CN103611772A - Full-automatic multi-station automobile ABS pile-up valve end cover stamping equipment - Google Patents
Full-automatic multi-station automobile ABS pile-up valve end cover stamping equipment Download PDFInfo
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- CN103611772A CN103611772A CN201310652159.7A CN201310652159A CN103611772A CN 103611772 A CN103611772 A CN 103611772A CN 201310652159 A CN201310652159 A CN 201310652159A CN 103611772 A CN103611772 A CN 103611772A
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Abstract
The invention relates to full-automatic multi-station automobile ABS pile-up valve end cover stamping equipment which comprises a feeding device, a feeding mechanical arm, a locating device, a salient point stamping die, a salient point stamping mechanism, a transfer mechanical arm, an extrusion rotary table, an unloading mechanical arm, a stamping rotary table, a receiving box, an extrusion die, a salient point extrusion mechanism and a push mechanism. Automatic machining is achieved, work efficiency is high, the quality of the products of an existing manual mode is prevented from being influenced, the number of workers is greatly reduced, production cost is lowered, pushing, feeding, stamping, transfer feeding and discharging and extrusion unloading are automatically completed between all processes, and the technological process is simplified.
Description
Technical field
The invention belongs to mould punching technical field, particularly a kind of full-automatic multistation automobile ABS pile-up valve end cap pressing equipment.
Background technology
In Fig. 1, be a automobile ABS pile-up valve end cap, it is to process from half-finished parts as shown in Figure 2.Before completing, after road processing, also need 3 salient points of punching press on numerically controlled lathe, and 3 salient points notch of take in part cylindrical becomes 120 ° of distributions as benchmark.Existing salient point processing mode is to use handpress, relies on the artificial part of placing, every less important part of having good positioning, then punching press.Such processing mode is when batch production, and consuming time, power consumption, has a strong impact on production efficiency, reduces economic benefit, and is manually difficult to controlled pressure size, and bump size is unstable, and scrappage is high.Therefore, provide a kind of high efficiency production equipment of automation to be necessary.
Summary of the invention
The object of the present invention is to provide a kind of full-automatic multistation automobile ABS pile-up valve end cap pressing equipment, mainly solve the defect of above-mentioned prior art, the present invention has realized machinery automation processing, operating efficiency is high, has avoided the impact of the product quality of existing manual mode, has greatly reduced number of workers, reduced production cost, between each operation, automation completes pusher, material loading, punching press, and transfer loading and unloading, extruding discharging etc., be simplified technological process.
For achieving the above object, the present invention realizes like this.
A full-automatic multistation automobile ABS pile-up valve end cap pressing equipment, is characterized in that: it comprises pay-off, feeding manipulator, positioner, salient point diel, salient point punching mechanism, transfer manipulator, extruding turntable, unloading manipulator, punching press turntable, pulp-collecting box, extrusion die, salient point pressing mechanism and pusher;
During use, this pay-off is conveying parts be pushed to the position that feeding manipulator can capture by pusher one by one; Behind positioner location, by feeding manipulator, part is being grabbed on punching press turntable; This part after the punch process by salient point diel, salient point punching mechanism, rotates to by part the position that transfer manipulator can capture by punching press turntable on punching press turntable; This transfer manipulator captures part and it is placed on extruding turntable, by extrusion die, salient point pressing mechanism, coordinates the rotation of extruding turntable every fixed angle to part extrusion process once; After extrusion process completes, by unloading manipulator, part is grabbed to pulp-collecting box.
Described full-automatic multistation automobile ABS pile-up valve end cap pressing equipment, it is characterized in that: this punching press turntable is also fixed angle rotation, the stop of default fixed angle, in this process, see processing parts off, and carry and put into follow-up part to be processed by feeding manipulator.
Described full-automatic multistation automobile ABS pile-up valve end cap pressing equipment, it is characterized in that: the discharging position of this pay-off arranges pusher, the front end of this pusher arranges positioner, this feeding manipulator is arranged between positioner and punching press turntable, salient point diel, salient point punching mechanism are set on this punching press turntable, between this punching press turntable and extruding turntable, be provided with transfer manipulator, extrusion die, salient point pressing mechanism are set on this extruding turntable, between this punching press turntable and pulp-collecting box, unloading manipulator are set.
