CN112845881B - Machining equipment and machining method for saw chain guide plate roller - Google Patents
Machining equipment and machining method for saw chain guide plate roller Download PDFInfo
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- CN112845881B CN112845881B CN202110244107.0A CN202110244107A CN112845881B CN 112845881 B CN112845881 B CN 112845881B CN 202110244107 A CN202110244107 A CN 202110244107A CN 112845881 B CN112845881 B CN 112845881B
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- 238000000034 method Methods 0.000 title claims description 20
- 238000003754 machining Methods 0.000 title claims description 14
- 230000007246 mechanism Effects 0.000 claims abstract description 43
- 238000007493 shaping process Methods 0.000 claims abstract description 33
- 238000007599 discharging Methods 0.000 claims description 31
- 230000007704 transition Effects 0.000 claims description 14
- 239000000463 material Substances 0.000 claims description 13
- 230000008569 process Effects 0.000 claims description 7
- 230000008859 change Effects 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 14
- 238000010438 heat treatment Methods 0.000 abstract description 5
- 238000003672 processing method Methods 0.000 abstract description 5
- 238000000137 annealing Methods 0.000 abstract description 4
- 238000000465 moulding Methods 0.000 description 13
- 238000001125 extrusion Methods 0.000 description 8
- 229910000831 Steel Inorganic materials 0.000 description 3
- 238000000227 grinding Methods 0.000 description 3
- 238000005498 polishing Methods 0.000 description 3
- 238000004080 punching Methods 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- 230000001050 lubricating effect Effects 0.000 description 2
- 239000010687 lubricating oil Substances 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 241000272165 Charadriidae Species 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000004512 die casting Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000003746 surface roughness Effects 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D37/00—Tools as parts of machines covered by this subclass
- B21D37/10—Die sets; Pillar guides
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D3/00—Straightening or restoring form of metal rods, metal tubes, metal profiles, or specific articles made therefrom, whether or not in combination with sheet metal parts
- B21D3/10—Straightening or restoring form of metal rods, metal tubes, metal profiles, or specific articles made therefrom, whether or not in combination with sheet metal parts between rams and anvils or abutments
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D35/00—Combined processes according to or processes combined with methods covered by groups B21D1/00 - B21D31/00
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D37/00—Tools as parts of machines covered by this subclass
- B21D37/18—Lubricating, e.g. lubricating tool and workpiece simultaneously
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Abstract
The invention discloses a processing device and a processing method of a saw chain guide plate roller, wherein the device comprises a lower die assembly, an upper die assembly matched with the lower die assembly, a first driving mechanism and a second driving mechanism, wherein the first driving mechanism drives the upper die assembly to move up and down, and the second driving mechanism drives the lower die assembly to perform 360-degree planar rotation around a longitudinal central shaft; the upper surface of the lower die component is provided with at least one forming groove with a cylindrical cavity; the lower surface of the upper die component is provided with a forming convex die and a shaping convex die which are matched with the forming groove; the forming convex die is used for extruding a spherical blank which is formed by annealing treatment and is placed in the forming groove into a cylindrical blank; extruding and shaping the upper end surface of the cylindrical blank by a shaping male die to obtain a roller prefabricated product, and finally performing heat treatment to obtain a saw chain guide plate roller; the size is more accurate and smoother, the equipment structure is simple, the processing operation is convenient, the production speed is high, the production cost is low, and the application and popularization are facilitated.
Description
Technical Field
The invention relates to the field of roller processing, in particular to processing equipment and a processing method for a saw chain guide plate roller.
Background
As shown in fig. 1, a guide wheel inner ring B is fixedly arranged in a saw chain guide plate a of the chain saw, a guide wheel C meshed with the saw chain is sleeved outside the guide wheel inner ring, and a cylindrical roller D is arranged in an annular region between the guide wheel inner ring and the guide wheel. The guide pulley C can smoothly rotate around the guide pulley inner race B by the roller D.
The cylindrical rollers act here as balls in the bearing. Therefore, the size, shape, surface roughness, and the like of the roller are very high. Any undesirable size, shape, etc. can seriously affect the proper use of the guide plate.
