CN103579212B - The most luminous LED manufacturing process and product - Google Patents
The most luminous LED manufacturing process and product Download PDFInfo
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- CN103579212B CN103579212B CN201310536960.5A CN201310536960A CN103579212B CN 103579212 B CN103579212 B CN 103579212B CN 201310536960 A CN201310536960 A CN 201310536960A CN 103579212 B CN103579212 B CN 103579212B
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- conducting electricity
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Abstract
The most luminous a kind of LED product, including: shell, described shell is divided into upper casing and lower casing, is provided with the LED chip of some zigzags distribution in described shell, being connected by wire between LED chip, described LED chip connects copper-foil conducting electricity positive pole and copper-foil conducting electricity negative pole.The most luminous a kind of LED manufacturing process, manufacturing process is as follows: a, the shell of configuration LED product；B, LED chip is put in the middle part of lower casing, and LED chip is fixed on lower casing, then copper-foil conducting electricity positive pole and copper-foil conducting electricity negative pole are put into the both sides of lower casing；C, by LED chip, copper-foil conducting electricity positive pole and copper-foil conducting electricity negative pole with wire connect, formed both positive and negative polarity series connection after toast；D, upper casing is docked with lower casing with heat conductive silica gel bind, then toast.The invention have the advantage that the present invention reduces LED product manufacturing process, reduce production cost, make LED product comprehensively the most luminous, it is simple to large-scale industrial production.
Description
Technical field
The present invention relates to LED technology field, be specifically related to the most luminous a kind of LED manufacturing process and product.
Background technology
LED is as solid-state cold light source, because of advantages such as its energy-saving and environmental protection, life-span length, have become as the main product of lighting field in the present age, but, in the manufacture process of most of LED product, the LED chip used is as substrate using sapphire, and below sapphire, coat reflector, due to the isolation of reflector causes LED cannot be comprehensively effectively luminous, increase the manufacturing process of product simultaneously, and then the cost of raising product, it is unfavorable for large-scale industrial production.
Summary of the invention
It is an object of the invention to provide a kind of rational in infrastructure, make LED comprehensively the most luminous, reduce the manufacturing process of product simultaneously, and then reduce the cost of product, it is simple to the most luminous LED manufacturing process of large-scale industrial production and product.
For achieving the above object, the technical solution adopted in the present invention is:
The most luminous a kind of LED product, including: shell, its feature is: described shell is divided into upper casing and lower casing, is provided with the LED chip of some zigzags distribution in described shell, being connected by wire between LED chip, described LED chip connects copper-foil conducting electricity positive pole and copper-foil conducting electricity negative pole.
According to the most luminous above-mentioned LED product, its feature is: the material of described upper casing and described lower casing is clear glass.
According to the most luminous above-mentioned LED product, its feature is: described upper casing and described lower casing can install silica gel or colored organism.
According to the most luminous above-mentioned LED product, its feature is: described wire is aluminum conductor.
According to the most luminous above-mentioned LED product, its feature is: described copper-foil conducting electricity positive pole and described copper-foil conducting electricity negative pole above silver-plated.
The most luminous a kind of LED manufacture method, its feature is: manufacture method is as follows: a, the upper casing of configuration LED product and lower casing；B, use sapphire is done substrate, but the LED chip not scribbling reflector below sapphire puts into the middle part of lower casing, use transparent heat conductive insulating colloid LED chip to be fixed on lower casing, then copper-foil conducting electricity positive pole and copper-foil conducting electricity negative pole are put into the both sides of lower casing；C, LED chip wire is connected with each other, and connects copper-foil conducting electricity positive pole and copper-foil conducting electricity negative pole with wire, toast after forming both positive and negative polarity series connection；D, upper casing is docked with lower casing with heat conductive silica gel bind, then toast.