Described full-automatic multistation automobile ABS pile-up valve end cap pressing equipment, is characterized in that: this extruding turntable rotates and stops once part carried out to extrusion process and to accept subsequent parts every 120 °.
Described full-automatic multistation automobile ABS pile-up valve end cap pressing equipment, is characterized in that: this punching press turntable rotates and stops once part carried out to punch process and to accept subsequent parts every 90 °.
Described full-automatic multistation automobile ABS pile-up valve end cap pressing equipment, is characterized in that: this pay-off is vibrating disk, and this vibrating disk is connected to and is connected material on plate by feeding track; This pusher is pusher cylinder, and this positioner is stepper motor and alignment sensor, with detect part correctly towards.
Described full-automatic multistation automobile ABS pile-up valve end cap pressing equipment, is characterized in that: this feeding manipulator consists of top board, base gripper shoe, horizontal air cylinder, vertical cylinder, vacuum cup and stepper motor; Wherein: top board is fixedly connected on base and by adjusting screw and connects gripper shoe, and a horizontal air cylinder is installed in this gripper shoe, and the front end of this horizontal air cylinder connects again a vertical cylinder, and this vertical cylinder is further connected with the vacuum cup that stepper motor drives.
Described full-automatic multistation automobile ABS pile-up valve end cap pressing equipment, is characterized in that: this punching press turntable comprises electric rotary table and drives the disk of rotation by it; On this disk, by screw, be fixedly connected with some salient point diels; This salient point diel comprises end cap, body, lead base, spring, interior spacing, punch, outer spacing, capping and spring conductor rod; On this base, be fixedly connected with the body with inner chamber, in the inner chamber of this body, be provided with the lead that wears spring, the lower end of this lead is also fixedly connected on base, this lead upper end passes body and is connected with end cap, on lead between this end cap and body, be equipped with interior spacing, punch, outer spacing, on this base, be also provided with some spring conductor rods.
Described full-automatic multistation automobile ABS pile-up valve end cap pressing equipment, is characterized in that: this salient point punching mechanism consists of the second top board, the second base, the second gripper shoe, feather key, staking punch and pneumohydraulic pressure-cylinder; Wherein: the second top board is fixedly connected on the second base, this second top board connects the second gripper shoe by the second adjustment screw again, and the staking punch being driven by pneumohydraulic pressure-cylinder is installed in this second gripper shoe.
Described full-automatic multistation automobile ABS pile-up valve end cap pressing equipment, is characterized in that: this transfer manipulator consists of the 3rd top board, the 3rd base, the 3rd gripper shoe, the second horizontal air cylinder, the second vertical cylinder, cylinder connecting plate, sucker connecting plate, studs and the second vacuum cup; Wherein: the 3rd top board is fixedly connected on the 3rd base and adjusts screw by the 3rd and connects the 3rd gripper shoe, in the 3rd gripper shoe, the second horizontal air cylinder is installed, the outer end of this second horizontal air cylinder connects again the second vertical cylinder by cylinder connecting plate, and this second vertical cylinder connects the second vacuum cup by sucker connecting plate, studs.
Described full-automatic multistation automobile ABS pile-up valve end cap pressing equipment, is characterized in that: this salient point pressing mechanism is connected to the 3rd gripper shoe below, and it comprises extruding cylinder and is connected to the extruding disk of extruding cylinder below; This second vertical cylinder outside is also provided with by optoelectronic switch support and connects the optoelectronic switch supporting.
Described full-automatic multistation automobile ABS pile-up valve end cap pressing equipment, is characterized in that: this extrusion die consists of the second base, extruding lead, feeler gauge, the second end cap and the second capping; Wherein: on the second base, connect feeler gauge, this feeler gauge upper end connects the second end cap, between the second end cap and the second base, extruding lead is set.
Described full-automatic multistation automobile ABS pile-up valve end cap pressing equipment, is characterized in that: this unloading manipulator consists of gantry support, the 3rd horizontal air cylinder, horizontal connecting plate, vertical connecting plate, the 3rd vertical cylinder, the 3rd vacuum cup; Wherein: the 3rd horizontal air cylinder is arranged on gantry support by horizontal connecting plate, the 3rd vertical cylinder is connected with the 3rd horizontal air cylinder by vertical connecting plate, and the 3rd vertical cylinder lower end connects the 3rd vacuum cup; The 3rd vacuum cup below is provided with the inclined plane that is connected to pulp-collecting box.