At present, two types of rollers for saw chain guide plates are generally produced and processed. One is to draw a round rod into a wire rod with a roller diameter, then cut the wire rod into a required thickness of the roller by wire cutting or other methods, and then perform subsequent processing such as heat treatment, polishing and the like.
The other method is that the bar stock is directly processed to the basic size of the roller by adopting a turning method, and then subsequent processing such as grinding, heat treatment, polishing and the like is carried out.
A cylindrical roller grinding device and a method thereof with the publication number CN 107186592B disclose the grinding method of the cylindrical roller.
However, the rollers for saw chain guide plates produced by the above two methods have the problems of complex process, more processing links, slow production speed, long production period, high production cost and the like, and the machining precision is difficult to ensure because the rollers for saw chain guide plates have small sizes.
Disclosure of Invention
The invention aims to provide machining equipment and a machining method for a saw chain guide plate roller, which have high production efficiency and high machining precision.
The technical scheme adopted by the invention for solving the technical problems is as follows: the machining equipment for the saw chain guide plate roller comprises a lower die assembly, an upper die assembly matched with the lower die assembly, a first driving mechanism and a second driving mechanism, wherein the first driving mechanism drives the upper die assembly to move up and down, and the second driving mechanism drives the lower die assembly to rotate around a longitudinal central shaft in a 360-degree plane;
the upper surface of the lower die assembly is provided with at least one forming groove with a cylindrical cavity; the lower surface of the upper die assembly is provided with a forming convex die and a shaping convex die which are matched with the forming groove;
the lower die assembly rotates, so that the forming groove can sequentially rotate to the position below the forming male die and the shaping male die, and can rotate to the position below the forming male die again to realize continuous processing;
the forming male die is matched with the forming groove to extrude the spherical blank placed in the forming groove into a cylindrical blank;
the shaping male die is matched with the forming groove and used for extruding and shaping the upper end face of the cylindrical blank.
The technical scheme adopted by the invention for further optimizing the technical problem is as follows: the lower die assembly comprises a forming disc and a forming ejector rod, the forming disc is provided with a forming through hole, the forming ejector rod penetrates into the forming through hole from the lower side of the forming disc, and the upper end face of the forming ejector rod and the inner wall of the forming through hole are enclosed to form the forming groove.
The technical scheme adopted by the invention for further optimizing the technical problem is as follows: the automatic die-casting machine comprises a frame, the frame includes die carrier and lower die carrier, it is fixed in the die carrier below to go up the mould subassembly, the lower die carrier top is rotatably located to the lower mould subassembly, it is equipped with direction bearing structure to go up between die carrier and the lower die carrier to play the direction supporting role in last mould subassembly up-and-down motion process.
The technical scheme adopted by the invention for further optimizing the technical problem is as follows: the lower die assembly rotates to enable the forming groove to rotate to the discharging end located on the side of the discharging channel from the feeding end located on the side of the feeding channel.
The technical scheme adopted by the invention for further optimizing the technical problem is as follows: the device comprises an ejection component, wherein the ejection component drives the molding ejector rod to move upwards along a molding through hole, so that a roller positioned in the molding groove is ejected out of the molding through hole and enters the discharge channel.
The technical scheme adopted by the invention for further optimizing the technical problem is as follows: the ejection component comprises a fixed disc positioned below the forming ejector rod and a discharge ejector rod between the fixed disc and the forming ejector rod, and the fixed disc is provided with an annular slideway matched with the discharge ejector rod;
the annular slide has the slope, and its lowest position is located the feed end, the highest position is located the discharge end, ejection of compact ejector pin follows upward movement because of the slope change during the motion of annular slide to impel the shaping ejector pin upward movement.
The technical scheme adopted by the invention for further optimizing the technical problem is as follows: the lower die assembly further comprises a mounting disc arranged below the forming disc, the mounting disc is provided with a mounting hole opposite to the forming through hole, and the lower section of the forming ejector rod is accommodated in the mounting hole.
The technical scheme adopted by the invention for further optimizing the technical problem is as follows: the material ejecting assembly also comprises a transition disc, and the transition disc is positioned between the lower die assembly and the fixed disc and can rotate along with the lower die assembly; the transition disc is provided with a guide through hole corresponding to the forming ejector rod, the discharging ejector rod is accommodated in the guide through hole, and the transition disc rotates to drive the discharging ejector rod to move along the annular slide way.