nullThe invention have the advantage that the present invention is in a manufacturing process，Need not use reflector and fluorescent material，Greatly reduce manufacturing cost，And wire uses aluminum conductor，Compare more traditional golden wire，Improve intensity and reduce cost，The LED chip of zigzag distribution can make the heat radiation of each LED chip be distributed in certain area，And mediated by copper-foil conducting electricity positive pole and copper-foil conducting electricity negative pole，Reject heat in air via upper casing and lower casing，Improve radiating rate，And then improve LED chip service life，Upper casing and lower casing can install silica gel or colored organism，And then produce other desired photochromic，Copper-foil conducting electricity positive pole and the silver-plated of copper-foil conducting electricity negative pole can reflect light，Improve luminous flux，In the case of there is no reflector isolation，Make LED chip comprehensively the most luminous，Compare more traditional LED light flux to be greatly improved，To sum up，The present invention reduces the manufacturing process of LED product，Reduce production cost，And make LED product comprehensively the most luminous，It is easy to large-scale industrial production.
Accompanying drawing explanation
Fig. 1 present configuration front view schematic diagram.
Fig. 2 present configuration side view schematic diagram.
In accompanying drawing
1, copper-foil conducting electricity positive pole；2, shell；3, LED chip；4, wire；5, copper-foil conducting electricity negative pole.
Detailed description of the invention
The invention will be further described with specific embodiment below in conjunction with the accompanying drawings:
The most luminous a kind of LED product, including: shell 2: described shell 2 is divided into upper casing and lower casing, being provided with the LED chip 3 of some zigzags distribution in described shell 2, connected by wire 4 between LED chip 3, described LED chip 3 connects copper-foil conducting electricity positive pole 1 and copper-foil conducting electricity negative pole 5.
In the present embodiment: the material of described upper casing and described lower casing is clear glass.
In the present embodiment: described upper casing and described lower casing can install silica gel or colored organism.
In the present embodiment: described wire 4 is aluminum conductor.
In the present embodiment: described copper-foil conducting electricity positive pole 1 and described copper-foil conducting electricity negative pole 5 above silver-plated.
The most luminous a kind of LED manufacture method, step is as follows: a, the upper casing of configuration LED product and lower casing；B, use sapphire is done substrate, but the LED chip 3 not scribbling reflector below sapphire puts into the middle part of lower casing, use transparent heat conductive insulating colloid LED chip 3 to be fixed on lower casing, then copper-foil conducting electricity positive pole 1 and copper-foil conducting electricity negative pole 5 are put into the both sides of lower casing；C, LED chip 3 wire 4 is connected with each other, and connects copper-foil conducting electricity positive pole 1 and copper-foil conducting electricity negative pole 5 with wire 4, toast after forming both positive and negative polarity series connection；D, upper casing is docked with lower casing with heat conductive silica gel bind, then toast.
nullThe method have the benefit that the present invention is in a manufacturing process，Need not use reflector and fluorescent material，Greatly reduce manufacturing cost，And wire 4 uses aluminum conductor，Compare more traditional golden wire，Improve intensity and reduce cost，The LED chip 3 of zigzag distribution can make the heat radiation of each LED chip 3 be distributed in certain area，And mediated by copper-foil conducting electricity positive pole 1 and copper-foil conducting electricity negative pole 5，Reject heat in air via upper casing and lower casing，Improve radiating rate，And then improve LED chip 3 service life，Upper casing and lower casing can install silica gel or colored organism，And then produce other desired photochromic，Copper-foil conducting electricity positive pole 1 and the silver-plated of copper-foil conducting electricity negative pole 5 can reflect light，Improve luminous flux，In the case of there is no reflector isolation，Make LED chip 3 the most luminous，Compare more traditional LED light flux to be greatly improved，To sum up，The present invention reduces the manufacturing process of LED product，Reduce production cost，And make LED product comprehensively the most luminous，It is easy to large-scale industrial production.