By said structure also compared with prior art, the invention has the advantages that: realized machinery automation processing, operating efficiency is high, avoided the impact of the product quality of existing manual mode, greatly reduced number of workers, reduced production cost, between each operation, automation completes pusher, material loading, punching press, transfer loading and unloading, extruding discharging etc., be simplified technological process.
Accompanying drawing explanation
Fig. 1 is the fabricated part figure that present device is processed.
Fig. 2 is half-finished parts figure.
Fig. 3 is the stereogram of present device.
Fig. 4 is the dorsal view of Fig. 1.
Fig. 5 is the top view of Fig. 4.
Fig. 6 is the use flow chart of present device.
Fig. 7 is the structural representation of pay-off in the present invention.
Fig. 8 is the top view of Fig. 7.
Fig. 9 is the structural representation of feeding manipulator in the present invention.
Figure 10 is the structural representation of punching press turntable in the present invention.
Figure 11 is the upward view of bumps diel of the present invention.
Figure 12 is that the A-A of Figure 11 is to cutaway view.
Figure 13 is the structural representation of bumps punching mechanism of the present invention.
Figure 14 is the structural representation of transfer manipulator and salient point pressing mechanism in the present invention.
Figure 15 is the upward view of extrusion die in the present invention.
Figure 16 is that the B-B of Figure 15 is to cutaway view.
Figure 17 is the structural representation of unloading manipulator in the present invention.
Figure 18 is the right side view of Figure 17.
The specific embodiment
The invention discloses a kind of full-automatic multistation automobile ABS pile-up valve end cap pressing equipment, for processing part as shown in Figure 1.Refer to Fig. 3-5, this equipment comprises pay-off 1, feeding manipulator 2, positioner 3, salient point diel 4, salient point punching mechanism 5, transfer manipulator 6, extruding turntable 7, unloading manipulator 8, punching press turntable 9, pulp-collecting box 10, extrusion die 11, salient point pressing mechanism 12 and pusher 13.The discharging position of pay-off 1 arranges pusher 13, the front end of this pusher 13 arranges positioner 3, this feeding manipulator 2 is arranged between positioner 3 and punching press turntable 9, salient point diel 4, salient point punching mechanism 5 are set on this punching press turntable 9, between this punching press turntable 9 and extruding turntable 7, be provided with transfer manipulator 6, extrusion die 11, salient point pressing mechanism 12 are set on this extruding turntable 7, between this punching press turntable 9 and pulp-collecting box 10, unloading manipulator 8 are set.
As shown in Figure 6, this pay-off 1 is conveying parts be pushed to the position that feeding manipulator 2 can capture by pusher 13 one by one for operating process when the present invention uses; Behind positioner 3 location, by feeding manipulator 2, part is being grabbed on punching press turntable 9; This part after the punch process by salient point diel 4, salient point punching mechanism 5, rotates to by part the position that transfer manipulator 6 can capture by punching press turntable 9 on punching press turntable 9; This transfer manipulator 6 captures part and it is placed on extruding turntable 7, by extrusion die 11, salient point pressing mechanism 12, coordinates 7 rotations of extruding turntable every fixed angle to part extrusion process once; After extrusion process completes, by unloading manipulator 8, part is grabbed to pulp-collecting box 10.
This punching press turntable 9 is also fixed angle rotation, the stop of default fixed angle, sees processing parts in this process off, and is carried and put into follow-up part to be processed by feeding manipulator 2.
Be below the specific descriptions for each functional entity of present device, but these functional entities have more than and are limited to these structures.
As shown in Figure 7,8, this pay-off 1 is vibrating disk, and this vibrating disk is connected to connect material by feeding track 14 and (by feed plate support 151, is supported) on plate 15; This pusher 13 is pusher cylinder (being supported by air cylinder support 131), and this positioner 3 is optoelectronic switch and alignment sensor (as laser sensor), with detect part correctly towards (such as by detecting certain gap position on part).