The technical scheme adopted by the invention for further optimizing the technical problem is as follows: and a limiting structure is arranged between the forming ejector rod and the mounting hole to limit the forming ejector rod to be separated from the mounting disc.
Another protection topic of the present invention is: the processing method of the roller for the saw chain guide plate comprises the following steps:
s1, annealing the spherical steel balls to form spherical blanks;
s2, the forming male die is matched with the forming groove to extrude the spherical blank placed in the forming groove into a cylindrical blank;
s3, the shaping male die is matched with the forming groove to extrude and shape the upper end face of the cylindrical blank to form a roller prefabricated product;
and S4, carrying out heat treatment on the roller prefabricated product obtained in the S3 to obtain the saw chain guide plate roller.
Compared with the prior art, the invention has the advantages that the size of the formed roller is ensured by the size precision of the spherical blank by utilizing the principle that the extruded material deforms and the volume of the extruded material is not changed, the shaping procedure is added after the extrusion procedure so that the size of the manufactured roller is more accurate and smoother, the equipment structure is simple, the processing operation is convenient, the production speed is high, the production cost is low, the application and popularization are facilitated, meanwhile, the arc chamfer is naturally formed between the cylindrical surface and the two end surfaces, the retention space of lubricating oil can be effectively increased, the lubricating effect is enhanced, and the friction resistance is reduced.
Drawings
The present invention will be described in further detail below with reference to the drawings and preferred embodiments, but those skilled in the art will appreciate that the drawings are only drawn for the purpose of illustrating the preferred embodiments and therefore should not be taken as limiting the scope of the invention. Furthermore, unless specifically stated otherwise, the drawings are merely schematic representations based on conceptual representations of elements or structures depicted and may contain exaggerated displays and are not necessarily drawn to scale.
FIG. 1 is a schematic view of a portion of a chain saw according to the present invention;
FIG. 2 is a schematic view of the structure of a saw chain guide roller of the present invention;
FIG. 3 is a schematic structural view of a saw chain guide roller processing apparatus in a preferred embodiment of the present invention;
FIG. 4 is a schematic view of the upper surface of the lower die assembly in a preferred embodiment of the present invention;
FIG. 5 is a sectional view showing the internal structure of the processing apparatus for a saw chain guide roller according to the preferred embodiment of the present invention;
FIG. 6 is an exploded view of the assembly of the lower die assembly in a preferred embodiment of the present invention;
FIG. 7 is a top view of a holding pan in accordance with a preferred embodiment of the present invention;
FIG. 8 is a partial cross-sectional view of the discharge end of the holding pan in the preferred embodiment of the present invention;
fig. 9 is a schematic view of the structure of the forming ram in the preferred embodiment of the present invention.
Detailed description of the preferred embodiments
Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings. Those skilled in the art will appreciate that the description is illustrative only, and is not to be construed as limiting the scope of the invention.
It should be noted that: like reference numerals refer to like items in the following figures, and thus, once an item is defined in one figure, it may not be further defined and explained in subsequent figures.
In the description of the present invention, it should be noted that the terms "upper", "lower", "front", "back", "inner", "outer", and the like indicate orientations or positional relationships based on orientations or positional relationships shown in the drawings or orientations or positional relationships conventionally arranged when products of the present invention are used, and are used for convenience of description and simplicity of description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention.
In the description of the present invention, it should also be noted that, unless otherwise explicitly specified or limited, the terms "connected," "mounted," and the like are to be construed broadly, e.g., as being fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in a specific case to those of ordinary skill in the art.
In the embodiment, the method for processing the saw chain guide plate roller is to manufacture a cylindrical roller prefabricated product by extruding and molding a spherical blank, and then heat-treat the roller prefabricated product to obtain the finished cylindrical roller.
It should be noted that the spherical blank can be made from standard-size steel balls purchased in the market through annealing treatment, and the size of the formed roller is ensured by the size precision of the spherical blank by utilizing the principle that the volume of the extruded material is unchanged after the extruded material is deformed.
