CN103579212A - Manufacturing process and product of LED emitting light comprehensively and effectively - Google Patents
Manufacturing process and product of LED emitting light comprehensively and effectively Download PDFInfo
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- CN103579212A CN103579212A CN201310536960.5A CN201310536960A CN103579212A CN 103579212 A CN103579212 A CN 103579212A CN 201310536960 A CN201310536960 A CN 201310536960A CN 103579212 A CN103579212 A CN 103579212A
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- led
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- conducting electricity
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Abstract
A product of an LED emitting light comprehensively and effectively comprises an outer shell, the outer shell is divided into an upper shell and a lower shell, a plurality of LED chips distributed in a sawtooth shape are arranged inside the outer shell, the LED chips are connected through guide wires, and the LED chips are connected with the positive pole and the negative pole of conductive copper foil. A manufacturing process of the LED emitting the light comprehensively and effectively comprises the following steps that a, the outer shell of the product of the LED is configured; B, the LED chips are placed in the middle of the lower shell and fixed to the lower shell, and then the positive pole and the negative pole of the conductive copper foil are placed on the two sides of the lower shell; c, the LED chips and the positive pole and the negative pole of the conductive copper foil are connected through the guide wires to form positive-negative pole series, and then baking is carried out; d, the upper shell and the lower shell are in butt joint and are adhered through heat conduction silica gel, and then baking is carried out. The LED manufacturing process and product of the LED emitting the light comprehensively and effectively have the advantages that the manufacturing process of the product of the LED is reduced, production cost is lowered, the product of the LED is made to emit the light comprehensively and effectively, and large-scale industrial production is facilitated.
Description
Technical field
The present invention relates to LED technical field, be specifically related to a kind of comprehensively effective luminous LED manufacturing process and product.
Background technology
LED is as solid-state cold light source, because of advantages such as its energy-saving and environmental protection, life-span length, become the main product of contemporary lighting field, still, in the manufacture process of most of LED products, the LED chip using is using sapphire as substrate, and below sapphire, coat reflector, due to the isolation of reflector causes LED cannot be comprehensively effectively luminous, increase the manufacturing process of product simultaneously, and then the cost of raising product, be unfavorable for large-scale industrial production.
Summary of the invention
The object of this invention is to provide a kind of rational in infrastructurely, make LED comprehensively effectively luminous, reduce the manufacturing process of product simultaneously, and then reduce the cost of product, be convenient to effective luminous LED manufacturing process and the product comprehensively of large-scale industrial production.
For achieving the above object, the technical solution adopted in the present invention is:
A kind of comprehensively effective luminous LED product, comprising: shell, its feature is: described shell is divided into upper casing and lower casing, in described shell, be provided with the LED chip that some zigzags distribute, between LED chip, by wire, connect, described LED chip connects copper-foil conducting electricity positive pole and copper-foil conducting electricity negative pole.
According to above-mentioned comprehensively effective luminous LED product, its feature is: the material of described upper casing and described lower casing is clear glass.
According to above-mentioned comprehensively effective luminous LED product, its feature is: described upper casing and described lower casing can be installed silica gel or colored organism.
According to above-mentioned comprehensively effective luminous LED product, its feature is: described wire is aluminum conductor.
According to above-mentioned comprehensively effective luminous LED product, its feature is: silver-plated above described copper-foil conducting electricity positive pole and described copper-foil conducting electricity negative pole.
An effective luminous LED manufacturing process, its feature is: manufacturing process is as follows: upper casing and the lower casing of a, configuration LED product; B, use sapphire is done to substrate, but the LED chip that does not scribble reflector below sapphire is put into the middle part of lower casing, use transparent heat conductive insulating colloid that LED chip is fixed on lower casing, then copper-foil conducting electricity is anodal and copper-foil conducting electricity negative pole is put into the both sides of lower casing; C, LED chip is interconnected with wire, and connect the anodal and copper-foil conducting electricity negative pole of copper-foil conducting electricity with wire, toast after forming both positive and negative polarity series connection; D, upper casing is docked with lower casing with heat conductive silica gel and bind, then baking.