As shown in Figure 9, this feeding manipulator 2 consists of top board 22, base 23, gripper shoe 24, horizontal air cylinder 25, vertical cylinder 26, vacuum cup 27 and stepper motor 8; Wherein: top board 22 is fixedly connected on base 23 and by adjusting screw 21 and connects gripper shoe 24, one horizontal air cylinder 25 is installed in this gripper shoe 24, the front end of this horizontal air cylinder 25 connects again a vertical cylinder 26, and this vertical cylinder 26 is further connected with the vacuum cup 27 that stepper motor 28 drives.
As Figure 10-12, this punching press turntable 9 comprises electric rotary table 91 and drives the disk 92 of rotation by it.The inside transmission mechanism of this electric rotary table 91 is worm and gears, uses servo-drive, can stop at an arbitrary position tall and big 0.005 degree of positioning precision.On this disk 92, by screw 93, be fixedly connected with some salient point diels 4, if a set of salient point diel is set every 90 °, need the diel of quadruplet salient point.This salient point diel 4 comprises end cap 41, body 42, lead 43, base 44, spring 45, interior spacing 46, punch 47, outer spacing 48, capping 49 and spring conductor rod 40; On this base 44, be fixedly connected with the body 42 with inner chamber, in the inner chamber of this body 42, be provided with the lead 43 that wears spring 45, the lower end of this lead 43 is also fixedly connected on base 44, these lead 43 upper ends pass body 42 and are connected with end cap 41, on lead 43 between this end cap 41 and body 42, be equipped with interior spacing 46, punch 47, outer spacing 48, on this base 44, be also provided with some spring conductor rods 40.
As shown in figure 13, this salient point punching mechanism 5 consists of the second top board 52, the second base 53, the second gripper shoe 54, feather key 55, staking punch 56 and pneumohydraulic pressure-cylinder 57; Wherein: the second top board 52 is fixedly connected on the second base 53, this second top board 52 is adjusted screw 51 by second again and is connected the second gripper shoe 54, and the staking punch 56 being driven by pneumohydraulic pressure-cylinder 57 is installed in this second gripper shoe 54.In this staking punch 56, comprise steel ball, spring and securing member, the object of using steel ball is to reduce the contact-making surface of staking punch and part, avoids part to be bonded in the plane of staking punch.
As shown in figure 14, this transfer manipulator 6 consists of the 3rd top board 62, the 3rd base 63, the 3rd gripper shoe 64, the second horizontal air cylinder 65, the second vertical cylinder 66, cylinder connecting plate 67, sucker connecting plate 68, studs 69 and the second vacuum cup 60; Wherein: the 3rd top board 62 is fixedly connected on the 3rd base 63 and adjusts screw 61 by the 3rd and connects the 3rd gripper shoe 64, the second horizontal air cylinder 65 is installed in the 3rd gripper shoe 64, the outer end of this second horizontal air cylinder 65 connects again the second vertical cylinder 66 by cylinder connecting plate 67, and this second vertical cylinder 66 connects the second vacuum cup 60 by sucker connecting plate 68, studs 69.This salient point pressing mechanism 12 is connected to the 3rd gripper shoe 64 belows, and it comprises extruding cylinder 121 and is connected to the extruding disk 122 of extruding cylinder 121 belows; These the second vertical cylinder 66 outsides are also provided with by optoelectronic switch support 161 and connect the optoelectronic switch 162 supporting.
As shown in Figure 15,16, this extrusion die 11 consists of the second base 111, extruding lead 112, feeler gauge 113, the second end cap 114 and the second capping 115; Wherein: on the second base 111, connect feeler gauge 113, these feeler gauge 113 upper ends connect extruding lead 112 is set between the second end cap 114, the second end caps 114 and the second base 111.
As shown in Figure 17,18, this unloading manipulator 8 consists of gantry support 81, the 3rd horizontal air cylinder 82, horizontal connecting plate 83, vertical connecting plate 84, the 3rd vertical cylinder 85, the 3rd vacuum cup 86; Wherein: the 3rd horizontal air cylinder 82 is arranged on gantry support 81 by horizontal connecting plate 83, the 3rd vertical cylinder 80 is connected with the 3rd horizontal air cylinder 82 by vertical connecting plate 84, and the 3rd vertical cylinder 85 lower ends connect the 3rd vacuum cup 86; The 3rd vacuum cup 86 belows are provided with the inclined plane 87 that is connected to pulp-collecting box 10.