The embodiment provides extrusion equipment of roller, and this equipment includes frame, feed mechanism, forming mechanism, discharge mechanism.
As shown in fig. 3, the housing includes a base 100, a top plate 200, and a plurality of housing uprights 300. The base 100 and the top plate 200 are connected by a frame upright 300, and a processing area is formed between the base 100 and the top plate 200, so as to be provided with a feeding mechanism with a feeding channel 20, a forming mechanism for extrusion forming of the spherical blank N, a discharging mechanism with a discharging channel 40 and the like.
Wherein, forming mechanism includes die carrier 1 and lower die carrier 2. Lower die carrier 2 sets up in base 100 top through frame stand 300 frame is built on stilts, goes up die carrier 1 and sets up between lower die carrier 2 and roof 200, is equipped with direction bearing structure between lower die carrier 2 and the roof 200, and direction bearing structure includes vertical guide pillar 700, goes up die carrier 1 and can be for lower die carrier 2 up-and-down motion along vertical guide pillar 700, and direction bearing structure is in order to play the direction supporting role in last module assembly 502 up-and-down motion process.
As shown in fig. 3, the molding mechanism of the present embodiment further includes a lower die assembly 501, an upper die assembly 502 mated with the lower die assembly 501, a first drive mechanism 503, and a second drive mechanism 504. The first drive mechanism 503 drives the upper die assembly 502 to move up and down, and the second drive mechanism 504 drives the lower die assembly 501 to move horizontally.
As shown in fig. 3 to 6, in particular, the lower mold assembly 501 is movably provided on the lower mold frame 2, and the upper surface of the lower mold assembly 501 is provided with at least one molding groove 5 having a cylindrical cavity. The upper die component 502 is fixedly arranged below the upper die frame 1, and the lower surface of the upper die component 502 is provided with a forming male die 3 and a shaping male die 4 which are matched with the forming groove 5. The forming convex die 3 and the shaping convex die 4 are arranged in parallel along the movement direction of the forming groove 5, so that the forming groove 5 can be matched with the forming convex die 3 and the shaping convex die 4 in sequence.
Thus, the upper die assembly 502 moves downward, and the forming male die 3 is matched with the forming groove 5 to extrude the spherical blank N placed in the forming groove 5 into a cylindrical blank; the shaping punch 4 cooperates with the shaping groove 5 for press shaping the upper end face of the cylindrical blank to form the roller preform M.
In the actual machining process, the second driving mechanism 504 drives the lower die assembly 501 to move the forming groove 5 from the feeding end S1 on the side of the feeding passage 20 to the discharging end S2 on the side of the discharging passage 40 through the machining positions S3 of the forming punch 3 and the shaping punch 4.
The feed mechanism delivers the spherical blanks N and places them one by one through the feed channel 20 into the forming flute 5 at the feed end S1. Thereafter, the second driving mechanism 504 drives the lower die assembly 501 to move the forming groove 5 containing the spherical blank N below the forming punch 3, and then the first driving mechanism 503 drives the upper die frame 1 to move downward, the forming punch 3 gradually presses the spherical blank N, and finally the spherical blank N is pressed into a cylindrical blank. Then, the first driving mechanism 503 drives the upper mold frame 1 to move upward, and the second driving mechanism 504 drives the lower mold assembly 501 to move continuously in the moving direction, so that the forming groove 5 containing the cylindrical blank moves below the shaping punch 4. Then, the first driving mechanism 503 drives the upper die carrier 1 to move downward, and the shaping male die 4 performs extrusion shaping on the upper end surface of the cylindrical blank to form the roller preform M. Finally, the first driving mechanism 503 drives the upper mold frame 1 to move upward, and the second driving mechanism 504 drives the lower mold assembly 501 to move the molding groove 5 containing the roller preform M to the discharge passage 40 side of the discharge mechanism, and to be discharged from the apparatus through the discharge passage 40.
It should be noted that the addition of the shaping step after the extrusion step allows the resulting roller preform M to be more precise in size and flatter.
And in the process of being changed into a cylinder by the extrusion of the ball body, the arc chamfer angle is naturally formed between the cylindrical surface and the two end surfaces, so that the remaining space of the lubricating oil can be effectively increased, the lubricating effect is enhanced, and the frictional resistance is reduced.