Advantage of the present invention is: the present invention is in manufacturing process, do not need to use reflector and fluorescent material, greatly reduce manufacturing cost, and what wire was used is aluminum conductor, traditional golden wire of comparing, the cost that improved strength decreased, the LED chip that zigzag distributes can make each LED chip heat radiation be distributed in certain area, and mediate by copper-foil conducting electricity positive pole and copper-foil conducting electricity negative pole, via upper casing and lower casing, reject heat in air, improved radiating rate, and then improve LED chip useful life, upper casing and lower casing can be installed silica gel or colored organism, and then produce photochromic that other need, the silver-plated of the anodal and copper-foil conducting electricity negative pole of copper-foil conducting electricity can refract light, improved luminous flux, in the situation that there is no reflector isolation, make LED chip comprehensively effectively luminous, the LED luminous flux of comparing traditional improves greatly, to sum up, the present invention reduces the manufacturing process of LED product, reduce production costs, and make LED product comprehensively effectively luminous, be convenient to large-scale industrial production.
Accompanying drawing explanation
Fig. 1 structural front view schematic diagram of the present invention.
Fig. 2 structure side view of the present invention schematic diagram.
In accompanying drawing
1, copper-foil conducting electricity is anodal; 2, shell; 3, LED chip; 4, wire; 5, copper-foil conducting electricity negative pole.
Embodiment
Below in conjunction with accompanying drawing and specific embodiment, the invention will be further described:
A kind of comprehensively effective luminous LED product, comprising: shell 2: described shell 2 is divided into upper casing and lower casing, in described shell 2, be provided with the LED chip 3 that some zigzags distribute, between LED chip 3, by wire 4, connect, described LED chip 3 connects copper-foil conducting electricity anodal 1 and copper-foil conducting electricity negative pole 5.
In the present embodiment: the material of described upper casing and described lower casing is clear glass.
In the present embodiment: described upper casing and described lower casing can be installed silica gel or colored organism.
In the present embodiment: described wire 4 is aluminum conductor.
In the present embodiment: silver-plated above described copper-foil conducting electricity anodal 1 and described copper-foil conducting electricity negative pole 5.
An effective luminous LED manufacturing process, step is as follows: upper casing and the lower casing of a, configuration LED product; B, use sapphire is done to substrate, but the LED chip 3 that does not scribble reflector below sapphire is put into the middle part of lower casing, use transparent heat conductive insulating colloid that LED chip 3 is fixed on lower casing, then copper-foil conducting electricity anodal 1 and copper-foil conducting electricity negative pole 5 are put into the both sides of lower casing; C, LED chip 3 use wires 4 are interconnected, and connect copper-foil conducting electricity anodal 1 and copper-foil conducting electricity negative poles 5 with wire 4, form baking after both positive and negative polarity series connection; D, upper casing is docked with lower casing with heat conductive silica gel and bind, then baking.
Beneficial effect of the present invention: the present invention is in manufacturing process, do not need to use reflector and fluorescent material, greatly reduce manufacturing cost, and what wire 4 was used is aluminum conductor, traditional golden wire of comparing, the cost that improved strength decreased, the LED chip 3 that zigzag distributes can make each LED chip 3 heat radiation be distributed in certain area, and mediate by copper-foil conducting electricity anodal 1 and copper-foil conducting electricity negative pole 5, via upper casing and lower casing, reject heat in air, improved radiating rate, and then improve 3 useful lifes of LED chip, upper casing and lower casing can be installed silica gel or colored organism, and then produce photochromic that other need, the silver-plated of copper-foil conducting electricity anodal 1 and copper-foil conducting electricity negative pole 5 can refract light, improved luminous flux, in the situation that there is no reflector isolation, make LED chip 3 comprehensively effectively luminous, the LED luminous flux of comparing traditional improves greatly, to sum up, the present invention reduces the manufacturing process of LED product, reduce production costs, and make LED product comprehensively effectively luminous, be convenient to large-scale industrial production.
Embodiment recited above is described the preferred embodiment of the present invention; not design of the present invention and protection range are limited; do not departing under the prerequisite of design concept of the present invention; various modification and improvement that in this area, common engineers and technicians make technical scheme of the present invention, all should fall into protection scope of the present invention.
