in that: this extrusion die is made up of the second base, extruding lead, feeler gauge, the second end cap and the second capping; Wherein: the second base connects feeler gauge, this feeler gauge upper end connects the second end cap, arranges extruding lead between the second end cap and the second base.
Described Full-automatic multi-station automobile ABS pile-up valve end cover pressing equipment, is characterized in that: this unloading manipulator is made up of gantry support, the 3rd horizontal air cylinder, horizontal connecting plate, vertical center web, the 3rd vertical cylinder, the 3rd vacuum cup; Wherein: the 3rd horizontal air cylinder is arranged on gantry support by horizontal connecting plate, the 3rd vertical cylinder is connected with the 3rd horizontal air cylinder by vertical center web, and the 3rd vertical cylinder lower end connects the 3rd vacuum cup; The inclined plane being connected to pulp-collecting box is provided with below 3rd vacuum cup.
Above structure also compared with prior art, the invention has the advantages that: achieve machinery automation processing, operating efficiency is high, avoid the impact of the product quality of existing manual mode, greatly reduce number of workers, reduce production cost, between each operation, automation completes pusher, material loading, punching press, transfer loading and unloading, extruding discharging etc., make technological process be simplified.
Accompanying drawing explanation
Fig. 1 is the fabricated part figure that present device is processed.
Fig. 2 is half-finished parts figure.
Fig. 3 is the stereogram of present device.
Fig. 4 is the dorsal view of Fig. 3.
Fig. 5 is the top view of Fig. 4.
Fig. 6 is the use flow chart of present device.
Fig. 7 is the structural representation of pay-off in the present invention.
Fig. 8 is the top view of Fig. 7.
Fig. 9 is the structural representation of feeding manipulator in the present invention.
Figure 10 is the structural representation of punching press turntable in the present invention.
Figure 11 is the upward view of bumps diel of the present invention.
Figure 12 is that the A-A of Figure 11 is to sectional view.
Figure 13 is the structural representation of bumps punching mechanism of the present invention.
Figure 14 is the structural representation of transfer manipulator and salient point pressing mechanism in the present invention.
Figure 15 is the upward view of extrusion die in the present invention.
Figure 16 is that the B-B of Figure 15 is to sectional view.
Figure 17 is the structural representation of unloading manipulator in the present invention.
Figure 18 is the right side view of Figure 17.
Detailed description of the invention
The invention discloses a kind of Full-automatic multi-station automobile ABS pile-up valve end cover pressing equipment, for processing part as shown in Figure 1.Refer to Fig. 3-5, this equipment comprises pay-off 1, feeding manipulator 2, positioner 3, salient point diel 4, salient point punching mechanism 5, transfer manipulator 6, extruding turntable 7, unloading manipulator 8, punching press turntable 9, pulp-collecting box 10, extrusion die 11, salient point pressing mechanism 12 and pusher 13.The unloading position place of pay-off 1 arranges pusher 13, the front end of this pusher 13 arranges positioner 3, this feeding manipulator 2 is arranged between positioner 3 and punching press turntable 9, this punching press turntable 9 is arranged salient point diel 4, salient point punching mechanism 5, transfer manipulator 6 is provided with between this punching press turntable 9 and extruding turntable 7, this extruding turntable 7 is arranged extrusion die 11, salient point pressing mechanism 12, between this punching press turntable 9 and pulp-collecting box 10, unloading manipulator 8 is set.
Operating process when the present invention uses as shown in Figure 6, this pay-off 1 conveying parts be pushed to the position that feeding manipulator 2 can capture by pusher 13 one by one; By feeding manipulator 2, part is grabbed on punching press turntable 9 after locating through positioner 3; Part by after the punch process of salient point diel 4, salient point punching mechanism 5, to be rotated to by punching press turntable 9 position that transfer manipulator 6 can capture by this part on punching press turntable 9; This transfer manipulator 6 captures part and it is placed on extruding turntable 7, coordinates extruding turntable 7 to rotate every fixed angle to part extrusion process once by extrusion die 11, salient point pressing mechanism 12; After extrusion process completes, by unloading manipulator 8, part is grabbed pulp-collecting box 10.
This punching press turntable 9 is also that the fixed angle of default fixed angle rotates, stops, and sees processing parts off, and put into follow-up part to be processed by feeding manipulator 2 conveying in this process.
Be below the specific descriptions for each functional entity of present device, but these functional entities have more than and are limited to these structures.
As shown in Figure 7,8, this pay-off 1 is vibrating disk, and this vibrating disk is connected on splicing plate 15 by feeding track 14 and (is supported by feed plate support 151); This pusher 13 is pusher cylinder (being supported by air cylinder support 131), this positioner 3 is optoelectronic switch and alignment sensor (as laser sensor), to detect the correct in (certain gap position as by detecting on part) of part.