It should be noted that, during the process of driving the upper die assembly 502 to move downwards, when the shaping punch 3 or the shaping punch 4 contacts the workpiece to be pressed, the speed of the first driving mechanism 503 is gradually reduced, so as to avoid excessive deformation caused by excessive punching force.
In this embodiment, the first driving mechanism 503 provides the forming power, and the first driving mechanism 503 is a motor with a crankshaft structure, so that the existing punching machine can be used. Because the saw chain guide plate roller is small in size and the diameter of the saw chain guide plate roller is generally not more than 4.5mm, the extrusion force required by forming can be met by a 25-ton punching machine during forming.
In a specific embodiment, the second driving mechanism 504 includes a longitudinal central shaft, the lower mold assembly 501 is horizontally disposed perpendicular to the longitudinal central shaft, and the lower mold assembly 501 rotates in a plane of 360 degrees around the longitudinal central shaft, thereby moving the forming groove 5. The 360-degree rotation mode can enable the forming groove 5 to rotate to the position below the forming male die 3 again to achieve continuous processing.
More preferably, the upper surface of the lower die assembly 501 is provided with a plurality of molding grooves 5 in a circle around the center of rotation. From 8 to 24 forming recesses 5 may be provided in the lower die assembly 501 depending on the product and the actual situation. Every time the upper die assembly 502 moves downwards, the lower die assembly 501 rotates by a division angle, so that the forming groove 5 is aligned with the forming male die 3 and the shaping male die 4, and next extrusion is carried out, thereby realizing continuous production. Therefore, the production efficiency is further improved, the preparation period is shortened, the production speed is high, and the production cost is reduced.
As shown in fig. 5-6, the lower mold assembly 501 includes a forming plate 6 and a forming ejector rod 7, the forming plate 6 is provided with a forming through hole 8, the forming ejector rod 7 penetrates into the forming through hole 8 from the lower part of the forming plate 6, and the upper end surface of the forming ejector rod 7 and the inner wall of the forming through hole 8 are enclosed to form a forming groove 5.
Further, the lower die assembly 501 further comprises a mounting disc 9 arranged below the forming disc 6, the mounting disc 9 surrounds the longitudinal central axis and is tightly attached to the lower surface of the forming disc 6, and the mounting disc 9 is fixedly connected with the forming disc 6 to rotate synchronously. The mounting plate 9 is provided with a mounting hole 10 opposite to the molding through hole 8, and the lower section of the molding ejector rod 7 is accommodated in the mounting hole 10.
The device further comprises a material ejecting assembly arranged below the lower die assembly 501, and the material ejecting assembly drives the forming ejector rod 7 to move up and down along the forming through hole 8.
The material ejecting component comprises a transition disc 11, a fixed disc 12 and a material discharging ejector rod 13 which are positioned below the forming ejector rod 7. The transition tray 11 is located between the lower mold assembly 501 and the fixed tray 12, and can move synchronously with the lower mold assembly 501. The fixed platen 12 is fixed to the lower mold frame 2 and does not move with the lower mold assembly 501.
The transition disc 11 is provided with a guide through hole 14 corresponding to the forming ejector rod 7, and the discharging ejector rod 13 is accommodated in the guide through hole 14. The discharging ejector rod 13 can move upwards and act on the lower end surface of the forming ejector rod 7; the downward movement acts on the upper surface of the stationary platen 12.
As shown in fig. 5-8, the upper surface of the fixed tray 12 is provided with an ejection slide way 15 matched with the discharge ejector rod 13. The ejection slide way 15 has a slope, the lowest position of the ejection slide way is located at the feeding end S1, the highest position of the ejection slide way is located at the discharging end S2, and the discharging ejector rod 13 moves up and down along the ejection slide way 15 due to the change of the slope, so that the forming ejector rod 7 is driven to move up and down. Thus, when the transition plate 11 moves the discharge ejector pin 13 along the ejection slide 15 from the feeding end S1 to the discharging end S2, the roller preform M in the molding groove 5 at the discharging end S2 is ejected from the molding through hole 8 and enters the discharge passage 40.