Claims (6)
1. a comprehensive effectively luminous LED product, comprising: it is characterized in that: shell (2): described shell (2) is divided into upper casing and lower casing, in described shell (2), be provided with the LED chip (3) that some zigzags distribute, between LED chip (3), by wire (4), connect, described LED chip (3) connects copper-foil conducting electricity anodal (1) and copper-foil conducting electricity negative pole (5).
2. comprehensively effective luminous LED product according to claim 1, is characterized in that: the material of described upper casing and described lower casing is clear glass.
3. comprehensively effective luminous LED product according to claim 1, is characterized in that: described upper casing and described lower casing can be installed silica gel or colored organism.
4. comprehensively effective luminous LED product according to claim 1, is characterized in that: described wire (4) is aluminum conductor.
5. comprehensively effective luminous LED product according to claim 1, is characterized in that: silver-plated above described copper-foil conducting electricity anodal (1) and described copper-foil conducting electricity negative pole (5).
6. a comprehensive effectively luminous LED manufacturing process, its feature is: manufacturing process is as follows: upper casing and the lower casing of a, configuration LED product; B, use sapphire is done to substrate, but the LED chip (3) that does not scribble reflector below sapphire is put into the middle part of lower casing, use transparent heat conductive insulating colloid that LED chip (3) is fixed on lower casing, then copper-foil conducting electricity anodal (1) and copper-foil conducting electricity negative pole (5) are put into the both sides of lower casing; C, LED chip (3) is interconnected with wire (4), and connect copper-foil conducting electricity anodal (1) and copper-foil conducting electricity negative pole (5) with wire (4), toast after forming both positive and negative polarity series connection; D, upper casing is docked with lower casing with heat conductive silica gel and bind, then baking.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310536960.5A CN103579212B (en) | 2013-11-04 | 2013-11-04 | The most luminous LED manufacturing process and product |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310536960.5A CN103579212B (en) | 2013-11-04 | 2013-11-04 | The most luminous LED manufacturing process and product |
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| Publication Number | Publication Date |
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| CN103579212A true CN103579212A (en) | 2014-02-12 |
| CN103579212B CN103579212B (en) | 2017-01-04 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201310536960.5A Expired - Fee Related CN103579212B (en) | 2013-11-04 | 2013-11-04 | The most luminous LED manufacturing process and product |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104617087A (en) * | 2015-02-06 | 2015-05-13 | 滕州天一光电科技有限公司 | 360 degree illumination LED (light emitting diode) without fluorescent powder or silica gel and manufacture technology thereof |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2006237141A (en) * | 2005-02-23 | 2006-09-07 | Stanley Electric Co Ltd | Submount type led |
| CN201621529U (en) * | 2010-02-05 | 2010-11-03 | 浙江古越龙山电子科技发展有限公司 | LED tubing lamp for illumination |
| CN202302862U (en) * | 2011-10-19 | 2012-07-04 | 张建孝 | Energy-saving and environmentally-friendly LED (Light-emitting Diode) lamp tube |
| CN203631545U (en) * | 2013-11-04 | 2014-06-04 | 滕州天一光电科技有限公司 | LED manufacturing process and product with overall effective luminescence |
-
2013
- 2013-11-04 CN CN201310536960.5A patent/CN103579212B/en not_active Expired - Fee Related
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2006237141A (en) * | 2005-02-23 | 2006-09-07 | Stanley Electric Co Ltd | Submount type led |
| CN201621529U (en) * | 2010-02-05 | 2010-11-03 | 浙江古越龙山电子科技发展有限公司 | LED tubing lamp for illumination |
| CN202302862U (en) * | 2011-10-19 | 2012-07-04 | 张建孝 | Energy-saving and environmentally-friendly LED (Light-emitting Diode) lamp tube |
| CN203631545U (en) * | 2013-11-04 | 2014-06-04 | 滕州天一光电科技有限公司 | LED manufacturing process and product with overall effective luminescence |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104617087A (en) * | 2015-02-06 | 2015-05-13 | 滕州天一光电科技有限公司 | 360 degree illumination LED (light emitting diode) without fluorescent powder or silica gel and manufacture technology thereof |
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| CN103579212B (en) | 2017-01-04 |
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