In addition, each electric rotary table of present device, cylinder, vacuum cup, stepper motor, switch, sensor, optoelectronic switch etc. all can be controlled by PLC, to guarantee the safe and reliable operation of equipment.
Be only preferred embodiment of the present invention in sum, be not used for limiting practical range of the present invention.Be that all equivalences of doing according to the content of the present patent application the scope of the claims change and modify, all should be technology category of the present invention.
Claims (13)
1. a full-automatic multistation automobile ABS pile-up valve end cap pressing equipment, is characterized in that: it comprises pay-off (1), feeding manipulator (2), positioner (3), salient point diel (4), salient point punching mechanism (5), transfer manipulator (6), extruding turntable (7), unloading manipulator (8), punching press turntable (9), pulp-collecting box (10), extrusion die (11), salient point pressing mechanism (12) and pusher (13);
During use, this pay-off (1) is conveying parts be pushed to the position that feeding manipulator (2) can capture by pusher (13) one by one; Behind positioner (3) location, by feeding manipulator (2), part is being grabbed on punching press turntable (9); This part, after the upper punch process by salient point diel (4), salient point punching mechanism (5) of punching press turntable (9), rotates to by part the position that transfer manipulator (6) can capture by punching press turntable (9); This transfer manipulator (6) captures part and it is placed into extruding turntable (7) upper, by extrusion die (11), salient point pressing mechanism (12), coordinates extruding turntable (7) rotation every fixed angle to part extrusion process once; After extrusion process completes, by unloading manipulator (8), part is grabbed to pulp-collecting box (10).
2. full-automatic multistation automobile ABS pile-up valve end cap pressing equipment according to claim 1, it is characterized in that: this punching press turntable (9) is also fixed angle rotation, the stop of default fixed angle, in this process, see processing parts off, and carry and put into follow-up part to be processed by feeding manipulator (2).
3. full-automatic multistation automobile ABS pile-up valve end cap pressing equipment according to claim 1 and 2, it is characterized in that: the discharging position of this pay-off (1) arranges pusher (13), the front end of this pusher (13) arranges positioner (3), this feeding manipulator (2) is arranged between positioner (3) and punching press turntable (9), on this punching press turntable (9), salient point diel (4) is set, salient point punching mechanism (5), between this punching press turntable (9) and extruding turntable (7), be provided with transfer manipulator (6), on this extruding turntable (7), extrusion die (11) is set, salient point pressing mechanism (12), between this punching press turntable (9) and pulp-collecting box (10), unloading manipulator (8) is set.
4. full-automatic multistation automobile ABS pile-up valve end cap pressing equipment according to claim 1 and 2, is characterized in that: this extruding turntable (7) rotates and stops once part carried out to extrusion process and to accept subsequent parts every 120 °.
5. full-automatic multistation automobile ABS pile-up valve end cap pressing equipment according to claim 2, is characterized in that: this punching press turntable (9) rotates and stops once part carried out to punch process and to accept subsequent parts every 90 °.
6. full-automatic multistation automobile ABS pile-up valve end cap pressing equipment according to claim 1 and 2, is characterized in that: this pay-off (1) is vibrating disk, and this vibrating disk is connected on the plate that connects material (15) by feeding track (14); This pusher (13) is pusher cylinder, and this positioner (3) is stepper motor and alignment sensor, with detect part correctly towards.
7. full-automatic multistation automobile ABS pile-up valve end cap pressing equipment according to claim 1 and 2, is characterized in that: this feeding manipulator (2) consists of top board (22), base (23), gripper shoe (24), horizontal air cylinder (25), vertical cylinder (26), vacuum cup (27) and stepper motor (8); Wherein: top board (22) is fixedly connected on base (23) and goes up and pass through to adjust screw (21) and connect gripper shoe (24), the upper horizontal air cylinder (25) of installing of this gripper shoe (24), the front end of this horizontal air cylinder (25) connects again a vertical cylinder (26), and this vertical cylinder (26) is further connected with the vacuum cup (27) that stepper motor (28) drives.