The ejection slide way 15 is an annular slide way 15, the lowest position is located at the feeding end S1, and the highest position is located at the discharging end S2, and corresponds to the forming groove 5 which is formed in an annular shape. The feeding end S1 and the discharging end S2 are in smooth transition through a slope.
As shown in fig. 5 and 9, a limiting structure is preferably arranged between the forming ram 7 and the mounting hole 10 to limit the forming ram 7 to be separated from the mounting plate 9. In the present embodiment, the diameter of the mounting hole 10 is larger than the forming through-hole 8 and the guide through-hole 14. The forming ejector rod 7 is formed by connecting two sections of cylinders in a stepped manner, the diameter of the upper section cylinder 71 is slightly smaller than that of the forming through hole 8, and the diameter of the lower section cylinder 72 is equal to that of the mounting hole 10, so that the lower section cylinder 72 of the forming ejector rod 7 cannot enter the guide through hole 14, and the forming ejector rod 7 is limited to be separated from the mounting disc 9.
And the diameter of the upper end surface of the discharging ejector rod 13 is obviously smaller than that of the lower end surface of the forming ejector rod 7 due to the arrangement, so that the discharging ejector rod 13 can act on the forming ejector rod 7 more stably, and the phenomenon that the discharging ejector rod 13 is inclined to cause jamming is avoided.
Preferably, as shown in fig. 6, the forming disc 6, the fixed disc 12, the mounting disc 9 and the transition disc 11 are circular discs, so that the device is more compact.
In this embodiment, the apparatus further includes a roundness divider coupled to the second drive mechanism 504. The second drive mechanism 504 and the roundness divider are provided on the base 100. The longitudinal central shaft passes through the fixed disc 12 and the lower die frame 2 to be connected with the roundness divider. The roundness divider rotates lower die assembly 501 one index angle at a time.
In addition, the feeding mechanism of this embodiment is an automatic feeding mechanism, and the feeding inlet of the feeding channel 20 is fixed at the feeding end S1 through a bracket, so that the feeding inlet is aligned with the forming groove 5 at the feeding pause. In the pause period of each forming, the vibrating disc of the feeding mechanism moves, the forming groove 5 of the automatic feeding end S1 falls into a spherical blank N, the spherical blank N rotates along with the lower die assembly 501 to be formed, and finally the spherical blank N enters the discharging channel 40 from the discharging end S2 and slides to the material receiving container to finish discharging.
Further preferably, as shown in fig. 3 and 4, the upper surface of the lower die assembly 501 at the discharge end S2 is provided with a discharge baffle 16, and the discharge baffle 16 guides the machined roller into the discharge channel 40.
In summary, it should be further explained that the method for processing the roller for the saw chain guide plate is characterized by comprising the following steps:
s1, annealing the spherical steel ball to form a spherical blank N;
s2, the forming male die 3 is matched with the forming groove 5 to extrude the spherical blank N placed in the forming groove 5 into a cylindrical blank;
s3, extruding and shaping the upper end face of the cylindrical blank by matching the shaping convex die 4 with the forming groove 5 to form a roller prefabricated product M;
and S4, carrying out heat treatment on the roller prefabricated product M obtained in the S3 to obtain a cylindrical roller, and carrying out polishing inspection on the prepared cylindrical roller to obtain the finished product of the saw chain guide plate roller.
By the processing equipment of the embodiment, the processing speed of the roller can reach more than 200 rollers per minute. The roller production method of the embodiment is simple and convenient to process, the production speed is high, and the dimensional accuracy and the quality stability of the product are easy to control. The saw chain guide plate roller manufactured by the processing equipment and the processing method of the embodiment has high product quality, the dimensional precision and the surface quality of the product are close to those of an imported roller, and the price is only one sixth to one tenth of that of the imported product.
The present invention provides a saw chain guide roller processing apparatus and a processing method thereof, which are described in detail above, and the principle and the implementation of the present invention are explained in the present specification by using specific examples, and the description of the above embodiments is only provided to help understanding the present invention and the core idea. It should be noted that, for those skilled in the art, it is possible to make various improvements and modifications to the present invention without departing from the principle of the present invention, and those improvements and modifications also fall within the scope of the claims of the present invention.