Embodiment described above is only to be described the preferred embodiment of the present invention; not design and protection domain to the present invention are defined; on the premise of without departing from design concept of the present invention; various modification that in this area, technical scheme is made by ordinary skill technical staff and improvement, all should fall into protection scope of the present invention.
Claims (5)
1. a luminous LED product, it is characterized in that: including: shell (2): described shell (2) is divided into upper casing and lower casing, the LED chip (3) of some zigzags distribution it is provided with in described shell (2), connected by wire (4) between LED chip (3), described LED chip (3) connects copper-foil conducting electricity positive pole (1) and copper-foil conducting electricity negative pole (5), and the material of described upper casing and described lower casing is clear glass.
The LED product of luminescence the most according to claim 1, it is characterised in that: described upper casing and described lower casing install silica gel or colored organism.
The LED product of luminescence the most according to claim 1, it is characterised in that: described wire (4) is aluminum conductor.
The LED product of luminescence the most according to claim 1, it is characterised in that: described copper-foil conducting electricity positive pole (1) and described copper-foil conducting electricity negative pole (5) above silver-plated.
5. a manufacture method for luminous LED product, its feature is: manufacture method is as follows: a, the upper casing of configuration LED product and lower casing；B, use sapphire is done substrate, but the LED chip (3) not scribbling reflector below sapphire puts into the middle part of lower casing, use transparent heat conductive insulating colloid LED chip (3) to be fixed on lower casing, then copper-foil conducting electricity positive pole (1) and copper-foil conducting electricity negative pole (5) are put into the both sides of lower casing；C, LED chip (3) wire (4) is connected with each other, and connects copper-foil conducting electricity positive pole (1) and copper-foil conducting electricity negative pole (5) with wire (4), form baking after both positive and negative polarity series connection；D, upper casing is docked with lower casing with heat conductive silica gel bind, then toast.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310536960.5A CN103579212B (en) | 2013-11-04 | 2013-11-04 | The most luminous LED manufacturing process and product |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310536960.5A CN103579212B (en) | 2013-11-04 | 2013-11-04 | The most luminous LED manufacturing process and product |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103579212A CN103579212A (en) | 2014-02-12 |
| CN103579212B true CN103579212B (en) | 2017-01-04 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310536960.5A Expired - Fee Related CN103579212B (en) | 2013-11-04 | 2013-11-04 | The most luminous LED manufacturing process and product |
Country Status (1)
| Country | Link |
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| CN (1) | CN103579212B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104617087A (en) * | 2015-02-06 | 2015-05-13 | 滕州天一光电科技有限公司 | 360 degree illumination LED (light emitting diode) without fluorescent powder or silica gel and manufacture technology thereof |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201621529U (en) * | 2010-02-05 | 2010-11-03 | 浙江古越龙山电子科技发展有限公司 | LED tubing lamp for illumination |
| CN202302862U (en) * | 2011-10-19 | 2012-07-04 | 张建孝 | Energy-saving and environmentally-friendly LED (Light-emitting Diode) lamp tube |
| CN203631545U (en) * | 2013-11-04 | 2014-06-04 | 滕州天一光电科技有限公司 | LED manufacturing process and product with overall effective luminescence |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2006237141A (en) * | 2005-02-23 | 2006-09-07 | Stanley Electric Co Ltd | Submount type led |
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2013
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Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201621529U (en) * | 2010-02-05 | 2010-11-03 | 浙江古越龙山电子科技发展有限公司 | LED tubing lamp for illumination |
| CN202302862U (en) * | 2011-10-19 | 2012-07-04 | 张建孝 | Energy-saving and environmentally-friendly LED (Light-emitting Diode) lamp tube |
| CN203631545U (en) * | 2013-11-04 | 2014-06-04 | 滕州天一光电科技有限公司 | LED manufacturing process and product with overall effective luminescence |
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| CN103579212A (en) | 2014-02-12 |
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Granted publication date: 20170104 Termination date: 20171104 |