8. full-automatic multistation automobile ABS pile-up valve end cap pressing equipment according to claim 1 and 2, is characterized in that: this punching press turntable (9) comprises electric rotary table (91) and drives the disk (92) of rotation by it; This disk (92) is upper is fixedly connected with some salient point diels (4) by screw (93); This salient point diel (4) comprises end cap (41), body (42), lead (43), base (44), spring (45), interior spacing (46), punch (47), outer spacing (48), capping (49) and spring conductor rod (40); On this base (44), be fixedly connected with the body (42) with inner chamber, in the inner chamber of this body (42), be provided with the lead (43) that wears spring (45), the lower end of this lead (43) is also fixedly connected on base (44), this lead (43) upper end passes body (42) and is connected with end cap (41), on lead (43) between this end cap (41) and body (42), be equipped with interior spacing (46), punch (47), outer spacing (48), on this base (44), be also provided with some spring conductor rods (40).
9. full-automatic multistation automobile ABS pile-up valve end cap pressing equipment according to claim 1 and 2, is characterized in that: this salient point punching mechanism (5) consists of the second top board (52), the second base (53), the second gripper shoe (54), feather key (55), staking punch (56) and pneumohydraulic pressure-cylinder (57); Wherein: the second top board (52) is fixedly connected on the second base (53), this second top board (52) is adjusted screw (51) by second again and is connected the second gripper shoe (54), the upper staking punch (56) being driven by pneumohydraulic pressure-cylinder (57) of installing of this second gripper shoe (54).
10. full-automatic multistation automobile ABS pile-up valve end cap pressing equipment according to claim 1 and 2, is characterized in that: this transfer manipulator (6) consists of the 3rd top board (62), the 3rd base (63), the 3rd gripper shoe (64), the second horizontal air cylinder (65), the second vertical cylinder (66), cylinder connecting plate (67), sucker connecting plate (68), studs (69) and the second vacuum cup (60); Wherein: the 3rd top board (62) is fixedly connected on the 3rd base (63) and goes up and pass through the 3rd and adjust screw (61) and connect the 3rd gripper shoe (64), upper the second horizontal air cylinder (65) of installing of the 3rd gripper shoe (64), the outer end of this second horizontal air cylinder (65) connects again the second vertical cylinder (66) by cylinder connecting plate (67), and this second vertical cylinder (66) connects the second vacuum cup (60) by sucker connecting plate (68), studs (69).
11. full-automatic multistation automobile ABS pile-up valve end cap pressing equipments according to claim 10, it is characterized in that: this salient point pressing mechanism (12) is connected to the 3rd gripper shoe (64) below, it comprises extruding cylinder (121) and is connected to the extruding disk (122) of extruding cylinder (121) below; This second vertical cylinder (66) outside is also provided with by optoelectronic switch support (161) and connects the optoelectronic switch (162) supporting.
12. full-automatic multistation automobile ABS pile-up valve end cap pressing equipments according to claim 1 and 2, is characterized in that: this extrusion die (11) consists of the second base (111), extruding lead (112), feeler gauge (113), the second end cap (114) and the second capping (115); Wherein: the upper feeler gauge (113) that connects of the second base (111), this feeler gauge (113) upper end connects the second end cap (114), and extruding lead (112) is set between the second end cap (114) and the second base (111).
13. full-automatic multistation automobile ABS pile-up valve end cap pressing equipments according to claim 1 and 2, is characterized in that: this unloading manipulator (8) consists of gantry support (81), the 3rd horizontal air cylinder (82), horizontal connecting plate (83), vertical connecting plate (84), the 3rd vertical cylinder (85), the 3rd vacuum cup (86); Wherein: the 3rd horizontal air cylinder (82) is arranged on gantry support (81) by horizontal connecting plate (83), the 3rd vertical cylinder (80) is connected with the 3rd horizontal air cylinder (82) by vertical connecting plate (84), and the 3rd vertical cylinder (85) lower end connects the 3rd vacuum cup (86); The 3rd vacuum cup (86) below is provided with the inclined plane (87) that is connected to pulp-collecting box (10).
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| CN201310652159.7A CN103611772B (en) | 2013-12-03 | 2013-12-03 | Full-automatic multi-station automobile ABS pile-up valve end cover stamping equipment |
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| CN201310652159.7A CN103611772B (en) | 2013-12-03 | 2013-12-03 | Full-automatic multi-station automobile ABS pile-up valve end cover stamping equipment |
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