Claims (4)
1. The machining equipment for the saw chain guide plate roller is characterized by comprising a lower die assembly, an upper die assembly matched with the lower die assembly, a first driving mechanism, a second driving mechanism, a feeding channel, a discharging channel and a material ejecting assembly below the lower die assembly;
the lower die assembly comprises a forming disc and at least one forming ejector rod, the forming disc is provided with at least one forming through hole, the forming ejector rod penetrates into the forming through hole from the lower part of the forming disc, and the upper end surface of the forming ejector rod and the inner wall of the forming through hole are enclosed to form a forming groove with a cylindrical cavity;
the lower surface of the upper die assembly is provided with a forming male die and a shaping male die which are matched with the forming groove, and the first driving mechanism drives the upper die assembly to move up and down;
the second driving mechanism drives the lower die assembly to perform 360-degree planar rotation around the longitudinal central shaft, so that the forming groove sequentially passes through the lower parts of the forming male die and the shaping male die from the feeding end on the feeding channel side and then rotates to the discharging end on the discharging channel side, and can rotate to the lower part of the forming male die again to realize continuous processing;
the shaping male die is matched with the shaping groove to extrude the spherical blank placed in the shaping groove into a cylindrical blank, and the shaping male die is matched with the shaping groove to extrude and shape the upper end face of the cylindrical blank;
the material ejecting assembly comprises a transition disc, a fixed disc and a material ejecting rod, wherein the transition disc is positioned below the forming ejecting rod, is positioned between the lower die assembly and the fixed disc and can rotate along with the lower die assembly;
the fixed disc is provided with an annular slideway matched with the discharging ejector rod, the annular slideway has a slope, the lowest position of the annular slideway is positioned at the feeding end, and the highest position of the annular slideway is positioned at the discharging end;
the transition disc is provided with a guide through hole corresponding to the forming ejector rod, and the discharging ejector rod is accommodated in the guide through hole; the transition disc rotates to drive the discharging ejector rod to move along the annular slide way and move upwards due to gradient change, so that the forming ejector rod moves upwards along the forming through hole, and the saw chain guide plate roller positioned in the forming groove is ejected out of the forming through hole and enters the discharging channel.
2. The machining equipment for the saw chain guide plate roller is characterized by comprising a frame, wherein the frame comprises an upper die frame and a lower die frame, the upper die assembly is fixed below the upper die frame, the lower die assembly is rotatably arranged above the lower die frame, and a guide supporting structure is arranged between the upper die frame and the lower die frame so as to play a role in guiding and supporting in the process of up-and-down movement of the upper die assembly.
3. The apparatus of claim 1, wherein the lower die assembly further comprises a mounting plate disposed below the forming plate, the mounting plate having a mounting hole opposite the forming through hole, the lower segment of the forming ejector pin being received in the mounting hole.
4. The machining equipment for the saw chain guide roller as claimed in claim 3, wherein a limiting structure is arranged between the forming ejector rod and the mounting hole to limit the forming ejector rod to be separated from the mounting plate.
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
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CN202110244107.0A CN112845881B (en) | 2021-03-05 | 2021-03-05 | Machining equipment and machining method for saw chain guide plate roller |
CN202310179872.8A CN116460210A (en) | 2021-03-05 | 2021-03-05 | Method for processing saw chain guide plate roller |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN202110244107.0A CN112845881B (en) | 2021-03-05 | 2021-03-05 | Machining equipment and machining method for saw chain guide plate roller |
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CN202310179872.8A Division CN116460210A (en) | 2021-03-05 | 2021-03-05 | Method for processing saw chain guide plate roller |
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CN101301676A (en) * | 2008-06-17 | 2008-11-12 | 浙江天马轴承股份有限公司 | Large size roller cold-upsetting and press-forming method, and cold-upsetting and press-forming mold |
CN102554033B (en) * | 2012-01-17 | 2016-05-11 | 洛阳市人诚轴承配件有限责任公司 | A kind of stamping die for roller cold heading machine |
CN102886410A (en) * | 2012-10-24 | 2013-01-23 | 吴江华鹏制罐厂 | Punching machine for processing multiple workpieces |
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