As shown in Figure 9, this feeding manipulator 2 is made up of top board 22, base 23, gripper shoe 24, horizontal air cylinder 25, vertical cylinder 26, vacuum cup 27 and stepper motor 8; Wherein: top board 22 is fixedly connected on base 23 and also connects gripper shoe 24 by adjustment screw 21, this gripper shoe 24 is installed a horizontal air cylinder 25, the front end of this horizontal air cylinder 25 connects again a vertical cylinder 26, and this vertical cylinder 26 is connected with the vacuum cup 27 that stepper motor 28 drives further.
As Figure 10-12, this punching press turntable 9 comprises electric rotary table 91 and drives by it disk 92 rotated.The inside transmission mechanism of this electric rotary table 91 is worm and gears, and use servo-drive, can stop at an arbitrary position, positioning precision is tall and big 0.005 degree.This disk 92 is fixedly connected with some salient point diels 4 by screw 93, if arrange a set of salient point diel every 90 °, then needs four cover salient point diels.This salient point diel 4 comprises end cap 41, body 42, lead 43, base 44, spring 45, interior spacing 46, punch 47, outer spacing 48, capping 49 and spring conductor rod 40; This base 44 is fixedly connected with the body 42 with inner chamber, the lead 43 wearing spring 45 is provided with in the inner chamber of this body 42, the lower end of this lead 43 is also fixedly connected on base 44, this lead 43 upper end passes body 42 and is connected with end cap 41, lead 43 between this end cap 41 and body 42 is equipped with interior spacing 46, punch 47, outer spacing 48, this base 44 is also provided with some spring conductor rods 40.
As shown in figure 13, this salient point punching mechanism 5 is made up of the second top board 52, second base 53, second gripper shoe 54, feather key 55, staking punch 56 and pneumohydraulic pressure-cylinder 57; Wherein: the second top board 52 is fixedly connected on the second base 53, this second top board 52 connects the second gripper shoe 54 by the second adjustment screw 51 again, this second gripper shoe 54 is installed the staking punch 56 driven by pneumohydraulic pressure-cylinder 57.Comprise steel ball, spring and securing member in this staking punch 56, use the object of steel ball to be reduce the contact surface of staking punch and part, avoid part to be bonded in the plane of staking punch.
As shown in figure 14, this transfer manipulator 6 is made up of the 3rd top board 62, the 3rd base 63, the 3rd gripper shoe 64, second horizontal air cylinder 65, second vertical cylinder 66, cylinder connecting plate 67, sucker connecting plate 68, studs 69 and the second vacuum cup 60; Wherein: the 3rd top board 62 to be fixedly connected on the 3rd base 63 and to connect the 3rd gripper shoe 64 by the 3rd adjustment screw 61,3rd gripper shoe 64 is installed the second horizontal air cylinder 65, the outer end of this second horizontal air cylinder 65 connects again the second vertical cylinder 66 by cylinder connecting plate 67, and this second vertical cylinder 66 connects the second vacuum cup 60 by sucker connecting plate 68, studs 69.This salient point pressing mechanism 12 is connected to below the 3rd gripper shoe 64, the extruding disk 122 that it comprises extruding cylinder 121 and is connected to below extruding cylinder 121; The optoelectronic switch 162 being connected support by optoelectronic switch support 161 is also provided with outside this second vertical cylinder 66.
As shown in Figure 15,16, this extrusion die 11 is made up of the second base 111, extruding lead 112, feeler gauge 113, second end cap 114 and the second capping 115; Wherein: the second base 111 connects feeler gauge 113, this feeler gauge 113 upper end connects to arrange between the second end cap 114, second end cap 114 and the second base 111 and extrudes lead 112.
As shown in Figure 17,18, this unloading manipulator 8 is made up of gantry support 81, the 3rd horizontal air cylinder 82, horizontal connecting plate 83, vertical center web 84, the 3rd vertical cylinder 85, the 3rd vacuum cup 86; Wherein: the 3rd horizontal air cylinder 82 is arranged on gantry support 81 by horizontal connecting plate 83, the 3rd vertical cylinder 80 is connected with the 3rd horizontal air cylinder 82 by vertical center web 84, and the 3rd vertical cylinder 85 lower end connects the 3rd vacuum cup 86; The inclined plane 87 being connected to pulp-collecting box 10 is provided with below 3rd vacuum cup 86.
In addition, each electric rotary table, cylinder, vacuum cup, stepper motor, switch, sensor, optoelectronic switch etc. of present device all can be controlled by PLC, to ensure the safe and reliable operation of equipment.
Be only preferred embodiment of the present invention in sum, be not used for limiting practical range of the present invention.Namely all equivalences done according to the content of the present patent application the scope of the claims change and modify, and all should be technology category of the present invention.
Claims (8)
1. a Full-automatic multi-station automobile ABS pile-up valve end cover pressing equipment, is characterized in that: it comprises pay-off (1), feeding manipulator (2), positioner (3), salient point diel (4), salient point punching mechanism (5), transfer manipulator (6), extruding turntable (7), unloading manipulator (8), punching press turntable (9), pulp-collecting box (10), extrusion die (11), salient point pressing mechanism (12) and pusher (13);
During use, this pay-off (1) conveying parts be pushed to the position that feeding manipulator (2) can capture by pusher (13) one by one; By feeding manipulator (2), part is being grabbed on punching press turntable (9) behind positioner (3) location; Part by after the punch process of salient point diel (4), salient point punching mechanism (5), to be rotated to by punching press turntable (9) position that transfer manipulator (6) can capture by this part on punching press turntable (9); This transfer manipulator (6) captures part and it is placed in extruding turntable (7), coordinates extruding turntable (7) to rotate every fixed angle to part extrusion process once by extrusion die (11), salient point pressing mechanism (12); After extrusion process completes, by unloading manipulator (8), part is grabbed pulp-collecting box (10).
2. Full-automatic multi-station automobile ABS pile-up valve end cover pressing equipment according to claim 1, it is characterized in that: this punching press turntable (9) is also that the fixed angle of default fixed angle rotates, stops, see processing parts in this process off, and put into follow-up part to be processed by feeding manipulator (2) conveying.
3. Full-automatic multi-station automobile ABS pile-up valve end cover pressing equipment according to claim 1 and 2, it is characterized in that: the unloading position place of this pay-off (1) arranges pusher (13), the front end of this pusher (13) arranges positioner (3), this feeding manipulator (2) is arranged between positioner (3) and punching press turntable (9), this punching press turntable (9) arranges salient point diel (4), salient point punching mechanism (5), transfer manipulator (6) is provided with between this punching press turntable (9) and extruding turntable (7), this extruding turntable (7) arranges extrusion die (11), salient point pressing mechanism (12), between this punching press turntable (9) and pulp-collecting box (10), unloading manipulator (8) is set.
4. Full-automatic multi-station automobile ABS pile-up valve end cover pressing equipment according to claim 1 and 2, is characterized in that: this extruding turntable (7) rotates every 120 ° and stops once to carry out extrusion process to part and to accept subsequent parts.
5. Full-automatic multi-station automobile ABS pile-up valve end cover pressing equipment according to claim 2, is characterized in that: this punching press turntable (9) rotates every 90 ° and stops once to carry out punch process to part and to accept subsequent parts.
6. Full-automatic multi-station automobile ABS pile-up valve end cover pressing equipment according to claim 1 and 2, it is characterized in that: this pay-off (1) is vibrating disk, this vibrating disk is connected on splicing plate (15) by feeding track (14); This pusher (13) is pusher cylinder, and this positioner (3) is stepper motor and alignment sensor, with detect part correct towards.
7. Full-automatic multi-station automobile ABS pile-up valve end cover pressing equipment according to claim 1 and 2, is characterized in that: this feeding manipulator (2) is made up of top board (22), base (23), gripper shoe (24), horizontal air cylinder (25), vertical cylinder (26), vacuum cup (27) and stepper motor (28); Wherein: top board (22) is fixedly connected on base (23) and goes up and pass through adjustment screw (21) connection gripper shoe (24), upper installation one horizontal air cylinder (25) of this gripper shoe (24), the front end of this horizontal air cylinder (25) connects again a vertical cylinder (26), and this vertical cylinder (26) is connected with the vacuum cup (27) that stepper motor (28) drives further.
8. Full-automatic multi-station automobile ABS pile-up valve end cover pressing equipment according to claim 1 and 2, is characterized in that: this punching press turntable (9) comprises electric rotary table (91) and drives by it disk (92) rotated, this disk (92) is fixedly connected with some salient point diels (4) by screw (93), this salient point diel (4) comprises end cap (41), body (42), lead (43), base (44), spring (45), interior spacing (46), punch (47), outer spacing (48), capping (49) and spring conductor rod (40), this base (44) is fixedly connected with the body (42) with inner chamber, the lead (43) wearing spring (45) is provided with in the inner chamber of this body (42), the lower end of this lead (43) is also fixedly connected on base (44), this lead (43) upper end passes body (42) and is connected with end cap (41), lead (43) between this end cap (41) and body (42) is equipped with interior spacing (46), punch (47), outward spacing (48), this base (44) is also provided with some spring conductor rods (40).
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| CN201310652159.7A CN103611772B (en) | 2013-12-03 | 2013-12-03 | Full-automatic multi-station automobile ABS pile-up valve end cover stamping equipment |
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| CN201310652159.7A CN103611772B (en) | 2013-12-03 | 2013-12-03 | Full-automatic multi-station automobile ABS pile-up valve end cover stamping equipment |
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| CN103611772B true CN103611772B (en) | 2015-07-08 |
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| CN101199976A (en) * | 2006-12-11 | 2008-06-18 | 三门力佳利不锈钢有限公司 | Automatic steel wire products forming equipment |
| CN201308942Y (en) * | 2008-12-08 | 2009-09-16 | 安徽精科机器有限公司 | Fully automatic vertical flexible metal punching molding machine |
| CN202846153U (en) * | 2012-10-12 | 2013-04-03 | 佛山市艾乐博机器人科技有限公司 | Automatic binding and pressing system |
| CN103252381A (en) * | 2013-06-03 | 2013-08-21 | 罗信精密零件(上海)有限公司 | Full-automatic multi-station oil pipe joint punching equipment |
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| CN103611772A (en) | 2014-03-05 |
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